A novel predictive method for filler coflocculation with cellulose microfibrils

TAPPI Journal ◽  
2019 ◽  
Vol 18 (11) ◽  
pp. 653-664
Author(s):  
IGNACIO DE SAN PIO ◽  
KLAS G. JOHANSSON ◽  
PAUL KROCHAK
Keyword(s):  
Negative Impact ◽  
High Strength ◽  
Strength Properties ◽  
Cellulose Microfibrils ◽  
Paper Strength ◽  
Flow Loop ◽  
Cationic Starch ◽  
Reflectance Measurement ◽  
Drainage Rate ◽  
Complete Study

Different strategies aimed at reducing the negative impact of fillers on paper strength have been the objective of many studies during the past few decades. Some new strategies have even been patented or commercialized, yet a complete study on the behavior of the filler flocs and their effect on retention, drainage, and formation has not been found in literature. This type of research on fillers is often limited by difficulties in simulating high levels of shear at laboratory scale similar to those at mill scale. To address this challenge, a combination of techniques was used to compare preflocculation (i.e., filler is flocculated before addition to the pulp) with coflocculation strategies (i.e., filler is mixed with a binder and flocculated before addition to the pulp). The effect on filler and fiber flocs size was studied in a pilot flow loop using focal beam reflectance measurement (FBRM) and image analysis. Flocs obtained with cationic polyacrylamide (CPAM) and bentonite were shown to have similar shear resistance with both strategies, whereas cationic starch (CS) was clearly more advantageous when coflocculation strategy was used. The effect of flocculation strategy on drainage rate, STFI formation, ash retention, and standard strength properties was measured. Coflocculation of filler with CPAM plus bentonite or CS showed promising results and produced sheets with high strength but had a negative impact on wire dewatering, opening a door for further optimization.

scholarly journals Use of Oxalic-Acid-Modified Stellerite for Improving the Filter Capability of PM2.5 of Paper Composed of Bamboo Residues

2016 ◽  
Vol 2016 ◽  
pp. 1-7
Author(s):  
Hua Chen ◽  
Jian Lou ◽  
Fei Yang ◽  
Jia-nan Zhou ◽  
Yan Zhang ◽  
...  
Keyword(s):  
Oxalic Acid ◽  
Pore Formation ◽  
Strength Properties ◽  
Filtration Efficiency ◽  
Kraft Pulping ◽  
Paper Strength ◽  
Cationic Starch ◽  
Promising Technique ◽  
Cooking Temperature ◽  
Experimental Parameters

In this study, pulping conditions for kraft pulping of bamboo residues were investigated, predominantly focusing on cooking temperature and time during pulping. Oxalic acid and cationic starch were used for the modification of natural stellerite, and the use of modified stellerite for preparing filter paper for PM2.5 filtration was investigated. The optimal pulping technology of bamboo residues was established based on the following experimental parameters: liquor ratio of 1 : 5.5, cooking temperature of 160°C, and a holding time of 2 h. Modification by oxalic acid resulted in the promotion of pore formation at the stellerite surfaces and induced the microscopic changes. Nevertheless, paper strength remained practically unchanged after the addition of fillers, indicating that the cationic starch preblend method is a promising technique for papermaking because it enhances the strength properties of paper. With the variation in the addition of modified stellerite from 3 to 15%, while simultaneously maintaining the basis weight constant at 60 gm−2, the filtration efficiency of paper sheets first increased and then decreased later; thus the optimum stellerite content was found to be 9%. Filtration efficiency was suggested to be affected by gas flowing velocity.

scholarly journals New Diatomite Filler for Improvement of Paper Strength Properties

2020 ◽  
Vol 71 (5) ◽  
pp. 479-490 ◽  
Author(s):  
Wei Shang ◽  
Haoran Han ◽  
Hunan Liang
Keyword(s):  
Particle Size ◽  
Strength Properties ◽  
Filler Loading ◽  
Sodium Hexametaphosphate ◽  
Paper Strength ◽  
Pulp Fibers ◽  
Cationic Starch ◽  
Coating Method ◽  
Filler Retention ◽  
Modified Diatomite

