scholarly journals Increasing the wear resistance of the pump-controlled hydraulic drive units

Author(s):  
Diana Hlushkova ◽  
G.A. Avrunin ◽  
Y. V. Ryzhkov ◽  
O.I. Voronkov ◽  
A.I. Stepanuk ◽  
...  

Due to the lack of 63.5 mm balloons in Ukraine in the first layout of Hop-900 hydraulic transmission sample, the balls of the PBG company (Precision Ball and Gauge Co., England) were used. However, the trials of hydraulic transmission showed increased wear and cracks on the surface of the balls. Goal. The purpose of the work is to increase the wear resistance of the units of a pump-controlled hydraulic drive. Methodology. The coating on the TICRN ball was carried out at the Bu-Lat-3T installation. The coating modes were chosen using a methodology for mathematical planning of an experiment by evaluating microhardness of molded coating and the material use factor. Metallographic studies of the structure of the materials studied and sprayed coatings were performed on the digestive and non-digestive grinds on the MIM-8M microscope. The phase composition of the spray coatings was determined on a Don-1.5 diffractometer in monochromatic CUKα radiation. Results. Following the wear resistance of all investigated materials showed the largest wear resistance of the balls with ion-plasma coating on the surface. Originality. The tests of the samples of radial ball-piston hydraulic transmission of GOP-900 type allowed to conclude that their reliability and further improvement is largely due to the reliability of the piston ball, to which there are high requirements for wear resistance, minimum volume of force and temperature deformation. Practical value. Taking into account the negative experience of using imported steel balls from chrome steel, positive experience of using balloons from Steel SH-15CG, mastered by the production of OJSC HARP, and at the same time, the need to increase the heat resistance and wear resistance of balls should be considered as promising research when using beads from powder, rapid steels of type P6M5F3-MP, ceramic balls having high strength properties.

Author(s):  
D.J. Sordelet ◽  
P. Huang ◽  
M.F. Besser ◽  
E. Lepecheva

Abstract A brief feasibility study was performed to produce thermal spray coatings using gas atomized powders of Cu47Ti34-xZr11Ni8Six, where x=0 and 1. These alloys have previously been shown to be capable of forming metallic glasses having thick (1-2 cm) cross sections because they can be cooled from the melt at relatively low cooling rates (e.g., 100-102Ks-1). The properties of these metallic glasses include high strength, high elasticity and high fracture toughness. Amorphous plasma arc sprayed coatings were produced which were close in composition to the starting powders, and exhibited comparable glass transition and crystallization behavior. The amorphous structure of the as-sprayed coatings was used as a source for forming a range of partially devitrified and fully crystallized structures. The average hardness of the coatings increased from around 6 GPa to near 10 GPa as the degree of crystallization increased.


2019 ◽  
Vol 130 ◽  
pp. 01023
Author(s):  
Pritamara Wahyuningtyas ◽  
Anne Zulfia Syahrial ◽  
Wahyuaji Narottama Putra ◽  
Budi Wahyu Utomo

A study of ADC12 (Al-Si aluminium alloy) composite is conducted to obtain a more sustainable material with enhanced properties for automotive industry purpose, such as train's brake shoe and bearing application. For those kind of utilization, material with durability, good elastic modulus, thermal stability, wear resistance, and high strength properties is needed due to its exposure to high temperature and heavy continuous application. ADC 12 acts as the matrix, reinforced with 3 vf% micro-SiC with 5 wt% Mg wetting agent was fabricated by the stir casting method. The addition of 0.18 wt% Sr and 0.15 wt% TiB were expected to finer the grain morphology of the silicone eutectic phase and to acts as the grain refiner, respectively. Furthermore, T6 heat treatment was applied with aging temperature 150 °C, 170 °C, 190 °C, 210 °C, and 230 °C, following the prior 1 h 490 °C solution treatment. The results obtained in this work showed enhancement in tensile strength with the value of 213 MPa, hardness value 75 HRB, and wear resistance. These values increase up to 115 MPa for the UTS and 38 HRB for the hardness value, as the impact of the refined grains from both modifiers and heat treatment.


