Application of factory-applied epoxy coatings for corrosion protection of buried trunk pipelines

2021 ◽  
pp. 293-303
Author(s):  
Александр Михайлович Ефремов ◽  
Петр Дмитриевич Волянский ◽  
Павел Олегович Ревин ◽  
Сергей Владимирович Ануфриев
Keyword(s):  
Corrosion Protection ◽  
Oil And Gas ◽  
Raw Materials ◽  
Epoxy Coating ◽  
Economic Feasibility ◽  
Directional Drilling ◽  
Epoxy Coatings ◽  
The Usa ◽  
Construction Experience ◽  
Main Production

При сооружении трубопроводов в России, странах Европы и Африки наиболее распространенным является применение труб с трехслойными полиэтиленовыми покрытиями. В то же время опыт строительства магистральных нефте- и газопроводов в США, Канаде, ряде других стран свидетельствует о возможности использования эпоксидных покрытий в качестве эффективной антикоррозионной защиты труб. В этой связи была начата научно-исследовательская работа по определению целесообразности применения двухслойных эпоксидных покрытий для антикоррозионной защиты магистральных трубопроводов подземной прокладки, эксплуатируемых организациями системы «Транснефть». Цель настоящего исследования - оценка технической и экономической целесообразности использования эпоксидных покрытий как альтернативы полиэтиленовой изоляции трубопроводов. Были проведены лабораторные исследования образцов трех систем эпоксидных покрытий, осуществлен сравнительный анализ технических свойств эпоксидной и полиэтиленовой изоляции. Установлено, что эпоксидные покрытия превосходят полиэтиленовые по ряду свойств, в частности обладают повышенной стойкостью к температурным воздействиям, УФ-излучению, катодному отслаиванию, а также повышенной механической прочностью, что позволяет обеспечить сохранность покрытия при строительстве трубопроводов методом наклонно-направленного бурения и прокладке в скальных грунтах. Основные мощности по производству сырья для эпоксидных порошковых покрытий локализованы в России, в то время как сырье для полиэтиленовых покрытий в основном производится за рубежом. Установлена экономическая целесообразность применения двухслойного эпоксидного покрытия как альтернативы трехслойному полиэтиленовому покрытию для трубопроводов больших диаметров - более 720 мм. Для внедрения труб с двухслойным эпоксидным покрытием на объектах ПАО «Транснефть» проводится его апробация, включающая строительство опытного участка трубопровода. When constructing pipelines in Russia, Europe, and Africa, it is the most common to use pipes with threelayer polyethylene coatings. At the same time, the oil and gas pipeline construction experience in the USA, Canada, and a number of other countries, as well as the construction of the Zapolyarye - Purpe elevated main pipeline by Transneft PJSC, indicates the possibility of using epoxy coatings as an effective pipe corrosion protection solution. In respect thereof, research study to determine the feasibility of using two-layer epoxy coatings for corrosion protection of underground pipelines operated by the Transneft system entities was instituted. The purpose of this study is to assess the technical and economic feasibility of using epoxy coatings as an alternative to polyethylene insulation of pipelines. Laboratory studies of samples of three epoxy coating systems, as well as a comparative analysis of the process properties of epoxy and polyethylene insulation were conducted. It has been established that epoxy coatings are superior to polyethylene coatings in a number of properties, in particular, they are characterized by increased resistance to temperature effects, UV radiation, cathodic disbondment, as well as increased mechanical strength, which makes it possible to ensure safety of the coating during the construction of pipelines by directional drilling and laying in rocky soils. The main production facilities for raw materials for epoxy powder coatings are localized in Russia, while raw materials for polyethylene coatings are mainly produced abroad. The economic feasibility of using a twolayer epoxy coating as an alternative to a three-layer polyethylene coating for pipelines of large diameters (over 720 mm (28 in)) was established. Testing for the introduction of pipes with a two-layer epoxy coating at the Transneft PJSC facilities is being performed, including construction of an experimental pipeline section.

scholarly journals Corrosion behavior of duplex polyaniline/epoxy coating on mild steel in 3% NaCl

2005 ◽  
Vol 59 (11-12) ◽  
pp. 317-320
Author(s):  
Milica Gvozdenovic ◽  
Branimir Grgur ◽  
Zorica Kacarevic-Popovic ◽  
Vesna Miskovic-Stankovic
Keyword(s):  
Mild Steel ◽  
Corrosion Protection ◽  
Corrosion Behavior ◽  
Epoxy Coating ◽  
Constant Current ◽  
Pani Film ◽  
Electrode Position ◽  
Gravimetric Analysis ◽  
Epoxy Coatings ◽  
New Findings

