scholarly journals Roughness Effect on Thermo-Elasto-Hydrodynamic Performance of a 170ᵒ -Arc Partial Journal Bearing

2021 ◽  
Vol 27 (1) ◽  
pp. 16-34
Author(s):  
Souad Jabbar Shamal ◽  
Luay Sadiq Al-Ansari ◽  
Ahmed Niameh Mehdy Alhusseny ◽  
Adel Gharib Nasser

In the current analysis, the effects of circumferential scratches along the inner surface of a 170ᵒ -arc partial journal bearing has been numerically investigated. Their impact on the thermo-elasto-hydrodynamic performance characteristics, including maximum pressure, temperature, deformation, and stress, has been examined thoroughly. The ANSYS Fluent CFD commercial code was employed to tackle the iterative solution of flow and heat transfer patterns in the fluid film domain. They are then applied to the ANSYS Static Structure solver to compute the deformation and stress resulted in the solid bearing zone. A wide range of operating conditions has been considered, including the eccentricity ratio ( ) and scratch depth ( ). In contrast, the bearing length-diameter ratio (L/D) and the rotation speed (N) have been fixed at 0.77 and 1500 rpm, respectively. The thermo-hydrodynamic pressure, temperature, stress, and deformation have all been computed. It was found that the scratch depth has a direct effect on the thermo-hydrodynamic performance of the partial bearings. Meanwhile, the deep central scratches are important, especially at scratch depth equal to 0.224 mm.

2021 ◽  
Vol 27 (1) ◽  
pp. 16-34
Author(s):  
Souad Jabbar Shamal ◽  
Luay Sadiq Al-Ansari ◽  
Ahmed Niameh Mehdy Alhusseny ◽  
Adel Gharib Nasser

In the current analysis, the effects of circumferential scratches along the inner surface of a 170ᵒ -arc partial journal bearing has been numerically investigated. Their impact on the thermo-elasto-hydrodynamic performance characteristics, including maximum pressure, temperature, deformation, and stress, has been examined thoroughly. The ANSYS Fluent CFD commercial code was employed to tackle the iterative solution of flow and heat transfer patterns in the fluid film domain. They are then applied to the ANSYS Static Structure solver to compute the deformation and stress resulted in the solid bearing zone. A wide range of operating conditions has been considered, including the eccentricity ratio ( ) and scratch depth ( ). In contrast, the bearing length-diameter ratio (L/D) and the rotation speed (N) have been fixed at 0.77 and 1500 rpm, respectively. The thermo-hydrodynamic pressure, temperature, stress, and deformation have all been computed. It was found that the scratch depth has a direct effect on the thermo-hydrodynamic performance of the partial bearings. Meanwhile, the deep central scratches are important, especially at scratch depth equal to 0.224 mm.


2001 ◽  
Vol 124 (2) ◽  
pp. 313-319 ◽  
Author(s):  
J. Bouyer ◽  
M. Fillon

The present study deals with the experimental determination of the performance of a 100 mm diameter plain journal bearing submitted to a misalignment torque. Hydrodynamic pressure and temperature fields in the mid-plane of the bearing, temperatures in two axial directions, oil flow rate, and minimum film thickness, were all measured for various operating conditions and misalignment torques. Tests were carried out for rotational speeds ranging from 1500 to 4000 rpm with a maximum static load of 9000 N and a misalignment torque varying from 0 to 70 N.m. The bearing performances were greatly affected by the misalignment. The maximum pressure in the mid-plane decreased by 20 percent for the largest misalignment torque while the minimum film thickness was reduced by 80 percent. The misalignment caused more significant changes in bearing performance when the rotational speed or load was low. The hydrodynamic effects were then relatively small and the bearing offered less resistance to the misalignment.


2004 ◽  
Vol 126 (4) ◽  
pp. 819-822 ◽  
Author(s):  
J. Bouyer ◽  
M. Fillon

The present work analyzes the influence of global and local thermal effects and also mechanical and thermal deformations on bearing performance. Local thermal effects are important in the case of a highly loaded bearing because these effects are concentrated within a small zone of the bearing. The thermoelastohydrodynamic study, including deformations due to pressure, leads to a significant decrease in maximum pressure and a slight decrease in maximum temperature. For accurate performance predictions of bearings operating under severe conditions, numerical simulations have to take into account local thermal effects and both mechanical and thermal deformations.


