Hardening of Selective Laser Melted M2 Steel

2021 ◽  
Author(s):  
Mei Yang ◽  
Yishu Zhang ◽  
Haoxing You ◽  
Richard Smith ◽  
Richard D. Sisson
Keyword(s):  
Heat Treatment ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
High Hardness ◽  
Steel Part ◽  
X Ray Diffraction ◽  
X Ray ◽  
Heat Treated ◽  
Near Net Shape

Abstract Selective laser melting (SLM) is an additive manufacturing technique that can be used to make the near-net-shape metal parts. M2 is a high-speed steel widely used in cutting tools, which is due to its high hardness of this steel. Conventionally, the hardening heat treatment process, including quenching and tempering, is conducted to achieve the high hardness for M2 wrought parts. It was debated if the hardening is needed for additively manufactured M2 parts. In the present work, the M2 steel part is fabricated by SLM. It is found that the hardness of as-fabricated M2 SLM parts is much lower than the hardened M2 wrought parts. The characterization was conducted including X-ray diffraction (XRD), optical microscopy, Scanning Electron Microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS) to investigate the microstructure evolution of as-fabricated, quenched, and tempered M2 SLM part. The M2 wrought part was heat-treated simultaneously with the SLM part for comparison. It was found the hardness of M2 SLM part after heat treatment is increased and comparable to the wrought part. Both quenched and tempered M2 SLM and wrought parts have the same microstructure, while the size of the carbides in the wrought part is larger than that in the SLM part.

An Overview of the Microstructures Present in High-Speed Steel -Carbides Crystallography

2006 ◽  
Vol 530-531 ◽  
pp. 48-52 ◽  
Author(s):  
M.M. Serna ◽  
Edilson Rosa Barbarosa Jesus ◽  
E. Galego ◽  
Luís Gallego Martinez ◽  
H.P.S. Corrêa ◽  
...  
Keyword(s):  
Crystal Structure ◽  
Chemical Composition ◽  
First Principles ◽  
High Speed ◽  
High Speed Steel ◽  
High Hardness ◽  
Spray Forming ◽  
Steel Matrix ◽  
X Ray Diffraction ◽  
X Ray

The aim of the work was to prepare an overview about the microstructures present in high-speed steel, focused on the crystallography of the carbides. High-speed steels are currently obtained by casting, powder metallurgy and more recently spray forming. High-speed steels have a high hardness resulting from a microstructure, which consists of a steel matrix (martensite and ferrite), in which embedded carbides of different crystal structure, chemical composition, morphology and size, exist. These carbides are commonly named MxC, where M represents one or more metallic atoms. These carbides can be identified by X-ray diffraction considering M as a unique metallic atom. In this work, it is discussed, in basis of the first principles of physics crystallography, the validation of this identification when it is considered that other atoms in the structure are substitutional. Further, it is discussed some requirements for data acquisition that allows the Rietveld refinement to be applied on carbide crystallography and phase amount determination.

CPM REX 71

Alloy Digest ◽  
1973 ◽  
Vol 22 (4) ◽  
Keyword(s):  
Grain Size ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
High Hardness ◽  
Heat Treating ◽  
Fine Grain ◽  
Heat Treated ◽  
Metallurgy Process ◽  
Specialty Metals

Abstract CPM REX 71 is a super high-speed steel that can be heat-treated to hardnesses up to Rockwell C 70. It is now made exclusively by Crucible's particle metallurgy process. Its high hardness, fine grain size and uniform distribution of small carbides make it outstanding for special-purpose cutting tools. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, and machining. Filing Code: TS-252. Producer or source: Crucible Specialty Metals Division, Colt Industries.

CPM REX 25

Alloy Digest ◽  
1980 ◽  
Vol 29 (7) ◽  
Keyword(s):  
Heat Treatment ◽  
High Speed ◽  
High Speed Steel ◽  
High Hardness ◽  
Heat Treating ◽  
High Speeds ◽  
Aisi Type ◽  
Tool Performance ◽  
End Mills ◽  
Machining Operations

Abstract CPM REX 25 is a super high-speed steel made without cobalt. It is comparable to AISI Type T15 cobalt-containing high-speed steel in response to heat treatment, properties, and tool performance. CPM REX 25 is recommended for machining operations requiring heavy cuts, high speeds and feeds, and difficult-to-machine materials of high hardness and abrasion resistance. Typical applications are boring tools, drills, gear cutters, punches, form tools, end mills and broaches. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-365. Producer or source: Crucible Materials Corporation.

scholarly journals X-ray Determination of Compressive Residual Stresses in Spring Steel Generated by High-Speed Water Quenching

Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1154
Author(s):  
Diego E. Lozano ◽  
George E. Totten ◽  
Yaneth Bedolla-Gil ◽  
Martha Guerrero-Mata ◽  
Marcel Carpio ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Residual Stresses ◽  
High Speed ◽  
Spring Steel ◽  
X Ray Diffraction ◽  
Laboratory Equipment ◽  
X Ray ◽  
Water Chamber ◽  
Hardened Case ◽  
Compressive Residual Stresses

Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core microstructure. A special laboratory equipment was designed and built, which uses water as the quenching media in a high-speed water chamber. The severity of the cooling was characterized with embedded thermocouples to obtain the cooling curves at different depths from the surface. Samples were cooled for various times to produce different hardened case depths. The microstructure of specimens was observed with a scanning electron microscope (SEM). X-ray diffraction (XRD) was used to estimate the magnitude of residual stresses on the surface of the specimens. Compressive residual stresses at the surface and sub-surface of about −700 MPa were obtained.

