Lattice Boltzmann Simulations of Wave Propagation through a High-Pressure Turbine Stage

2021 ◽  
Author(s):  
Julian Winkler ◽  
Jeffrey M. Mendoza
Author(s):  
Dimitrios Papadogiannis ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Gaofeng Wang ◽  
Stéphane Moreau ◽  
...  

Indirect combustion noise, generated by the acceleration and distortion of entropy waves through the turbine stages, has been shown to be the dominant noise source of gas turbines at low-frequencies and to impact the thermoacoustic behavior of the combustor. In the present work, indirect combustion noise generation is evaluated in the realistic, fully 3D transonic high-pressure turbine stage MT1 using Large-Eddy Simulations (LES). An analysis of the basic flow and the different turbine noise generation mechanisms is performed for two configurations: one with a steady inflow and a second with a pulsed inlet, where a plane entropy wave train at a given frequency is injected before propagating across the stage generating indirect noise. The noise is evaluated through the Dynamic Mode Decomposition of the flow field. It is compared with previous 2D simulations of a similar stator/rotor configuration, as well as with the compact theory of Cumpsty and Marble. Results show that the upstream propagating entropy noise is reduced due to the choked turbine nozzle guide vane. Downstream acoustic waves are found to be of similar strength to the 2D case, highlighting the potential impact of indirect combustion noise on the overall noise signature of the engine.


Author(s):  
Markus Schmidt ◽  
Christoph Starke

This article presents results for the coupled simulation of a high-pressure turbine stage in consideration of unsteady hot gas flows. A semi-unsteady coupling process was developed to solve the conjugate heat transfer problem for turbine components of gas turbines. Time-resolved CFD simulations are coupled to a finite element solver for the steady state heat conduction inside of the blade material. A simplified turbine stage geometry is investigated in this paper to describe the influence of the unsteady flow field onto the time-averaged heat transfer. Comparisons of the time-resolved results to steady state results indicate the importance of a coupled simulation and the consideration of the time-dependent flow-field. Different film-cooling configurations for the turbine NGV are considered, resulting in different temperature and pressure deficits in the vane wake. Their contribution to non-linear effects causing the time-averaged heat load to differ from a steady result is discussed to further highlight the necessity of unsteady design methods for future turbine developments. A strong increase in the pressure side heat transfer coefficients for unsteady simulations is observed in all results. For higher film-cooling mass flows in the upstream row, the preferential migration of hot fluid towards the pressure side of a turbine blade is amplified as well, which leads to a strong increase in material temperature at the pressure side and also in the blade tip region.


Author(s):  
A. Sipatov ◽  
L. Gomzikov ◽  
V. Latyshev ◽  
N. Gladysheva

The present tendency of creating new aircraft engines with a higher level of fuel efficiency leads to the necessity to increase gas temperature at a high pressure turbine (HPT) inlet. To design such type of engines, the improvement of accuracy of the computational analysis is required. According to this the numerical analysis methods are constantly developing worldwide. The leading firms in designing aircraft engines carry out investigations in this field. However, this problem has not been resolved completely yet because there are many different factors affecting HPT blade heat conditions. In addition in some cases the numerical methods and approaches require tuning (for example to predict laminar-turbulent transition region or to describe the interaction of boundary layer and shock wave). In this work our advanced approach of blade heat condition numerical estimation based on the three-dimensional computational analysis is presented. The object of investigation is an advanced aircraft engine HPT first stage blade. The given analysis consists of two interrelated parts. The first part is a stator-rotor interaction modeling of the investigated turbine stage (unsteady approach). Solving this task we devoted much attention to modeling unsteady effects of stator-rotor interaction and to describing an influence of applied inlet boundary conditions on the blade heat conditions. In particular, to determine the total pressure, flow angle and total temperature distributions at the stage inlet we performed a numerical modeling of the combustor chamber of the investigated engine. The second part is a flow modeling in the turbine stage using flow parameters averaging on the stator-rotor interface (steady approach). Here we used sufficiently finer grid discretization to model all perforation holes on the stator vane and rotor blade, endwalls films in detail and to apply conjugate heat transfer approach for the rotor blade. Final results were obtained applying the results of steady and unsteady approaches. Experimental data of the investigated blade heat conditions are presented in the paper. These data were obtained during full size experimental testing the core of the engine and were collected using two different type of experimental equipment: thermocouples and thermo-crystals. The comparison of experimental data and final results meets the requirements of our investigation.