The corrosion behavior and thermal stability of epoxy coatings electrodeposited on mild steel and on mild steel with electrochemically deposited polyaniline (PANI) film were investigated by electrochemical impedance spectroscopy (EIS) and thermo gravimetric analysis (TGA). The aim of the paper was to present new findings on the corrosion protection of mild steel by a duplex PANI/-epoxy coating in 3% NaCI solution and to determine the effect of thin PANI film on the protective properties of the coating. PANI film was deposited electrochemically on mild steel from an aqueous solution of 0.5 mol dm"3 sodium benzoate and 0.1 mol dm"3 aniline at a constant current density of 1.5 mA cm"2. Non-pigmented epoxy coatings on mild steel and on mild steel with PANI film were obtained by cathodic electrode position at constant voltage and stirring conditions. The resin concentration in the electrode position bath was 10 wt.% solid dispersion in water at pH 5.7. The applied voltage was 250 V, the temperature 26?C and the deposition time 3 min. It was shown that thin PANI film could be used to modify the surface of mild steel prior to epoxy coating deposition, due to the increased corrosion protection of a duplex PANI/epoxy coating comparing to an epoxy coating on mild steel in 3% NaCl solution.

scholarly journals Influence of Hydrotalcite Containing Corrosion Inhibitormodified by Silane on Corrosion Protection Performance of Epoxy Coating

2017 ◽  
Vol 33 (4) ◽  
Author(s):  
Nguyen Tuan Anh ◽  
Ngo Thi Hoa ◽  
To Thi Xuan Hang ◽  
Nguyen Thuy Duong ◽  
Trinh Anh Truc
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Succinic Acid ◽  
Corrosion Protection ◽  
Electrochemical Impedance ◽  
Epoxy Coating ◽  
Epoxy Coatings ◽  
Adhesion Measurement ◽  
Protective Performance

Abstract: Zinc aluminum hydrotalcite containing 2-benzothiazolythio-succinic acid (HT-BTSA) and modified by 2-aminoethyl-3-aminopropyltrimethoxysilane (APS) at different concentrations (3%, 5% and 10%). APS modified HT-BTSA (HT-BTSA-S) was incorporated in epoxy coatings at 3% concentration. The corrosion protective performance of the epoxy coatings containing HT-BTSA-S were evaluated by electrochemical impedance spectroscopy, adhesion measurement.  The results showed that the presence of HT-BTSA-S improved protection performance of epoxy coating and the best protection was obtained with HT-BTSA modified with 5 % APS.  

EXPERIENCE, PROSPECTS AND PROBLEMS OF COOPERATION BETWEEN CHINA AND TURKMENISTAN IN THE FIELDOF NATURAL GAS

2019 ◽  
pp. 323-329
Author(s):  
Y. JIA
Keyword(s):  
Natural Gas ◽  
Central Asia ◽  
Oil And Gas ◽  
The European Union ◽  
Multilateral Cooperation ◽  
Industrial Chain ◽  
The Usa ◽  
Gas Consumption ◽  
Slow Progress ◽  
Natural Gas Consumption

Since 2007, the use of natural gas in China depends on the import, and with an increase in natural gas consumption, gas imports are also constantly growing. In 2018, Chinas natural gas imports approached 100 billion cubic meters, which is 70 times more than in 2006. In recent years, increasing attention has been paid to the use of natural gas in China. Turkmenistan is Chinas main source of pipeline gas imports, and China is Turkmenistans largest exporter of natural gas. In the framework of the traditional model of oil and gas cooperation, China and Turkmenistan are facing such problems as the uniform content of cooperation, lack of close ties in the field of multilateral cooperation and slow progress in the development of the entire industrial chain. Cooperation between China and Central Asia in the field of oil and gas is increasingly affecting the nerves of other countries, except the five countries of Central Asia, but including Russia, Afghanistan, Pakistan, India, Iran and other countries of the Middle East, Japan, South Korea, etc. and even the European Union and the USA. Despite the favorable trading environment for both parties, there are also problems in the domestic market of Turkmenistan and the risks of international competition.

scholarly journals Sustainable Syntheses and Sources of Nanomaterials for Microbial Fuel/Electrolysis Cell Applications: An Overview of Recent Progress