In this work, diatomite particles were modified to improve the bondability of diatomite particles with pulp fibers and filler retention via a complex of cationic starch-sodium hexametaphosphate coating method. The particle size, FTIR spectroscopy characteristic and morphology of the resulting modified diatomite were studied to confirm the successful modification. The SEM results illustrated that the surface of modified diatomite particles was covered by the complex coatings. The coating efficiency of the complex of cationic starch-sodium hexametaphosphate on diatomite surface was up to 98%. Compared with the handsheet filled unmodified diatomite, the handsheet filled with modified diatomite had higher strength properties and lower bulk. When cationic starch dosage was 7%, and filler dosage was 25% , the resulting tensile strength of filled modified diatomite handsheet was 22.1% higher than the handsheet filled unmodified diatomite. Furthermore, with the filler loading of 30%, compared with that of unmodified diatomite, filler retention of modified diatomite was increased by 20.4%. The larger particle size and higher zeta potential of modified diatomite were benefitial to increase retention of modified diatomite filler.

Filler modified by a sequential encapsulation and preflocculation method and its effect on paper properties

2020 ◽  
Vol 35 (1) ◽  
pp. 89-95
Author(s):  
Nannan Chen ◽  
Lijun Wang ◽  
Junchao Wen ◽  
Xianping Yao ◽  
Wenyan Zhao
Keyword(s):  
Filler Content ◽  
Strength Properties ◽  
Paper Strength ◽  
Cationic Starch ◽  
Paper Properties ◽  
Polyelectrolyte Complexes ◽  
New Methods ◽  
Charge Potential ◽  
Filler Retention ◽  
Anionic Polyacrylamide

AbstractIncreasing the filler content of sheet tends to decrease filler retention and paper strength properties. To overcome this problem and make better use of fillers, development of new methods on filler modification has never been stopped. In this study, filler modification was carried out by sequentially adding an anionic polyacrylamide, a cationic starch and a cationic polyacrylamide. It is believed that in this process, multiple polyelectrolyte complexes are formed which can not only encapsulate filler particles but also preflocculate the particles. The results showed that, compared to the single preflocculation treatment, the sequential encapsulation and preflocculation (SEP) treatment brought significantly larger particle size and higher surface charge potential of the filler, thus higher filler retention was achieved. When the modified fillers were used for papermaking and paper ash contents were controlled at the same level, the SEP modification was better in improving the tensile index, internal bond strength and tearing index of paper than the single preflocculation method, in addition, it maintained better paper formation, caused insignificant change on opacity of paper. It is believed that this newly developed SEP method is worthy of being applied to industrial scales in making various grades of filled paper.

Increased dryness after pressing and wet web strength by utilizing foam application technology

TAPPI Journal ◽  
2016 ◽  
Vol 15 (11) ◽  
pp. 731-738 ◽  
Author(s):  
KARITA KINNUNEN-RAUDASKOSKI ◽  
KRISTIAN SALMINEN ◽  
JANI LEHMONEN ◽  
TUOMO HJELT
Keyword(s):  
Tensile Strength ◽  
Guar Gum ◽  
Paper Industry ◽  
Reference Sample ◽  
Strength Properties ◽  
Cellulose Microfibrils ◽  
Application Technology ◽  
Ethylene Vinyl Alcohol ◽  
Wet Pressing ◽  
Web Strength

Production cost savings by lowering basis weight has been a trend in papermaking. The strategy has been to decrease the amount of softwood kraft pulp and increase use of fillers and recycled fibers. These changes have a tendency to lower strength properties of both the wet and dry web. To compensate for the strength loss in the paper, a greater quantity of strength additives is often required, either dosed at the wet end or applied to the wet web by spray. In this pilot-scale study, it was shown how strength additives can be effectively applied with foam-based application technology. The technology can simultaneously increase dryness after wet pressing and enhance dry and wet web strength properties. Foam application of polyvinyl alcohol (PVA), ethylene vinyl alcohol (EVOH), carboxymethyl cellulose (CMC), guar gum, starch, and cellulose microfibrils (CMF) increased web dryness after wet pressing up to 5.2%-units compared to the reference sample. The enhanced dewatering with starch, guar gum, and CMF was detected with a bulk increase. Additionally, a significant increase in z-directional tensile strength of dry web and and in-plane tensile strength properties of wet web was obtained. Based on the results, foam application technology can be a very useful technology for several applications in the paper industry.

