scholarly journals Optimization of process variables for treatment of food industry effluents by electrocoagulation

2018 ◽  
Vol 20 (3) ◽  
pp. 551-557 ◽  

<p>The present study investigates the process optimization for treatment of potato processing industry wastewater by electrocoagulation. Performance of treatability was evaluated by achieved chemical oxygen demand (COD) removal efficiencies. Response Surface Methodology was applied to determine individual and interactive impacts of the selected operation variables (pH, conductivity, current density and duration period) on COD removal. Optimization studies were also performed for energy consumption costs which still remain as the major drawback of the electrocoagulation applications. Interactions between dependent and independent process variables were interpreted by the relevant surface plots. Sufficient correlation coefficients were obtained for the predictive regression models of the optimization. Results of the ANOVA tests showed that both of the models are statistically significant. Impacts of the process parameters on response values have been evaluated numerically by Pareto analysis. Furthermore, validation studies were conducted to confirm the accuracy of the model developed for prediction of COD removal efficiencies.</p>

Author(s):  
Ahmad Zuhairi Abdullah ◽  
Mohamad Hakimi Ibrahim ◽  
Mohd. Omar Ab. Kadir

Kertas kerja ini membincangkan tentang kecekapan penuras cucur dalam merawat supernatan kumbahan kilang kelapa sawit (POME). Supernatan POME diperoleh menerusi dua jenis perawatan. Dalam perawatan 1, pengendapan graviti digunakan untuk menyingkir pepejal boleh mendak. Perawatan 2 digunakan untuk menyingkir pepejal boleh mendak dan gumpalan partikal dengan menggunakan 350 ppm alum. Influen dialurkan secara titisan pada biojisim yang terlekat pada penyokong pepejal rawak PVC setinggi 1 m. Penuras cucur berupaya menyingkir lebih daripada 90.0% dari keperluan oksigen biologi (BOD) dan keperluan oksigen kimia (COD) di bawah 1 m3/m2–hari. Pada 2.53 m3/m2–hari, influen dengan Perawatan 1 menghasilkan kecekapan penyingkiran COD sebanyak 40.3%, berbanding 83.1% bila Perawatan 2 digunakan. Perkara ini berlaku berikutan penyingkiran bahan organik tak boleh resap semasa Perawatan 2. Kecekapan penyingkiran menurun dengan meningkatnya bebanan hidraulik kerana wujudnya kelemahan dalam hidrolisis bahan tak boleh resap kepada substratum larut. Dengan edaran semula (α=1), penyingkiran BOD dan COD yang lebih tinggi dicapai di bawah 7 m3/m2–hari. Pencapaian ini disebabkan oleh bebanan organik yang lebih rendah serta pergedaran semula enzim dan biojisim yang aktif kepada sistem. Perawatan 2 menghasilkan enap cemar yang lebih tinggi kerana penukaran substratum boleh larut kepada biojisim tak boleh larut. Hidrolisis bahan organik tak boleh resap didapati berlaku secara aktif pada bahagian atas penuras cucur sementara bahagian bawahnya cenderung mengoksidakan substratum organik. Kata kunci: POME, turas cucur, bahan organik bolehresap, penggumpalan, alir semula This paper discusses the efficiency of a trickling filter to treat Palm Oil Mill Effluent (POME) supernatants. POME supernatants were obtained via two treatments. In Treatment 1, gravity sedimentation was used to remove settleable solids. In Treatment 2, both settleable solids and colloidal particles were removed using 350 ppm of alum. The influents were allowed to trickle over biomass attached to 1 m high random PVC solid support. Below 1 m3/m2–day, the filter demonstrated Biological Oxygen Demand (BOD) and Chemical Oxygen Demand (COD) removal efficiencies of more than 90.0%. At 2.53 m3/m2–day, the influent with Treatment 1 gave a COD removal efficiency of 40.3%, but increased to 83.1% when the influent with Treatment 2 was used. This was ascribed to the removal of non–diffusible organics during Treatment 2. The removal efficiencies decreased with an increase in hydraulic loading due to limitations in the hydrolysis of non–diffusibles into soluble substrates. With recirculation (α=1), higher BOD and COD removals were achieved below 7.0 m3/m2–day, attributed to lower organic loading and the recycling of active enzyme and biomass to the system. The influent with Treatment 2 demonstrated higher sludge production due to higher conversion of soluble substrates into insoluble biomass. Hydrolysis of non–diffusible organics mainly took place at upper reaches of the filter column while lower reaches were involved in oxidizing the organic subtrates. Key words: POME, trickling filter, diffusible organic, coagulation, recirculation