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1221
Author(s):  
Domenico Frattini ◽  
Gopalu Karunakaran ◽  
Eun-Bum Cho ◽  
Yongchai Kwon
Keyword(s):  
Microbial Fuel Cells ◽  
Noble Metals ◽  
Raw Materials ◽  
Nanoparticle Synthesis ◽  
Economic Feasibility ◽  
Electrolysis Cell ◽  
Microbial Electrolysis Cells ◽  
Electrolysis Cells ◽  
Bioenergy Generation ◽  
Valuable Compounds

The use of microbial fuel cells (MFCs) is quickly spreading in the fields of bioenergy generation and wastewater treatment, as well as in the biosynthesis of valuable compounds for microbial electrolysis cells (MECs). MFCs and MECs have not been able to penetrate the market as economic feasibility is lost when their performances are boosted by nanomaterials. The nanoparticles used to realize or decorate the components (electrodes or the membrane) have expensive processing, purification, and raw resource costs. In recent decades, many studies have approached the problem of finding green synthesis routes and cheap sources for the most common nanoparticles employed in MFCs and MECs. These nanoparticles are essentially made of carbon, noble metals, and non-noble metals, together with a few other few doping elements. In this review, the most recent findings regarding the sustainable preparation of nanoparticles, in terms of syntheses and sources, are collected, commented, and proposed for applications in MFC and MEC devices. The use of naturally occurring, recycled, and alternative raw materials for nanoparticle synthesis is showcased in detail here. Several examples of how these naturally derived or sustainable nanoparticles have been employed in microbial devices are also examined. The results demonstrate that this approach is valuable and could represent a solid alternative to the expensive use of commercial nanoparticles.

scholarly journals Protection of Carbon Steel Rebars by Epoxy Coating with Smart Environmentally Friendly Microcapsules

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 113
Author(s):  
Jacob Ress ◽  
Ulises Martin ◽  
Juan Bosch ◽  
David M. Bastidas
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Corrosion Protection ◽  
Corrosion Potential ◽  
Electrochemical Impedance ◽  
Pore Solution ◽  
Control Sample ◽  
Chloride Ions ◽  
Epoxy Coating ◽  
Transfer Resistance

The protection of mild steel by modified epoxy coating containing colophony microencapsulated corrosion inhibitors was investigated in this study. The corrosion behavior of these epoxy coatings containing colophony microcapsules was studied by electrochemical analysis using cyclic potentiodynamic polarization and electrochemical impedance spectroscopy. The microcapsule coating showed decreased corrosion current densities of 2.75 × 10−8 and 3.21 × 10−8 A/cm2 along with corrosion potential values of 0.349 and 0.392 VSCE for simulated concrete pore solution and deionized water with 3.5 wt.% NaCl, respectively, indicating improved corrosion protection in both alkaline and neutral pH. Electrochemical impedance spectroscopy analysis also showed charge transfer resistance values over one order of magnitude higher than the control sample, corroborating the electrochemical corrosion potential and current density testing results. Overall, the use of colophony microcapsules showed improved corrosion protection in simulated concrete pore solution and DI water solutions containing chloride ions.

Mesoporous CeO2 containers in water-borne epoxy coatings for dual active corrosion protection of mild steel

2021 ◽  
Vol 158 ◽  
pp. 106376
Author(s):  
Songhua Gu ◽  
Hongwei Shi ◽  
Chunjie Zhang ◽  
Wei Wang ◽  
Fuchun Liu ◽  
...  
Keyword(s):  
Mild Steel ◽  
Corrosion Protection ◽  
Epoxy Coatings ◽  
Mesoporous Ceo2 ◽  
Water Borne ◽  
Active Corrosion

Complex Protection of Pipelines Using Silicate Materials Based on Local Raw Materials of the Far East

2019 ◽  
Vol 945 ◽  
pp. 46-52 ◽  
Author(s):  
Elena A. Yatsenko ◽  
B.M. Goltsman ◽  
A.V. Ryabova
Keyword(s):  
Oil And Gas ◽  
External Surface ◽  
Raw Materials ◽  
Foam Glass ◽  
Russian Far East ◽  
Far East ◽  
The Far East ◽  
Inner Surface ◽  
Oil And Gas Pipelines ◽  
The Russian Far East

Modern trends in the development of the oil and gas infrastructure of the Russian Far East are considered. The main threats in the operation of oil and gas pipelines are described. The technology of complex protection of pipeline surfaces is proposed. Protection of the inner surface is achieved through the use of silicate enamel coatings, protection of the external surface – through the use of foam glass. On the basis of local silicate raw materials the technology of the described materials is developed, and their main properties are determined. Recommendations on the application of the developed technology for the protection of pipelines are given.