Causes of gear pump fails and methods for their elimination

2020 ◽  
pp. 98-107
Author(s):  
Vitaliy A. Zuyevskiy ◽  
Daniil O. Klimyuk ◽  
Ivan A. Shemberev
Keyword(s):  
Adhesion Strength ◽  
Production Systems ◽  
Low Cost ◽  
High Strength ◽  
Strength Properties ◽  
Research Purpose ◽  
Working Fluid ◽  
Gear Pump ◽  
Repair Service ◽  
Recovery Method

Gear pumps are an important element of many production systems and their replacement in case of failure can be quite expensive, so it is important to have a modern and well-tuned technology for their recovery. There are many methods for restoring the pump's performance, depending on the reason that led to its failure. (Research purpose) The research purpose is in determining what causes most often lead to loss of pump performance, and developing a recovery method that provides the greatest post-repair service life of the pump and low cost of repair. (Materials and methods) Authors took into account that the applied coatings must have sufficient adhesion strength and resistance to mechanical, thermal and corrosion loads during operation. It was found that most often significant leaks of the working fluid, leading to failure, occur due to an increase in the gap between the inner surface of the housing and the gears due to active wear of the housing wells. Authors determined that the method of electric spark treatment of worn-out housing wells is best suited to perform the task (a large post-repair resource and low costs). (Results and discussion) It was found by laboratory studies of the adhesion strength of electric spark coatings with various electrodes that the best transfer of the material to the substrate is provided by bronze electrodes BrMKts3-1. It was noted that the coatings applied using the BrMKts3-1 electrode have high strength properties. (Conclusions) Research conducted in the center for collective use "Nano-Center" VIM confirmed the possibility of effective recovery of the gear pump by electric spark treatment.

scholarly journals Overview of HSS Steel Grades Development and Study of Reheating Condition Effects on Austenite Grain Size Changes

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1988
Author(s):  
Tibor Kvackaj ◽  
Jana Bidulská ◽  
Róbert Bidulský
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
High Strength Steel ◽  
Single Phase ◽  
Hsla Steel ◽  
High Strength ◽  
Strength Properties ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Steel Grades

This review paper concerns the development of the chemical compositions and controlled processes of rolling and cooling steels to increase their mechanical properties and reduce weight and production costs. The paper analyzes the basic differences among high-strength steel (HSS), advanced high-strength steel (AHSS) and ultra-high-strength steel (UHSS) depending on differences in their final microstructural components, chemical composition, alloying elements and strengthening contributions to determine strength and mechanical properties. HSS is characterized by a final single-phase structure with reduced perlite content, while AHSS has a final structure of two-phase to multiphase. UHSS is characterized by a single-phase or multiphase structure. The yield strength of the steels have the following value intervals: HSS, 180–550 MPa; AHSS, 260–900 MPa; UHSS, 600–960 MPa. In addition to strength properties, the ductility of these steel grades is also an important parameter. AHSS steel has the best ductility, followed by HSS and UHSS. Within the HSS steel group, high-strength low-alloy (HSLA) steel represents a special subgroup characterized by the use of microalloying elements for special strength and plastic properties. An important parameter determining the strength properties of these steels is the grain-size diameter of the final structure, which depends on the processing conditions of the previous austenitic structure. The influence of reheating temperatures (TReh) and the holding time at the reheating temperature (tReh) of C–Mn–Nb–V HSLA steel was investigated in detail. Mathematical equations describing changes in the diameter of austenite grain size (dγ), depending on reheating temperature and holding time, were derived by the authors. The coordinates of the point where normal grain growth turned abnormal was determined. These coordinates for testing steel are the reheating conditions TReh = 1060 °C, tReh = 1800 s at the diameter of austenite grain size dγ = 100 μm.

scholarly journals Soil microbiomes mediate degradation of vinyl ester-based polymer composites

2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Adam M. Breister ◽  
Muhammad A. Imam ◽  
Zhichao Zhou ◽  
Md Ariful Ahsan ◽  
Juan C. Noveron ◽  
...  
Keyword(s):  
Polymer Composites ◽  
Polymer Composite ◽  
Structural Integrity ◽  
Abiotic Factors ◽  
High Strength ◽  
Strength Properties ◽  
Naturally Occurring ◽  
Structural Applications ◽  
Acrylate Esters ◽  
Bacterial Groups

