scholarly journals Corrosion Behavior of Recycling Al- Alloy Based Metal Matrix Composites Reinforced by Nano particles

2017 ◽  
Vol 2 (3) ◽  
pp. 279-283
Author(s):  
Niveen Jamal Abdulkader ◽  
Nibras Saeed Jasim ◽  
Fadhil Abbas Hashim
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Metal Matrix ◽  
Casting Process ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Nano Particles ◽  
Al Alloy ◽  
Weight Percentage ◽  
The Matrix

The present work aims to preparation and investigation of the corrosion behavior of  recycling Al alloy based metal matrix composite reinforced with nano SiC with weight percentage (2%, 4%, 6%, and 8%) and particle size 52 nm were evaluated. The composites were fabricated using liquid metallurgy (stir casting process). The corrosion rates of composites were calculated using potentiostatic  measurements in 3.5% NaCl solution.. The results showed that Al/SiC nanocomposites have higher corrosion resistance than aluminum matrix.The corrosion resistance was found to be increased by increasing of the weight percentage of the nanoparticles The Al/8% nano (SiC)P composites exhibited the highest corrosion resistance among all the investigated nanocomposites. The microstructure  indicate that the strong interfacial bonding between the matrix alloy and reinforcement.

scholarly journals The Study of the Corrosion Behavior of Zinc-Aluminum Alloy Matrix Composite Reinforced with Nanosilica Produced by Stir Casting

2020 ◽  
Vol 38 (3A) ◽  
pp. 375-382
Author(s):  
Fatima A. Adnan ◽  
Niveen J. Abdul Kader ◽  
Mohammed S. Hamza
Keyword(s):  
Metal Matrix ◽  
Dendritic Structure ◽  
Stir Casting ◽  
Zinc Alloy ◽  
Al Alloy ◽  
Unreinforced Alloy ◽  
Alloy Matrix ◽  
Weight Percentage ◽  
Reinforcing Particles ◽  
The Matrix

In this investigation, Zn-Al alloy metal-matrix nano composites that reinforced via various weight percentages (2%, 4%, 6%, and 8%) of nanosilica (SiO2) particles were fabricated applying the technique of stir casting. Behaviors of the corrosion of the unreinforced alloy and reinforced composites were measured utilizing a potentiostat test in a (3.5 wt.% NaCl) salt solution. The optical microscopy was employed to investigate the surface microstructure of the composite. Microstructure analysis manifested that the uniform distributions of the reinforcing particles in the composites are alike, consisting of a dendritic structure of the zinc alloy matrix with an excellent reinforcing particles steady dispersion. The improved results of the corrosion resistance for the metal matrix composites showed an excellent resistance to corrosion than the matrix in the (3.5 wt.% NaCl) solution. Raising the weight percentage of the reinforcement particulates of nansilica (SiO2) reduced the composites rate of corrosion.

Corrosion Behavior of AA2014/SiC Metal Matrix Composite Fabricated by Stir Casting Process

2016 ◽  
Vol 4 (3) ◽  
pp. 1
Author(s):  
PRAKASH DWIVEDI SHASHI ◽  
SHARMA ANAND ◽  
PRATAP RAO SHASHANK ◽  
BAHUGUNA SUMIT ◽  
◽  
...  
Keyword(s):  
Metal Matrix Composite ◽  
Corrosion Behavior ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Casting Process ◽  
Stir Casting

scholarly journals Effective Casting Technique of Nano-Particles Alloyed Austenitic Stainless Steel

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1287
Author(s):  
Ana Kračun ◽  
Fevzi Kafexhiu ◽  
Franc Tehovnik ◽  
Bojan Podgornik
Keyword(s):  
Metal Matrix ◽  
Casting Process ◽  
Nano Particles ◽  
Homogeneous Distribution ◽  
Steel Matrix ◽  
Production Methods ◽  
Casting Technique ◽  
Dispersion Agent ◽  
The Matrix ◽  
Reinforced Steel