2017 ◽  
Vol 140 (4) ◽  
Author(s):  
Cheng Liu ◽  
Wei Wei ◽  
Qingdong Yan ◽  
Brian K. Weaver ◽  
Houston G. Wood

Cavitation in torque converters may cause degradation in hydrodynamic performance, severe noise, or even blade damage. Researches have highlighted that the stator is most susceptible to the occurrence of cavitation due to the combination of high flow velocities and high incidence angles. The objective of this study is to therefore investigate the effects of cavitation on hydrodynamic performance as well as the influence of stator blade geometry on cavitation. A steady-state homogeneous computational fluid dynamics (CFD) model was developed and validated against test data. It was found that cavitation brought severe capacity constant degradation under low-speed ratio (SR) operating conditions and vanished in high-speed ratio operating conditions. A design of experiments (DOE) study was performed to investigate the influence of stator design variables on cavitation over various operating conditions, and it was found that stator blade geometry had a significant effect on cavitation behavior. The results show that stator blade count and leaning angle are important variables in terms of capacity constant loss, torque ratio (TR) variance, and duration of cavitation. Large leaning angles are recommended due to their ability to increase the cavitation number in torque converters over a wide range of SRs, leading to less stall capacity loss as well as a shorter duration of cavitation. A reduced stator blade count is also suggested due to a reduced TR loss and capacity loss at stall.


1967 ◽  
Vol 89 (4) ◽  
pp. 409-415 ◽  
Author(s):  
J. O’Donoghue ◽  
D. K. Brighton ◽  
C. J. K. Hooke

This paper presents a solution to the problem of hydrodynamic lubrication of journal bearings taking into account the elastic distortions of the shaft and the bearing. The exact solution for determining the elastic deformation for a given pressure distribution around a bearing is given, together with the reiterative procedure adopted to find the pressure distribution which satisfies both the hydrodynamic and elastic requirements of the system. Results are given which have been derived for a material with a Poisson’s ratio of 0.28, but other values such as 0.33 do not incur substantial errors. The results can be applied to a wide range of operating conditions using the nondimensional group of terms suggested in the paper. The bearing is assumed to be infinite in length, and infinite in thickness. The latter assumption is shown to be valid for a particular case where the outside diameter of the bearing shell is 3.5 times the shaft diameter. A further assumption in the calculation is a condition of constant viscosity of the lubricant existing around the bearing.


2021 ◽  
Author(s):  
Argang Kazemzadeh

The coaxial mixers composed of a high-speed central impeller and a low-speed anchor have been recommended by the previous researchers for the mixing of highly viscous and non-Newtonian fluids. However, no study has been reported in the literature regarding the use of the coaxial mixing systems composed of two central impellers and an anchor in the agitation of complex fluids. Thus, the main objective of this study was to investigate the performance of coaxial mixers composed of two central impellers and an anchor in the agitation of the xanthan gum solution, which is a yield-pseudoplastic fluid, through electrical resistance tomography (ERT), the computational fluid dynamics (CFD), and design of experiments (DOE) combined with the response surface methodology (RSM). In the first stage of this study, the hydrodynamic performance of coaxial mixers, the single and double Scaba impellers in combination with an anchor impeller, was investigated in the mixing of yield-pseudoplastic fluids. Considering the mixing efficiency criteria, it was found that the double Scaba-anchor coaxial system was more efficient than the single Scaba-anchor coaxial mixer in the mixing of yield pseudoplastic fluids with regard to the mixing time and power drawn. In the second stage of this research project, the performances of three different coaxial mixers, namely, double Scaba-anchor coaxial (DSAC), double Rushton turbine-anchor coaxial (DRAC), and double pitched blade turbine-anchor coaxial (DPAC) mixers were assessed. It was found that the double Scaba-anchor coaxial (DSAC) mixer was more efficient system compared to the others at the same operating conditions. To evaluate the influence of the impeller spacing on the hydrodynamics of the double Scaba-anchor coaxial mixer, the lower impeller clearance and the spacing between two central impellers were changed within a wide range. The results demonstrated that a coaxial mixer with the impeller spacing of almost equal to the central impeller diameter was the most efficient configuration compared to the other cases. When the impeller spacing was varied, the merging flow and parallel flow patterns were observed. Finally, the hydrodynamic performances of different configurations of coaxial mixers composed of a wall scraping anchor impeller in combination with two different or identical central high-speed impellers were analyzed. The coaxial mixers utilized in this stage were the Scaba–Scaba-anchor (SSAC), Scaba-Rushton-anchor (SRAC), Rushton-Scaba-anchor (RSAC), Scaba-pitched blade-anchor (SPBAC), and pitched blade-Scaba-anchor (PBSAC). A new correlation was introduced for these complex configurations of the coaxial mixers by incorporating the Metzner-Otto constants (Ks) of the different types of the central impellers into the Reynolds number. The analysis of the collected data revealed that the Scaba-pitched blade-anchor coaxial (SPBAC) mixer was the most efficient mixing system in the mixing of the highly viscous non-Newtonian fluids.


