scholarly journals Adjusting Mechanical Properties of Forging Dies Produced by Ausforming

2021 ◽  
Author(s):  
Bernd-Arno Behrens ◽  
Kai Brunotte ◽  
Tom Petersen ◽  
Corvin Ostermeyer ◽  
Michael Till
Keyword(s):  
High Performance ◽  
Mechanical Treatment ◽  
Metallographic Analysis ◽  
Metastable Austenite ◽  
Workpiece Material ◽  
Fine Grained ◽  
Increase Wear Resistance ◽  
Tool Replacement ◽  
Thermo Mechanical Treatment ◽  
Forging Die

Due to high thermo-mechanical loads, tools used in hot forming operations need a high resistance to different damage phenomena, such as deformation, cracking and abrasion. They are exposed to cyclic thermo-mechanical stress conditions, which leads to tool failure and subsequent tool replacement during cost-intensive production interruptions. To increase wear resistance, forging tools can be produced in the metastable austenite area. Forming of steel below the recrystallisation temperature, also known as “ausforming”, offers the possibility to increase strength without affecting ductile properties. This is due to grain refinement during forming. In this study, the thermo-mechanical treatment ausforming will be used to form the final contour of forging dies. For this purpose, an analogy study was performed where a cup-preform is ausformed, which represents the inner contour of a highly mechanically loaded forging die. It is investigated to what extent a fine-grained microstructure generated in the last forming stage can be achieved and how it influences the tool’s performance. The hot-working tool steel X37CrMoV5-1 (AISI H11) was used as workpiece material. To achieve optimal properties, process routes with tempering temperatures from 300 °C to 500 °C and global true plastic strains of φ = 0.25 and φ = 0.45 were examined. The results were evaluated by pulsation tests, metallographic analysis and hardness measurements of the formed parts. Optimal ausforming parameters were derived to produce a high performance forging die.

scholarly journals Fatigue Properties of Ultra-Fine Grained Al-Mg-Si Wires with Enhanced Mechanical Strength and Electrical Conductivity

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1034 ◽  
Author(s):  
Andrey Medvedev ◽  
Alexander Arutyunyan ◽  
Ivan Lomakin ◽  
Anton Bondarenko ◽  
Vil Kazykhanov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Electrical Conductivity ◽  
Plastic Deformation ◽  
Mechanical Treatment ◽  
Cold Drawing ◽  
Fatigue Properties ◽  
Fine Grained ◽  
Angular Pressing ◽  
Thermo Mechanical Treatment

This paper focuses on the mechanical properties, electrical conductivity and fatigue performance of ultra-fine-grained (UFG) Al-Mg-Si wires processed by a complex severe plastic deformation route. It is shown that the nanostructural design via equal channel angular pressing (ECAP) Conform followed by heat treatment and cold drawing leads to the combination of enhanced tensile strength, sufficient ductility, enhanced electrical conductivity, and improved fatigue strength compared to the wires after traditional T81 thermo-mechanical treatment used in wire manufacturing. The Processing-microstructure-properties relationship in the studied material is discussed.

The Analyze of Phase Transformations in Ultra Fine Grained Constructional Steel

2010 ◽  
Vol 638-642 ◽  
pp. 2610-2615 ◽  
Author(s):  
Henryk Dyja ◽  
Bartosz Koczurkiewicz ◽  
Marcin Knapiński
Keyword(s):  
Heat Treatment ◽  
Mechanical Treatment ◽  
Alloy Composition ◽  
Mechanical Deformation ◽  
Constructional Steel ◽  
Low Carbon ◽  
Optimal Variant ◽  
Fine Grained ◽  
Thermo Mechanical Treatment ◽  
Low Alloyed Steel

In the present work, low-carbon ultra grained constructional low-alloyed steel were subjected to thermo-mechanical treatment for modification of microstructure. It shows that microstructure after thermo-mechanical treatment is quite dependent on the alloy composition, conditions of hot deformation, grain size of austenite and cooling rate. The research was provide by using the computer program for thermo and thermo – mechanical treatment. The most optimal variant of heat treatment and thermo – mechanical deformation were obtained. The verifications were provided by the dilatometer with possibility of deformation DIL 805A/D.

Grain Refinement in AZ91E Magnesium Alloy by Thermo-Mechanical Treatments

2005 ◽  
Vol 475-479 ◽  
pp. 493-496 ◽  
Author(s):  
Atsushi Yamamoto ◽  
Masahiko Ikeda ◽  
Harushige Tsubakino
Keyword(s):  
Grain Size ◽  
Magnesium Alloy ◽  
Grain Boundary ◽  
Grain Refinement ◽  
Mechanical Treatment ◽  
Fine Grained ◽  
Heat Treated ◽  
Cold Rolled ◽  
Thermo Mechanical Treatment ◽  
Hot Rolled

In order to improve poor formability in magnesium alloy, grain refinement has been attempted on AZ91E alloy by a thermo-mechanical treatment. Specimens were firstly cold-rolled at 10 %, then solution heat treated at 673 K for 86.4 ks, and hot-rolled at 573 K with about 5 % for four passes, or hot-rolled at 20 % with one pass. The rolled specimens were finally heat treated at 473 to 673 K for 3.6 to 36 ks. Microstructures in the starting material characterized by grain boundary precipitates and aluminum rich regions with about 180 µm in grain size were changed into fine grained microstructures with about 10 to 30 µm in diameter, in which precipitates of Mg17Al12 were uniformly distributed. Although the specimen was prepared by rolling, the (0001) texture was not so remarkable.