In recent decades, considerable efforts have been made in the production of steel and the modification of its microstructure on the nano-scale in order to improve its mechanical properties. One possibility is through nano-particles incorporation and reinforcement. While typical production methods for Metal Matrix nano-Composites (MMnCs) are difficult and expensive, the main drawback of the casting method is the agglomeration of the nano-particles and a poor interface between the nano-particles and the metal matrix. Therefore, the aim of this study was to investigate the potential of adding nano-particles as reinforcement elements through the conventional liquid-metal casting process. The investigation was focused on the various approaches to the modification and addition of nano-particles in the melt, as well as the influence of particle concentration and size on their homogeneity and distribution within the steel matrix. The results show that also in the case of the conventional casting process, it is possible to produce a reinforced steel-matrix nano-composite with a homogeneous distribution of the Al2O3 nano-particles in the matrix. However, in order to obtain a homogeneous distribution of nano-particles in the steel matrix, a dispersion agent is required.

Microstructure and Properties of Stir Cast AZ91 Mg Alloy – SiCp Composites

2012 ◽  
Vol 710 ◽  
pp. 365-370 ◽  
Author(s):  
Sujayakumar Prasanth ◽  
Kumaraswamy Kaliamma Ajith Kumar ◽  
Thazhavilai Ponnu Deva Rajan ◽  
Uma Thanu Subramonia Pillai ◽  
Bellambettu Chandrasekhara Pai
Keyword(s):  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Microstructural Characterization ◽  
Casting Process ◽  
Stir Casting ◽  
Tensile Fracture ◽  
Matrix Composites ◽  
Az91 Magnesium Alloy ◽  
The Matrix ◽  
Az91 Magnesium

Magnesium metal matrix composites (MMCs) have been receiving attention in recent years as an attractive choice for aerospace and automotive applications because of their low density and superior specific properties. Using stir casting process, AZ91 magnesium alloy metal matrix composites have been produced with different weight percentages (5, 10, 15, 20 and 25) of silicon carbide particles (SiCp) addition. Microstructural characterization reveals uniform distribution of SiC particles with good interfacial bonding between the matrix and reinforcement. Electrical conductivity and Co-efficient of Thermal Expansion (CTE) measurements carried out on these composites have yielded better properties. Improved mechanical properties such as hardness, ultimate tensile strength, and compressive strength are obtained. The microfracture mechanisms involved during tensile fracture is analyzed and correlated with the properties obtained.

scholarly journals Effect of fly ash particle reinfo rcement on microstructure, porosity and hardness in Al-(Si-Mg) cast composites

2017 ◽  
Vol 23 (1&2) ◽  
pp. 113 ◽  
Author(s):  
M.B. Harun ◽  
S.R. Shamsudin ◽  
H. Yazid ◽  
Z. Selamat ◽  
M.S. Sattar ◽  
...  
Keyword(s):  
Fly Ash ◽  
Casting Process ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Image Analyzer ◽  
Microscopy Image ◽  
Optical Microscopy Image ◽  
Cast Composites ◽  
The Matrix ◽  
Scanning Electron

The microstructure of cast Al-4Si-Mg reinforcedwith fly ash particles at various particlecontents has been studied. The composites were fabricated by stir casting process andcharacterized by optical microscopy, image analyzer, scanning electron microscopy and hardness measurements. The results showed that particle contents affected to the presence oforosities and hardness of the composites. It was observed that increasing the fly ash contentincrease the porosity in the composites, with the matrix alloy reinforced with 15 wt.% of fly ash particles having the highest porosity and lowest hardness.

scholarly journals An investigation into tapping of Al6061/SiC metal matrix composite with straight flute HSS machine tap

2019 ◽  
Vol 13 (1) ◽  
pp. 4575-4595
Author(s):  
Nagaraja . ◽  
Raviraja Adhikari ◽  
T. Yasir
Keyword(s):  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Flank Wear ◽  
Cutting Speed ◽  
Surface Characteristics ◽  
Stir Casting ◽  
Weight Percentage ◽  
Casting Technique ◽  
The Matrix