2003 ◽  
Vol 125 (2) ◽  
pp. 334-342 ◽  
Author(s):  
J. Bouyer ◽  
M. Fillon

This numerical study deals with the improvement of the thermohydrodynamic performance of a 100 mm plain journal bearing submitted to a constant misalignment torque under steady-state conditions. The performance of the misaligned journal bearing is improved by adding either a local or a global defect to the bearing geometry. The influence on bearing performance of the local defect, situated in the zone of minimum film thickness, is analyzed by using various widths and lengths of defect. A global defect, which is conical in shape and is located at one end of the bearing, is also studied under varying direction and magnitude of misalignment torque. Our main focus was on hydrodynamic pressure, temperature distributions at the film/bush interface, oil flow rate, power losses and film thickness. The defects significantly improved the performance of the bearing. The minimum film thickness increased by more than 60 percent and the temperature decreased, whilst the axial flow rate was barely affected. Thus, the defects can be an effective solution for misaligned bearings when they are submitted to extreme operating conditions.


2006 ◽  
Vol 129 (3) ◽  
pp. 843-849 ◽  
Author(s):  
Kyeong-Su Kim ◽  
In Lee

Air foil bearings are very attractive bearing systems for turbomachinery because they have several advantages over conventional bearings in terms of oil-free environment, low power loss, long life, and no maintenance. However, most of the developed machines using air foil bearings are limited to small and high-speed rotors of 60,000–120,000 rpm, since the increase in power of turbomachinery requires lower rotor speed and greater loading in bearings, which makes it difficult to use air foil bearings for large machines. In this paper, a 75 kW turboblower using air foil bearings is introduced, and the vibration characteristics of the machine have been investigated experimentally under a wide range of operating conditions, including compressor surge in the performance test. The machine is designed to be fully air lubricated and air cooled, and its operating speed is 20,000–26,000 rpm with maximum pressure ratio of 1.8. The results show that the air foil bearings offer adequate damping to ensure dynamically stable operation in the whole range.


2004 ◽  
Vol 126 (3) ◽  
pp. 542-546 ◽  
Author(s):  
Z.-C. Peng ◽  
M. M. Khonsari

A model is developed to predict the hydrodynamic performance of a foil journal bearing. The model accounts for both the compressibility of air and the compliance of the bearing surface. A series of predictions of the load-carrying capacity based on the numerical solution for pressure is presented that cover a wide range of operating speeds. The results show good agreement with existing experimental data.


2018 ◽  
Vol 204 ◽  
pp. 04008 ◽  
Author(s):  
Mohammad Tauviqirrahman ◽  
Muchammad ◽  
Rizky Amanullah Akbar ◽  
Jamari

Modification of the lubricated surface by combining the boundary slip and the texturing has proven to enhance the hydrodynamic performance of bearing. The present work explores the combined effect of boundary slip and texturing varying slip layout on the performance of journal bearing using computational fluid dynamic (CFD) approach. The effect of eccentricity ratio is also of particular interest. The results show that when the boundary slip is located on all edges of textured surface, more enhanced load support by 4% is obtained in comparison with classical (no-slip) textured one. However, in general the results also indicate that introducing the boundary slip with different layouts on partially textured surface does not much affect the hydrodynamic pressure as well as the load support; therefore, the slip-textured bearing shows similar and closer trend to the no-slip textured one. In addition, it is also found that the effect of eccentricity ratio is more influential than the boundary slip in terms of load support.


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