Metallurgical Effects of Grain Boundary Ledges

1977 ◽  
Vol 35 ◽  
pp. 126-129
Author(s):  
L.E. Murr
Keyword(s):  
Grain Boundary ◽  
Quantitative Data ◽  
Mechanical Treatment ◽  
Unit Length ◽  
Physical And Mechanical Properties ◽  
Direct Observations ◽  
Transmission Electron ◽  
Properties Of Materials ◽  
Thermo Mechanical Treatment ◽  
Ledge Density

Ledges in grain boundaries can be identified by their characteristic contrast features (straight, black-white lines) distinct from those of lattice dislocations, for example1,2 [see Fig. 1(a) and (b)]. Simple contrast rules as pointed out by Murr and Venkatesh2, can be established so that ledges may be recognized with come confidence, and the number of ledges per unit length of grain boundary (referred to as the ledge density, m) measured by direct observations in the transmission electron microscope. Such measurements can then give rise to quantitative data which can be used to provide evidence for the influence of ledges on the physical and mechanical properties of materials.It has been shown that ledge density can be systematically altered in some metals by thermo-mechanical treatment3,4.

Fracture Toughness of Large Forgings for Power Producing Industry

2013 ◽  
Vol 577-578 ◽  
pp. 593-596 ◽  
Author(s):  
Václav Mentl
Keyword(s):  
Fracture Toughness ◽  
Chemical Composition ◽  
Steam Turbine ◽  
Mechanical Treatment ◽  
Material Degradation ◽  
The Real ◽  
Operational Safety ◽  
Local Properties ◽  
Thermo Mechanical Treatment ◽  
Shape And Size

The steam turbine rotors represent large components both in radial and axial directions. Their local properties generally differ from one forging to another, or if we compare head and bottom parts of the original ingot, or central and circumferential localities of one rotor body respectively, or if we compare the properties of separate discs e.g. in the case of welded rotors. These differences stem from both even slight changes in the chemical composition (of separate heats or even within one ingot) and thermo-mechanical treatment and in the differences in technology with respect to the real shape and size of the forgings in question. In the paper, the consequences of the differences in fracture toughness characteristics in various rotor localities are discussed with respect to the rotors operational safety taking into account the existence of cracks and material degradation.

scholarly journals A thermo-mechanical machining method for improving the accuracy and stability of the geometric shape of long low-rigidity shafts

2021 ◽  
Author(s):  
Antoni Świć ◽  
Arkadiusz Gola ◽  
Łukasz Sobaszek ◽  
Natalia Šmidová
Keyword(s):  
Heat Treatment ◽  
Cross Section ◽  
Mechanical Treatment ◽  
Geometric Shape ◽  
Different Dimensions ◽  
Thermo Mechanical Treatment ◽  
Mechanical Machining ◽  
Simultaneous Heat ◽  
Accuracy And Stability

AbstractThe article presents a new thermo-mechanical machining method for the manufacture of long low-rigidity shafts which combines straightening and heat treatment operations. A fixture for thermo-mechanical treatment of long low-rigidity shafts was designed and used in tests which involved axial straightening of shafts combined with a quenching operation (performed to increase the corrosion resistance of the steel used as stock material). The study showed that an analysis of the initial deflections of semi-finished shafts of different dimensions and determination of the maximum corrective deflection in the device could be used as a basis for performing axial straightening of shaft workpieces with simultaneous heat treatment and correction of the initial deflection of the workpiece. The deflection is corrected by stretching the fibers of the stock material, at any cross-section of the shaft, up to the yield point and generating residual stresses symmetrical to the axis of the workpiece. These processes allow to increase the accuracy and stability of the geometric shape of the shaft.

Microstructural Refinement in a Commercial Aluminum Alloy Processed by ECAP Using a Die Channel Angle of 110 Degrees

2015 ◽  
Vol 1114 ◽  
pp. 3-8
Author(s):  
Nicolae Şerban ◽  
Doina Răducanu ◽  
Nicolae Ghiban ◽  
Vasile Dănuţ Cojocaru
Keyword(s):  
Grain Refinement ◽  
Cross Section ◽  
High Strength ◽  
Secondary Phase ◽  
Coarse Grained ◽  
Metallographic Analysis ◽  
Second Phase ◽  
Channel Angle ◽  
Ambient Temperatures ◽  
Fine Grained

The properties of ultra-fine grained materials are superior to those of corresponding conventional coarse grained materials, being significantly improved as a result of grain refinement. Equal channel angular pressing (ECAP) is an efficient method for modifying the microstructure by refining grain size via severe plastic deformation (SPD) in producing ultra-fine grained materials (UFG) and nanomaterials (NM). The grain sizes produced by ECAP processing are typically in the submicrometer range and this leads to high strength at ambient temperatures. ECAP is performed by pressing test samples through a die containing two channels, equal in cross-section and intersecting at a certain angle. The billet experiences simple shear deformation at the intersection, without any precipitous change in the cross-section area because the die prevents lateral expansion and therefore the billet can be pressed more than once and it can be rotated around its pressing axis during subsequent passes. After ECAP significant grain refinement occurs together with dislocation strengthening, resulting in a considerable enhancement in the strength of the alloys. A commercial AlMgSi alloy (AA6063) was investigated in this study. The specimens were processed for a number of passes up to nine, using a die channel angle of 110°, applying the ECAP route BC. After ECAP, samples were cut from each specimen and prepared for metallographic analysis. The microstructure of the ECAP-ed and as-received material was investigated using optical (OLYMPUS – BX60M) and SEM microscopy (TESCAN VEGA II – XMU). It was determined that for the as-received material the microstructure shows a rough appearance, with large grains of dendritic or seaweed aspect and with a secondary phase at grain boundaries (continuous casting structure). For the ECAP processed samples, the microstructure shows a finished aspect, with refined, elongated grains, also with crumbled and uniformly distributed second phase particles after a typical ECAP texture.

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