The present study deals with tapping of Al6061/SiC metal matrix composite. Stir casting technique was used for the fabrication of composite. Castings were produced by varying weight percentages of SiC (5%, 7.5% and 10%) of 23μm size in Al6061. The tapping experiments were conducted for the machinability study of Al6061/SiC metal matrix composite using M8 x 1.25 HSS machine taps. The tapping operation was performed under dry condition with different cutting speeds. Torque required for tapping was measured using piezoelectric based 4-component drill tool dynamometer. Surface morphology and profile of thread surfaces were analysed using Scanning Electron Microscope (SEM) and metallurgical microscope. Estimation of progressive flank wear of machine taps was undertaken using profile projector. The performance of HSS machine tap was evaluated in terms of tapping torque, tool flank wear, and surface characteristics of thread surfaces. The flank wear of uncoated HSS machine tap increased with the increase in weight percentage of SiC in Al/SiC composite for a particular cutting speed. Further, when the matrix materials were reinforced by the same kind and the same weight percentage of SiC particles, the flank wear of the tool was found to increase with cutting speed. In addition, the damage caused to thread profiles increased with the increase in cutting speed and weight percentage of SiC.

Analysis of Mechanical Behavior of Al6061 Composites Reinforced with Titanium Dioxide

2022 ◽  
Vol 3 (3) ◽  
Keyword(s):  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Casting Process ◽  
Stir Casting ◽  
Matrix Composites ◽  
The Matrix ◽  
Strong Material ◽  
Oxide Particles ◽  
Alloy Metal

Aluminum alloys are used low density good mechanical properties, better wear resistance as compared to predictable metals and their alloys. The industries are continuing in demand to develop light weight material, inexpensive and strong material which has led to the growth of aluminum alloy metal matrix composites. The aluminum based metal matrix composites have been moulded using TiO2 as reinforcement materials using the stir casting process. The hardness and tensile strength have been calculated addition to the TiO2 in Aluminium matrix improves the hardness of the material. The tensile strength and hardness increases above 4% of titanium oxide particles in the matrix.

Synthesis and mechanical behaviour of green metal matrix composites using waste eggshells as reinforcement material

2016 ◽  
Vol 5 (3) ◽  
Author(s):  
Shashi Prakash Dwivedi ◽  
Satpal Sharma ◽  
Raghvendra Kumar Mishra
Keyword(s):  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Testing Machine ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
The Matrix ◽  
Chicken Eggshell

AbstractChicken eggshell (ES) is an aviculture by-product that has been listed worldwide as one of the worst environmental problems. The effective utilisation of ES biowaste is strongly encouraged in our society due to environmental and economic reasons. The aluminium alloy (AA) 2014/5 wt% carbonised ES metal matrix composite used in this study was fabricated by electromagnetic stir casting technique at parameters of 12 A (current), 180 s (time) and 700°C (matrix pouring temperature), respectively, and immediately extruded on universal testing machine at 60 MPa using cylindrical H13 tool steel die coated with graphite to avoid upper flow of ES particles and to improve wettability of carbonised ES with AA2014 alloy. Microstructures of composites show uniform distribution of carbonised ES particles. Density and overall cost of the metal matrix composite decreases 3.57% and 5%, respectively, when carbonised ES particulate is added 5% by weight. Tensile strength, hardness, toughness and fatigue strength of AA2014/5 wt% carbonized eggshell composite were also measured. Results show an improvement in these mechanical properties with addition of ES in the matrix alloy.

Effect of the amount of SiC, number of strokes, and applied load on the reciprocating wear behavior of Al-SiC composites

2015 ◽  
Vol 22 (5) ◽  
Author(s):  
Jayakumar Lakshmipathy ◽  
Balamurugan Kulendran
Keyword(s):  
Wear Behavior ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Weight Percentage ◽  
Casting Technique ◽  
The Matrix ◽  
The Coefficient Of Friction ◽  
Sic Composites ◽  
The Impact ◽  
Sic Particle

AbstractThe wear behavior of Al/SiC composites prepared by stir casting technique is investigated to find out the effects of the weight percentage of SiC, load, and the number of strokes on a shaper machine. Metal matrix composite (MMC) pins are prepared with different weight percentages of SiC (10%, 15%, and 20%). The tests are carried out with different load conditions (25, 50 and 75 N) and different number of strokes (420,780 and 1605 strokes). Wear surfaces of tested samples are examined in scanning electron microscope (SEM). Hardness and impact tests are also carried out on the MMC samples. The experimental results show that the hardness of composites increases with an increase in SiC particle, and the impact strength decreases with increase in SiC content. The volume loss of MMC specimens are less than that of the matrix alloy. Moreover, the temperature rise near the contact surface of the MMC specimens increases with increase in wt% of SiC, load, and number of strokes. The coefficient of friction decreases with increase in load and the number of strokes.

