Acoustic Monitoring of Axial Compressor Rotor Blade Vibrations

Author(s):  
Jason Anderson ◽  
S. Bailie ◽  
Wing Ng
Author(s):  
Kirubakaran Purushothaman ◽  
Sankar Kumar Jeyaraman ◽  
Ajay Pratap ◽  
Kishore Prasad Deshkulkarni

This paper describes a methodology for obtaining correct blade geometry of high aspect ratio axial compressor blades during running condition taking into account of blade untwist and bending. It discusses the detailed approach for generating cold blade geometry for axial compressor rotor blades from the design blade geometry using fluid structure interaction technique. Cold blade geometry represents the rotor blade shape at rest, which under running condition deflects and takes a new operating blade shape under centrifugal and aerodynamic loads. Aerodynamic performance of compressor primarily depends on this operating rotor blade shape. At design point it is expected to have the operating blade shape same as the intended design blade geometry and a slight mismatch will result in severe performance deterioration. Starting from design blade profile, an appropriate cold blade profile is generated by applying proper lean and pre-twist calculated using this methodology. Further improvements were carried out to arrive at the cold blade profile to match the stagger of design profile at design operating conditions with lower deflection and stress for first stage rotor blade. In rear stages, thermal effects will contribute more towards blade deflection values. But due to short blade span, deflection and untwist values will be of lower values. Hence difference between cold blade and design blade profile would be small. This methodology can especially be used for front stage compressor rotor blades for which aspect ratio is higher and deflections are large.


2012 ◽  
Vol 225 ◽  
pp. 233-238
Author(s):  
A.M. Pradeep ◽  
R.N. Chiranthan ◽  
Debarshi Dutta ◽  
Bhaskar Roy

In this paper, detailed analysis of the tip flow of an axial compressor rotor blade has been carried out using the commercial CFD package ANSYS CFX. The rotor blade was designed such that it is reminiscent of the rear stages of a multi-stage axial compressor. The effects of varying tip gaps are studied using CFD simulations for overall pressure rise and flow physics of the tip flow at the design point and near the peak pressure point. Rig tests of a low speed research compressor rotor with 3% tip clearance provided characteristics plots for validation of the CFD results. With increase in clearance from 1% to 4%, the rotor pressure rise at the design point was observed to decrease linearly. Increase in the clearance increases the cross flow across the tip; however, the magnitude of the average jet velocity crossing the tip decreases. The tip leakage vortex was observed to stay close to the suction surface with increase in clearance.


Author(s):  
Mudassir Ahmed M. Rafeeq ◽  
Quamber H. Nagpurwala ◽  
Subbaramu Shivaramaiah

Numerical studies have been carried out on the effectiveness of trailing edge Gurney flap on a transonic axial compressor rotor. The baseline geometry of the rotor blade was modified at the trailing edge by introducing Gurney flaps of varying depth and span-wise length, viz. 1 mm, 2 mm and 3 mm depth with 20% span length of Gurney flap from tip (designated as GF1-20, GF2-20 and GF3-20 respectively), and 1 mm depth with 50% and 100% span length (designated as GF1-50 and GF1-100 respectively). Geometric models of the compressor rotor without and with Gurney flaps were generated using CATIA V5 software and CFD simulations at 100% design rotor speed were carried out using ANSYS CFX software. Results have shown that the compressor total pressure ratio increased with increase in both depth and spanwise length of Gurney flap. Peak pressure ratio increased from 1.51 for baseline case to 1.58 for rotor GF1-100. However, the peak isentropic efficiency remained almost constant for various Gurney flap configurations, except for GF1-100 which showed a tendency for improvement in efficiency. The stall margin reduced with the introduction of Gurney flap and was lowest for configuration GF1-100 which gave highest peak pressure ratio. Higher blade loading with Gurney flap was responsible for lowering the stall margin. Analysis of the flow through the blade passages has shown clear formation of trailing end vortex structure in the presence of Gurney flap that resulted in bending of the streamlines towards suction surface of the rotor blade, with consequent reduction in flow deviation and increased flow deflection, and hence increased total pressure ratio.