Author(s):  
Milind A. Bakhle ◽  
Jong S. Liu ◽  
Josef Panovsky ◽  
Theo G. Keith ◽  
Oral Mehmed

Forced vibrations in turbomachinery components can cause blades to crack or fail due to high-cycle fatigue. Such forced response problems will become more pronounced in newer engines with higher pressure ratios and smaller axial gap between blade rows. An accurate numerical prediction of the unsteady aerodynamics phenomena that cause resonant forced vibrations is increasingly important to designers. Validation of the computational fluid dynamics (CFD) codes used to model the unsteady aerodynamic excitations is necessary before these codes can be used with confidence. Recently published benchmark data, including unsteady pressures and vibratory strains, for a high-pressure turbine stage makes such code validation possible. In the present work, a three dimensional, unsteady, multi blade-row, Reynolds-Averaged Navier Stokes code is applied to a turbine stage that was recently tested in a short duration test facility. Two configurations with three operating conditions corresponding to modes 2, 3, and 4 crossings on the Campbell diagram are analyzed. Unsteady pressures on the rotor surface are compared with data.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Martin Johansson ◽  
Thomas Povey ◽  
Kam Chana ◽  
Hans Abrahamsson

Flow in an intermediate turbine duct (ITD) is highly complex, influenced by the upstream turbine stage flow structures, which include tip leakage flow and nonuniformities originating from the upstream high pressure turbine (HPT) vane and rotor. The complexity of the flow structures makes predicting them using numerical methods difficult, hence there exists a need for experimental validation. To evaluate the flow through an intermediate turbine duct including a turning vane, experiments were conducted in the Oxford Turbine Research Facility (OTRF). This is a short duration high speed test facility with a 3/4 engine-sized turbine, operating at the correct nondimensional parameters for aerodynamic and heat transfer measurements. The current configuration consists of a high pressure turbine stage and a downstream duct including a turning vane, for use in a counter-rotating turbine configuration. The facility has the ability to simulate low-NOx combustor swirl at the inlet to the turbine stage. This paper presents experimental aerodynamic results taken with three different turbine stage inlet conditions: a uniform inlet flow and two low-NOx swirl profiles (different clocking positions relative to the high pressure turbine vane). To further explain the flow through the 1.5 stage turbine, results from unsteady computational fluid dynamics (CFD) are included. The effect of varying the high pressure turbine vane inlet condition on the total pressure field through the 1.5 stage turbine, the intermediate turbine duct vane loading, and intermediate turbine duct exit condition are discussed and CFD results are compared with experimental data. The different inlet conditions are found to alter the flow exiting the high pressure turbine rotor. This is seen to have local effects on the intermediate turbine duct vane. With the current stator–stator vane count of 32-24, the effect of relative clocking between the two is found to have a larger effect on the aerodynamics in the intermediate turbine duct than the change in the high pressure turbine stage inlet condition. Given the severity of the low-NOx swirl profiles, this is perhaps surprising.


Author(s):  
Christopher McLean ◽  
Cengiz Camci ◽  
Boris Glezer

The current paper deals with the aerodynamic measurements in the rotational frame of reference of the Axial Flow Turbine Research Facility (AFTRF) at the Pennsylvania State University. Stationary frame measurements of “Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High Pressure Turbine Stage” were presented in part-I of this paper. The relative aerodynamic effects associated with rotor – nozzle guide vane (NGV) gap coolant injections were investigated in the rotating frame. Three-dimensional velocity vectors including exit flow angles were measured at the rotor exit. This study quantifies the secondary effects of the coolant injection on the aerodynamic and performance character of the stage main stream flow for root injection, radial cooling and impingement cooling. Current measurements show that even a small quantity (1%) of cooling air can have significant effects on the performance and exit conditions of the high pressure turbine stage. Parameters such as the total pressure coefficient, wake width, and three-dimensional velocity field show significant local changes. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development thereby resulting in large changes in turbine exit conditions. Effects are the strongest from the hub to midspan. Negligible effect of the cooling flow can be seen in the tip region.


Author(s):  
Lars-Uno Axelsson ◽  
William K. George ◽  
T. Gunnar Johansson

This forum paper discusses phase-resolved turbulence measurements of the flow downstream of an axial turbine, and especially how phase-resolved measurements compare to time-resolved measurements. The time-resolved spectra produced higher velocity fluctuations than the corresponding phase-resolved spectra even when the periodic component was filtered out from the time-resolved measurements. The phase-resolved spectrum effectively removes all the peaks in the spectrum except for the ones associated with the blade-passage frequency.


Author(s):  
Colinda Goormans-Francke ◽  
Guy Carabin ◽  
Charles Hirsch

The presented work demonstrates the feasibility of quasi-automatic structured mesh generation for all details in the complex cooling system of an industrial high pressure turbine stage, as required by advanced Conjugate Heat Transfer (CHT) simulations. The grid generation software has been adapted in order to quasi-automatically mesh typical cooling configurations such as cooling passages, basins, inserts, solid bodies, cooling holes, slots, and rib turbulators. A multi-domain structured mesh with about 154 million grid points and 12,316 blocks has been generated for the turbine stage. It includes 1,000 cooling holes, over 250 rib turbulators and 150 pin fins for the turbine stage. In order to verify the CFD response to the grid properties, simulations were performed as a first step on the coarse grid level (of 21.8 million grid points) using the 3D flow solver package FINE™/Turbo. The conductivity equation was solved for the solid part of the computational domain using the same temporal discretization scheme as for the flow solver. Parallel, coupled fluid/solid calculations using the k-ε turbulence model were performed on three different configurations: nozzle guide vane alone, rotor-blade alone, and full stage. These results show the feasibility of this approach to mesh generation for use in CHT modeling of the complex configuration of cooled turbine stages.


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