2020 ◽  
Vol 81 (2) ◽  
pp. 345-357 ◽  
Author(s):  
Gamze Varank ◽  
Senem Yazici Guvenc ◽  
Ahmet Demir ◽  
Nihal Kavan ◽  
Nurten Donmez ◽  
...  

Abstract In this study, the treatment of paper industry wastewaters by the electrocoagulation (EC) process with a strong oxidant, persulfate addition, was investigated. Persulfate was activated by dissolution of Fe and Al from electrodes during the process. Central composite design method, being one of the response surface methods, was applied for the optimization of process parameters and the development of a mathematical model for chemical oxygen demand (COD) removal from paper industry wastewaters. The effects of S2O8−2/COD ratio, current, pH, and reaction time, being the variables of process, were assessed on the efficiency of contaminant removal. For COD removal in EC processes in which Fe and Al electrodes were used, the model's correlation coefficients (R2) were determined as 90.14% and 87.46%, respectively. As the result of experimental study actualized under optimum conditions determined by the model in order to obtain maximum contaminant removal, COD removal efficiencies were determined as 63.5% and 72.8% respectively for the Fe electrode (S2O8−2/COD ratio: 1.25, current: 4.14 A, pH: 6, and reaction time: 5 minutes), and the Al electrode (S2O8−2/COD ratio: 0.5, current: 4.25 A, pH: 7.25, and reaction time: 25 minutes). Electro-activated persulfate process is an appropriate treatment alternative for COD removal from paper industry wastewaters.


2020 ◽  
Vol 7 (2) ◽  
pp. 79-88
Author(s):  
Mina Ghahrchi ◽  
Edris Bazrafshan ◽  
Behruz Adamiyat Badan ◽  
Yousef Dadban Shahamat ◽  
Fariba Gohari

Background: The discharge of untreated wastewater containing toxic and resistant compounds into the environment is a serious threat for ecosystems. Therefore, this study was conducted to evaluate the treatment of poison production factory wastewater using heterogeneous catalytic ozonation process (COP). Methods: Magnetic carbon nanocomposite was used as a catalyst at concentrations of 1, 2, and 4 g/L. Its effect on improving the treatment process was evaluated at reaction time of 30, 60, 90, and 120 minutes. At the end of each experiment, parameters including total organic carbon (TOC), chemical oxygen demand (COD), biological oxygen demand (BOD5 ), pH, electrical conductivity (EC), and turbidity were measured. Results: It was revealed that in single ozonation process (SOP), the maximum removal efficiencies of TOC, COD, and BOD5 were achieved at reaction time of 120 minutes as 56%, 40%, and 11.7%, respectively. By adding the catalyst to the wastewater, the treatment process was improved, so that the maximum removal efficiencies of COD (91%), TOC (73%), and BOD5 (74%) were obtained at catalyst concentration of 4 g/L. Under this condition, BOD5 /COD ratio increased from 0.22 to 0.64. Also, the results of analysis of ozone consumption per each mg of reduced COD showed that its amount sharply decreased from 2.1 mgO3 / mg COD removal in the SOP, to 0.34 mgO3 /mg COD removal in the COP. The results of kinetic reaction analysis also revealed that the rate constant increased from 0.007 to 0.02 min-1. Conclusion: According to the results, it can be concluded that the COP at a catalyst concentration of 4 g/L, by decomposing resistant compounds and increasing the biodegradability, can be used as a suitable pretreatment method for biological processes.