Feasibility of cereal straw for industrial utilization in Minnesota

2000 ◽  
Vol 15 (1) ◽  
pp. 2-8 ◽  
Author(s):  
N.C. Wagner ◽  
S. Ramaswamy ◽  
U. Tschirner
Keyword(s):  
Animal Feed ◽  
Raw Materials ◽  
Low Cost ◽  
Economic Feasibility ◽  
Raw Material ◽  
Cereal Straw ◽  
Industrial Utilization ◽  
Industrial Use ◽  
On Farm ◽  
And Storage

AbstractA pre-economic feasibility study was undertaken to determine the potential of cereal straw for industrial utilization in Minnesota. Specifically, utilizing straw for pulp and paper manufacture was of interest. The availability of cereal straw fiber supplies at various locations across the state of Minnesota, along with pre-processing issues such as transportation, harvesting, handling, and storage, are discussed and priced. The greatest economic advantage of straw for industrial use appears to be the low cost of the raw material compared to traditional raw materials. This also provides an excellent opportunity for additional income for farmers. The methodology and information provided here should be helpful in evaluating the feasibility of utilizing straw for other industrial purposes in other parts of the world. However, in some Third World countries, long-standing on-farm, traditional uses of cereal straws for fuel, fiber, and animal feed may limit their availability for industrial utilization.

Main directions of searching for hydrocarbons in Nadym-Pursk oil and gas region

2021 ◽  
pp. 23-31
Author(s):  
Y. I. Gladysheva
Keyword(s):  
Oil And Gas ◽  
Raw Materials ◽  
Accumulation Rate ◽  
Sedimentary Basins ◽  
Seismic Exploration ◽  
Research Approach ◽  
Field Development ◽  
The North ◽  
The Sixties ◽  
Hydrocarbon Deposits

Nadym-Pursk oil and gas region has been one of the main areas for the production of hydrocarbon raw materials since the sixties of the last century. A significant part of hydrocarbon deposits is at the final stage of field development. An increase in gas and oil production is possible subject to the discovery of new fields. The search for new hydrocarbon deposits must be carried out taking into account an integrated research approach, primarily the interpretation of seismic exploration, the creation of geological models of sedimentary basins, the study of geodynamic processes and thermobaric parameters. Statistical analysis of geological parameters of oil and gas bearing complexes revealed that the most promising direction of search are active zones — blocks with the maximum sedimentary section and accumulation rate. In these zones abnormal reservoir pressures and high reservoir temperatures are recorded. The Cretaceous oil and gas megacomplex is one of the main prospecting targets. New discovery of hydrocarbon deposits are associated with both additional exploration of old fields and the search for new prospects on the shelf of the north. An important area of geological exploration is the productive layer of the Lower-Berezovskaya subformation, in which gas deposits were discovered in unconventional reservoirs.

Calculation of Technical Characteristics of the Technical Fleet Vessels Involved in Ensuring Safety of the Offshore Facilities of Oil and Gas Complex

2021 ◽  
pp. 7-13
Author(s):  
S.V. Matsenko ◽  
◽  
V.M. Minko ◽  
A.A. Koshelev ◽  
V.Yu. Piven ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Oil Pollution ◽  
Raw Materials ◽  
Experimental Studies ◽  
Industrial Safety ◽  
Theoretical Studies ◽  
Physical Processes ◽  
Oil Spill Response ◽  
Sea Area

Violation of industrial safety rules during the operation of offshore facilities for the production, storage and transportation of the hydrocarbon raw materials leads in the most cases to pollution of the marine environment with oil and its components. The works on localization and elimination of such pollution are carried out with the help of vessels of the technical support fleet and booms. When developing oil spill response plans at such facilities, a calculated determination of the technical characteristics of vessels and booms is required that are sufficient to carry out the planned activities. The basic design principles for determining the towing capacity of the technical fleet vessels involved in the localization and elimination of oil and oil product spills by trawling methods are given in the article. The calculation is based on theoretical studies performed by the authors of the physical processes occurring during the movement of objects of a mobile trawling order in the sea area. The results obtained during the course of theoretical studies were confirmed by the experimental studies carried out by the authors personally using the real pieces of equipment in the actual development of tasks for training spill containment by trawling. As a result, the empirical dependencies were obtained and experimentally confirmed, which can be used to calculate technical characteristics of the ships as part of the mobile orders and anchor systems as part of stationary orders intended for the localization and elimination of oil pollution. These results can be used, among other things, for the calculated substantiation of the technical characteristics of the technical fleet vessels designed to ensure safety of the offshore facilities for production, storage, and transportation of the hydrocarbon raw materials.

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