Author(s):  
Yuyun Li ◽  
Zhiheng Wang ◽  
Guang Xi

The Inlet distortion, which may lead to the stability reduction or structure failure, is often non-ignorable in an axial compressor. In the paper, the three-dimensional unsteady numerical simulations on the flow in NASA rotor 67 are carried out to investigate the effect of inlet distortion on the performance and flow structure in a transonic axial compressor rotor. A sinusoidal circumferential total pressure distortion with eleven periods per revolution is adopted to study the interaction between the transonic rotor and inlet circumferential distortion. Concerning the computational expense, the flow in two rotor blade passages is calculated. Various intensities of the total pressure distortion are discussed, and the detailed flow structures under different rotating speeds near the peak efficiency condition are analyzed. It is found that the distortion has a positive effect on the flow near the hub. Even though there is no apparent decrease in the rotor efficiency or total pressure ratio, an obvious periodic loading exists over the whole blade. The blade loadings are concentrated in the region near the leading edge of the rotor blade or regions affected by the oscillating shocks near the pressure side. The time averaged location of shock structure changes little with the distortion, and the motion of shocks and the interactions between the shock and the boundary layer make a great contribution to the instability of the blade structure.


1984 ◽  
Vol 106 (1) ◽  
pp. 57-64 ◽  
Author(s):  
J. A. Owczarek

The paper describes application of the theory of wave reflection in turbomachines to rotor blade vibrations measured in an axial compressor stage. The blade vibrations analyzed could not be explained using various flutter prediction techniques. The wave reflection theory, first advanced in 1966, is expanded, and more general equations for the rotor blade excitation frequencies are derived. The results of the analysis indicate that all examined rotor blade vibrations can be explained by forced excitations caused by reflecting waves (pressure pulses). Wave reflections between the rotor blades and both the upstream and downstream stator vanes had to be considered.


2016 ◽  
Vol 11 (1) ◽  
pp. 81-87
Author(s):  
A.A. Filippov

The results of the numerical calculations of the natural frequencies of the composite rotor blade axial compressor of aircraft gas turbine engine. Shows the way of solving of а unit cell problem arising in the application of asymptotic homogenization method to elastic deformation of regular composite structures. Components of the effective stiffness matrix of the composite blade obtained by asymptotic homogenization.


Author(s):  
Haohao Wang ◽  
Lei Zhao ◽  
Limin Gao ◽  
Yongzeng Li ◽  
Chi Ma

Abstract This paper deals with the numerical simulation of a passive control technology to increase the performance of the first rotor in a counter-rotating axial compressor. The objective is to extend the stable operating range of an axial compressor rotor using blade tip fillet structure that located on the blade tip pressure side. Firstly, the behavior of the tip leakage flow is investigated for the compressor rotor without passive treatment. The simulations show the loading of blade tip increases as the mass flow rate decreases, which pushed the location of tip leakage vortex and tip separation vortex forward to leading edge. A blockage in the rotor blade passage is also observed at near stall conditions. Then, a rotor blade tip fillet structure (TFS) is tested in order to control leakage flow in the tip region. Steady calculations were conducted to investigate the impact of TFS on the performance of the compressor rotor. The results show that TFS could extend the operating range with no penalty for efficiency when the fillet structure located on the blade tip pressure side. The flow control mechanisms of tip leakage flow are that TFS has a good ability to weaken the tip separation vortex and make the tip leakage vortex closer to the blade suction surface compared to origin rotor blade. It is founded that TFS may lead to a increase of leakage flow mass rate near tip clearance region that resulted in the addition of mixing loss. It is significant to obtain a balance between the benefits of weakening the tip separation vortex and the damage of mixing loss.


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