2008 ◽  
Vol 57 (4) ◽  
pp. 499-503 ◽  
Author(s):  
R. M. McKeown ◽  
G. Collins ◽  
F. A. Chinalia ◽  
T. Mahony ◽  
V. O'Flaherty

The effect of low operating temperature and pollutant concentration on the performance of five anaerobic hybrid reactors was investigated. Stable and efficient long-term (&gt;400 days) treatment of a cold (6–13°C), volatile fatty acid (VFA)-based, wastewater was achieved at applied organic loading rates (OLRs) of 5 kg chemical oxygen demand (COD) m−3 d−1 with COD removal efficiencies c. 84% at 6°C (sludge loading rate (SLR) 1.04–1.46 kg COD kg [VSS]−1 d−1). VFA-based wastewaters, containing up to 14 g pentachlorophenol (PCP) m−3 d−1 or 155 g toluene m−3 d−1 were successfully treated at applied OLRs of 5–7 kg COD m−3 d−1. Despite transient declines in reactor performance in response to increasing toxicant loading rates, stable operation (COD removal efficiencies &gt; 90%) and satisfactory toxicant removal efficiencies (&gt;88%) were demonstrated by the systems.


2010 ◽  
Vol 13 (3) ◽  
pp. 92-102
Author(s):  
Trung Duc Le

The industrial production of ethanol by fermentation using molasses as main material that generates large quantity of wastewater. This wastewater contains high levels of colour and chemical oxygen demand (COD), that may causes serious environmental pollution. Most available treatment processes in Vietnam rely on biological methods, which often fail to treat waste water up to discharge standard. As always, it was reported that quality of treated wastewater could not meet Vietnameses discharge standard. So, it is necessary to improve the treatment efficiency of whole technological process and therefore, supplemental physico-chemical treatment step before biodegradation stage should be the appropriate choice. This study was carried out to assess the effect of coagulation process on decolourization and COD removal in molasses-based ethanol production wastewater using inorganic coaglutant under laboratory conditions. The experimental results showed that the reductions of COD and colour with the utilization of Al2(SO4)3 at pH 9.5 were 83% and 70%, respectively. Mixture FeSO4 – Al2(SO4)3 at pH 8.5 reduced 82% of colour and 70% of COD. With the addition of Polyacrylamide (PAM), the reduction efficiencies of colour, COD and turbidity by FeSO4 – Al2(SO4)3 were 87%, 73.1% and 94.1% correspondingly. It was indicated that PAM significantly reduced the turbidity of wastewater, however it virtually did not increase the efficiencies of colour and COD reduction. Furthermore, the coagulation processes using PAM usually produces a mount of sludge which is hard to be deposited.


2018 ◽  
Vol 2017 (3) ◽  
pp. 661-666
Author(s):  
Xu Zeng ◽  
Jun Liu ◽  
Jianfu Zhao

Abstract Catalytic wet oxidation of high concentration pharmaceutical wastewater with Fe3+ as catalyst was carried out in a batch reactor. Results showed that the degradation of pharmaceutical wastewater was enhanced significantly by Fe3+. The effects of reaction parameters, such as the catalyst dose, reaction temperature, time, and initial oxygen pressure, were discussed. The chemical oxygen demand (COD) removal increased with the increases of catalyst dose, temperature, time and oxygen supply. With the initial COD 34,000–35,000 mg/L, approximately 70% COD removal can be achieved under the conditions of catalyst 1.0 g and oxygen pressure 1.0 MPa at 250 °C after 60 min. The results of kinetic studies showed that two reaction steps existed in this oxidation process, which followed an apparent first-order rate law. This process provides an effective approach for the pretreatment of high concentration pharmaceutical wastewater.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Ali Jalilzadeh ◽  
Ramin Nabizadeh ◽  
Alireza Mesdaghinia ◽  
Aliakbar Azimi ◽  
Simin Nasseri ◽  
...  