The Production of Cast Metal Matrix Composite by a Modified Stir Casting Method

2012 ◽  
Author(s):  
Jasmi Hashim
Keyword(s):  
Silicon Carbide ◽  
Tensile Strength ◽  
Metal Matrix Composite ◽  
Metal Matrix ◽  
Matrix Alloy ◽  
Stir Casting ◽  
The Matrix ◽  
Silicon Carbide Particles ◽  
Carbide Particles ◽  
Particle Addition

Dalam praktik biasa teknik tuangan kacau, komposit matriks logam dihasilkan dengan cara meleburkan bahan matriks dalam suatu bekas kemudiannya leburan logam ini dikacau dengan kuat untuk membentuk vorteks dan bahan tetulang partikel dimasukkan melalui bahagian tepi vorteks yang telah terbentuk. Daripada satu sudut pandangan pendekatan ini mempunyai kekurangan, yang timbul daripada kaedah memasukkan partikel dan kaedah pengacuan. Semasa penambahan partikel ini dilakukan akan berlaku pemejalan setempat dalam leburan tersebut yang teraruh oleh partikel, dan ini akan meningkatkan kelikatan buburan tersebut. Kaedah penambahan partikel melalui bahagian atas ini juga akan memasukkan udara ke dalam buburan yang muncul sebagai poket udara di antara partikel tersebut. Kadar penambahan partikel ini juga perlu diperlahankan terutamanya apabila terdapat peningkatan pecahan isipadu partikel yang digunakan. Proses ini akan memakan masa yang lama terutamanya untuk produk yang lebih besar. Kajian ini mencadangkan satu pendekatan baru untuk menghasilkan tuangan MMC. Apabila semua bahan dimasukkan ke dalam mengkok grafit dan dipanaskan dalam atmosfera lengai sehingga aloi matriks menjadi lebur dan kemudiannya diikuti dengan tindakan kacauan dua-langkap sebelum penuangan ke dalam acuan, mempunyai kelebihan daripada segi menggalakkan kebolehbasahan di antara partikel silikon karbida dengan aloi A359 aloi matriks. Kejayaan penambahan partikel silikon karbida ke dalam aloi matriks telah menunjukkan bahawa kebolehbasahan di antara partikel silikon karbida, dan sifat mekanikal seperti kekerasan dan kekuatan tegangan adalah setanding dengan data sebelumnya yang dihasilkan oleh penyelidik lain. Kata kunci: Komposit matriks logam; tuangan kacau; kebolehbasahan; kekerasan; kekuatan; penyebaran partikel In a normal practice of stir casting technique, cast metal matrix composites (MMC) is produced by melting the matrix material in a vessel, then the molten metal is stirred thoroughly to from a vortex and the reinforcement particles are introduced through the side of the vortex formed. From some point of view this approach has disadvantages, mainly arising from the particle addition and the stirring methods. During particle addition there is undoubtedly local solidification of the melt induced by the particles, and this increase the viscosity of the slurry. A top addition method also will introduced air into the slurry which appears as air pockets between the particles. The rate of particle addition also needs to be slowed down especially when the volume fraction of the particles to be used increases. This is time consuming for a bigger product. This study propose a new approach of producing cast MMC. When all substances are placed in a graphite crucible and heated in an inert atmosphere until the matrix alloy is melted and then followed by a two–step stirring action before pouring into a mould has advantages in terms of promoting wettability between the silicon carbide particle and the A359 matrix alloy. The success of the incorporation of silicon carbide particles into the matrix alloy showed that the wettability between silicon carbide particles and mechanical properties such as hardness and tensile strength are comparable with previous data produced by other researchers. Keywords: Metal matrix composite; stir casting; wettability; hardness; tensile strength; particle distribution.

Sign in / Sign up

Export Citation Format

Share Document