Alloy Digest ◽  
2000 ◽  
Vol 49 (8) ◽  

Abstract Nicomet 1 is a copper-nickel-tin alloy that has high strength because of spinodal decomposition in heat treatment. The alloy could replace aluminum and manganese bronzes. A typical application utilizes both the good antifriction and high strength properties. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on wear resistance as well as heat treating. Filing Code: CU-652. Producer or source: Anchor Bronze & Metals, Inc.


1969 ◽  
Vol 91 (3) ◽  
pp. 549-552 ◽  
Author(s):  
Alfred O. Schmidt

Development and evaluation of improved cutting tool materials which combine the high-strength properties of alloy tool steels with the higher hardness and increased wear resistance of metallic carbides by infusion of the latter into selected areas of an HSS tool tip are reported.


Alloy Digest ◽  
2004 ◽  
Vol 53 (7) ◽  

Abstract Originally developed as a high-strength alloy for the aircraft industry, this alloy was further developed and optimized to satisfy the most demanding applications of the mold construction industry. The resulting mold construction alloy, Hokotol, exhibits very high strength and wear resistance, as well as excellent uniformity of strength properties. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on high temperature performance. Filing Code: AL-391. Producer or source: Corus Aluminum Rolled Products USA.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (11) ◽  
pp. 653-664
Author(s):  
IGNACIO DE SAN PIO ◽  
KLAS G. JOHANSSON ◽  
PAUL KROCHAK

Different strategies aimed at reducing the negative impact of fillers on paper strength have been the objective of many studies during the past few decades. Some new strategies have even been patented or commercialized, yet a complete study on the behavior of the filler flocs and their effect on retention, drainage, and formation has not been found in literature. This type of research on fillers is often limited by difficulties in simulating high levels of shear at laboratory scale similar to those at mill scale. To address this challenge, a combination of techniques was used to compare preflocculation (i.e., filler is flocculated before addition to the pulp) with coflocculation strategies (i.e., filler is mixed with a binder and flocculated before addition to the pulp). The effect on filler and fiber flocs size was studied in a pilot flow loop using focal beam reflectance measurement (FBRM) and image analysis. Flocs obtained with cationic polyacrylamide (CPAM) and bentonite were shown to have similar shear resistance with both strategies, whereas cationic starch (CS) was clearly more advantageous when coflocculation strategy was used. The effect of flocculation strategy on drainage rate, STFI formation, ash retention, and standard strength properties was measured. Coflocculation of filler with CPAM plus bentonite or CS showed promising results and produced sheets with high strength but had a negative impact on wire dewatering, opening a door for further optimization.


Alloy Digest ◽  
1998 ◽  
Vol 47 (4) ◽  

Abstract Deltalloy 4032 has good machinability and drilling characteristics when using single-point or multispindle screw machines and an excellent surface finish using polycrystalline or carbide tooling. The alloy demonstrates superior wear resistance and may eliminate the need for hard coat anodizing. Deltalloy 4032 is characterized by high strength and a low coefficient of thermal expansion. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on corrosion and wear resistance as well as machining and surface treatment. Filing Code: AL-347. Producer or source: ALCOA Wire, Rod & Bar Division.


Alloy Digest ◽  
2014 ◽  
Vol 63 (3) ◽  

Abstract Swebor 400 (hardness 400 HBW) is a high-strength steel with good wear resistant qualities. This alloy is used to endure conditions of extra-heavy wear and when great strength and good weldability is required. This datasheet provides information on composition, hardness, tensile properties, and bend strength as well as fracture toughness. It also includes information on wear resistance as well as forming, machining, and joining. Filing Code: CS-181. Producer or source: Swebor Stål Svenska AB.


Alloy Digest ◽  
2003 ◽  
Vol 52 (10) ◽  

Abstract Kaiser Aluminum alloy 4026 has high strength and good wear resistance, as well as galling resistance. It was developed for sliding friction resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on heat treating. Filing Code: AL-385. Producer or source: Tennalum, A Division of Kaiser Aluminum.


Alloy Digest ◽  
2012 ◽  
Vol 61 (2) ◽  

Abstract RUUKKI RAEX 300 (typical yield strength 900 MPa) is part of the Raex family of high-strength and wear-resistant steels with favorable hardness and impact toughness to extend life and decrease wear in structural components. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fracture toughness. It also includes information on wear resistance as well as forming, machining, and joining. Filing Code: SA-643. Producer or source: Rautaruukki Corporation.


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