AbstractPolymer composites are attractive for structural applications in the built environment due to their lightweight and high strength properties but suffer from degradation due to environmental factors. While abiotic factors like temperature, moisture, and ultraviolet light are well studied, little is known about the impacts of naturally occurring microbial communities on their structural integrity. Here we apply complementary time-series multi-omics of biofilms growing on polymer composites and materials characterization to elucidate the processes driving their degradation. We measured a reduction in mechanical properties due to biologically driven molecular chain breakage of esters and reconstructed 121 microbial genomes to describe microbial diversity and pathways associated with polymer composite degradation. The polymer composite microbiome is dominated by four bacterial groups including the Candidate Phyla Radiation that possess pathways for breakdown of acrylate, esters, and bisphenol, abundant in composites. We provide a foundation for understanding interactions of next-generation structural materials with their natural environment that can predict their durability and drive future designs.

Correlation Between Microstructure and Mechanical Properties of Diffusion Brazed MAR-M 247

1993 ◽  
Author(s):  
W. Miglietti
Keyword(s):  
Filler Metal ◽  
Turbine Blades ◽  
High Strength ◽  
Strength Properties ◽  
Joint Microstructure ◽  
Investment Cast ◽  
Diffusion Brazing ◽  
Brazed Joints ◽  
Joining Process ◽  
Turbine Blading

Diffusion brazing is a joining process utilized in the manufacture and repair of turbine blades and vanes. MAR-M247 is an investment cast Ni-based superalloy used for turbine blading and has good strength properties at high temperatures. The objectives of this work was to develop a diffusion brazing procedure to achieve high strength joints. A commercially available diffusion brazing filler metal of composition Ni-15Cr-3,5B of 100 μm thickness was used. With the desire to eliminate brittle centre-line phases, the effects of the processing variables (only temperature and time) on the joint microstructure was studied. Once the metallurgy of the joint was understood, mechanical property assessments were undertaken i.e. tensile and creep rupture tests, and the latter being the severest test to evaluate joint strength. The results demonstrated that the diffusion brazed joints had nearly equivalent mechanical strength to that of the parent metal. This showed that the resultant diffusion brazing parameters enabled effective and reliable joining of MAR-M247.

Influence of Granulometric Composition and Type of Fillers and Additives on the Strength and Biostability of Cement Composites Based on Dry Building Mixtures

2021 ◽  
Vol 1043 ◽  
pp. 163-175
Author(s):  
Ekaterina Suraeva ◽  
Tatyana Elchishcheva ◽  
Dmitry Svetlov ◽  
Vasiliy Smirnov ◽  
Victor Afonin ◽  
...  
Keyword(s):  
Quartz Sand ◽  
Fungal Growth ◽  
High Strength ◽  
Strength Properties ◽  
System Structure ◽  
Fungal Resistance ◽  
System Stability ◽  
Environment Effects ◽  
Cement Binder ◽  
Insoluble Compounds

The structure of filled cementitious composite materials is formed as a result of hardening with the formation of a crystalline framework. The filler is involved in the building material crystal system structure formation. Chemically active fillers promote intensive release of hydration products that bind into insoluble compounds and increase the system stability. When developing the formulations for dry building mixtures, it is effective to use several fillers with different properties that complement each other, and biocidal additives increasing the materials resistance to environment effects formed by mold fungi. To create modified dry building mixtures based on cement binder, materials such as filler made of quartz sand of various fractions, fillers chrysotile and clinoptilolite and biocidal additives of the Teflex series were used. The composition with sand grains of 0.16–0.315 mm in size showed high strength properties in bending and compression. The introduction of chrysotile in an amount of 3% by weight of cement and quartz sand with a particle size of 0.16–0.315 mm increases the compressive and flexural strength by 7 and 13%, respectively, compared with the control composition. Clinoptilolite, introduced in an amount of 20% of the cement mass instead of one of the quartz sand fractions, increases the compressive strength of the composites up to 5%. The introduction of the Teflex series additives in the amount of at least 1% by weight of the binder ensures the composites’ fungal resistance. The additive “Teflex disinfectant” in an amount of at least 3% of the cement mass gives the composites fungicidal properties, the zone of no fungal growth on the nutrient solution near the infected samples is 4 mm.

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