A systematic model for chemical oxygen demand (COD) removal using the ANAMMOX (Anaerobic AMMonium OXidation) process was provided based on an experimental design. At first, the experimental data was collected from a combined biological aerobic/anaerobic reactor. For modelling and optimization of COD removal, the main parameters were considered, such as COD loading, ammonium, pH, and temperature. From the models, the optimum conditions were determined as COD 97.5 mg/L, ammonium concentration equal to 28.75 mg-N/L, pH 7.72, and temperature 31.3°C. Finally, the analysis of the optimum conditions, performed by the response surface method, predicted COD removal efficiency of 81.07% at the optimum condition.


Author(s):  
Vijay A. Juwar ◽  
Ajit P. Rathod

Abstract The present study deals with the treatment of complex waste (WW) treated for removal of chemical oxygen demand (COD) of the food industry by a sono-Fenton process using a batch reactor. The response surface methodology (RSM) was employed to investigate the five independent variables, such as reaction time, the molar ratio of H2O2/Fe2+, volume ratio of H2O2/WW, pH of waste, and ultrasonic density on COD removal. The experimental data was optimized. The optimization yields the conditions: Reaction time of 24 min, HP:Fe molar ratio of 2.8, HP:WW volume ratio of 1.9 ml/L, pH of 3.6 and an ultrasonic density of 1.8 W/L. The predicted value of COD was 91% and the experimental result was 90%. The composite desirability value (D) of the predicted percent of COD removal at the optimized level of variables was close to one (D = 0.991).


2003 ◽  
Vol 47 (11) ◽  
pp. 189-194 ◽  
Author(s):  
Q.J. Yu ◽  
H. Xu ◽  
D. Yao ◽  
P. Williams

Biofilm (or attached growth) reactors can be effectively used to treat organic wastewater from various industries such as food processing industry. They have a number of advantages including high organic loading rates (OLRs) and improved operational stability. A flexible fibre biofim reactor (FFBR) has been developed for efficient and cost effective treatment of food processing wastewater. In the process, simple flexible fibre packing with a very high specific surface area is used as support for microorganisms. The COD removal efficiencies for a range of OLRs have been studied. The FFBR can support an increasingly high OLR, but with a corresponding decrease in the COD removal efficiency. Therefore, a two-stage FFBR was developed to increase the treatment efficiency for systems with high OLRs. Experimental results indicated that a high overall COD removal efficiency could be achieved. At an influent COD of about 2700 mg/L and an OLR of 7.7 kgCOD/m3d, COD removal efficiencies of 76% and 82% were achieved in the first and the second stage of the reactor, respectively. The overall COD removal efficiency was 96%. Therefore, even for wastewater samples with high organic strength, high quality treated effluents could be readily achieved by the use of multiple stage FFBRs.


1997 ◽  
Vol 36 (12) ◽  
pp. 215-222 ◽  
Author(s):  
Shyh-Fang Kang ◽  
Huey-Min Chang

This study was designed to use both artificial and real textile secondary effluents to evaluate (1) the COD and color removal efficiencies for ferrous coagulation and Fenton's coagulation, and (2) the feasibility of using hydrogen peroxide to improve ferrous coagulation to meet more stringent effluent standards. The results indicate that the optimum pHs for both ferrous coagulation and Fenton's preoxidation processes range between 8.0–10 and 3.0–5.0, respectively. The rate for color removal is faster than that for COD removal in the Fenton's preoxidation process. The removals of COD and color are mainly accomplished during Fenton's preoxidation step. The ratio of COD removal for Fenton's coagulation versus ferrous coagulation, given the same ferrous dosage, ranges from 1.4 to 2.3, and it ranges from 1.1 to 1.9 for color removal, using two effluent samples. Therefore, using hydrogen peroxide can enhance the ferrous coagulation, and this ensures more stringent effluent standards of COD and color are met.


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