Characteristic properties of AlTiN and TiN coated HSS materials

2015 ◽  
Vol 67 (2) ◽  
pp. 172-180 ◽  
Author(s):  
Mumin Sahin ◽  
Cenk Misirli ◽  
Dervis Özkan
Keyword(s):  
Surface Roughness ◽  
Tensile Strength ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Wear Properties ◽  
Content Type ◽  
X Ray ◽  
Number Of Cycles ◽  
Future Work

Purpose – The purpose of this paper is to examine mechanical and metallurgical properties of AlTiN- and TiN-coates high-speed steel (HSS) materials in detail. Design/methodology/approach – In this study, HSS steel parts have been processed through machining and have been coated with AlTiN and TiN on physical vapour deposition workbench at approximately 6,500°C for 4 hours. Tensile strength, fatigue strength, hardness tests for AlTiN- and TiN-coated HSS samples have been performed; moreover, energy dispersive X-ray spectroscopy and X-ray diffraction analysis and microstructure analysis have been made by scanning electron microscopy. The obtained results have been compared with uncoated HSS components. Findings – It was found that tensile strength of TiAlN- and TiN-coated HSS parts is higher than that of uncoated HSS parts. Highest tensile strength has been obtained from TiN-coated HSS parts. Number of cycles for failure of TiAlN- and TiN-coated HSS parts is higher than that for HSS parts. Particularly TiN-coated HSS parts have the most valuable fatigue results. However, surface roughness of fatigue samples may cause notch effect. For this reason, surface roughness of coated HSS parts is compared with that of uncoated ones. While the average surface roughness (Ra) of the uncoated samples was in the range of 0.40 μm, that of the AlTiN- and TiN-coated samples was in the range of 0.60 and 0.80 μm, respectively. Research limitations/implications – It would be interesting to search different coatings for cutting tools. It could be the good idea for future work to concentrate on wear properties of tool materials. Practical implications – The detailed mechanical and metallurgical results can be used to assess the AlTiN and TiN coating applications in HSS materials. Originality/value – This paper provides information on mechanical and metallurgical behaviour of AlTiN- and TiN-coated HSS materials and offers practical help for researchers and scientists working in the coating area.

EFFECT OF HEAT TREATMENT ON MICROSTRUCTURE AND CORROSION RESISTANCE OF Ni-B-W-Mo COATING DEPOSITED BY ELECTROLESS METHOD

2018 ◽  
Vol 25 (08) ◽  
pp. 1950023 ◽  
Author(s):  
ARKADEB MUKHOPADHYAY ◽  
TAPAN KUMAR BARMAN ◽  
PRASANTA SAHOO
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Electrochemical Techniques ◽  
Sodium Molybdate ◽  
Medium Carbon Steel ◽  
X Ray Diffraction ◽  
X Ray ◽  
Solid Solution Strengthening ◽  
Heat Treated ◽  
Electroless Coatings

The present work reports the deposition of a quaternary Ni-B-W-Mo coating on AISI 1040 medium carbon steel and its characterization. Quaternary deposits are obtained by suitably modifying existing electroless Ni-B bath. Composition of the as-deposited coating is analyzed by energy dispersive X-ray spectroscopy. The structural aspects of the as-deposited and coatings heat treated at 300[Formula: see text]C, 350[Formula: see text]C, 400[Formula: see text]C, 450[Formula: see text]C and 500[Formula: see text]C are determined using X-ray diffraction technique. Surface of the as-deposited and heat-treated coatings is examined using a scanning electron microscope. Very high W deposition could be observed when sodium molybdate is present in the borohydride-based bath along with sodium tungstate. The coatings in their as-deposited condition are amorphous while crystallization takes place on heat treatment. A nodulated surface morphology of the deposits is also observed. Vickers’ microhardness and crystallite size measurement reveal inclusion of W and Mo results in enhanced thermal stability of the coatings. Solid solution strengthening of the electroless coatings by W and Mo is also observed. The applicability of kinetic strength theory to the hardening of the coatings on heat treatment is also investigated. Corrosion resistance of Ni-B-W-Mo coatings and effect of heat treatment on the same are also determined by electrochemical techniques.

scholarly journals Preparation and Assessment of Heat-Treated α-Chitin Nanowhiskers Reinforced Poly(viny alcohol) Film for Packaging Application

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1883 ◽  
Author(s):  
Chao Peng ◽  
Guangxue Chen
Keyword(s):  
Heat Treatment ◽  
Composite Films ◽  
Barrier Properties ◽  
Mechanical Tests ◽  
Light Transmittance ◽  
Poly Vinyl Alcohol ◽  
X Ray Diffraction ◽  
X Ray ◽  
Heat Treated ◽  
Chitin Nanowhiskers

In this study, poly(vinyl alcohol) (PVA) composite films enhanced by α-chitin nanowhiskers (ChWs) were prepared through heat treatment. The obtained membranes were assessed by means of FTIR spectroscopy, X-ray diffraction, thermogravimetric analysis, regular light transmittance, mechanical tests, permeability and water absorption. The influence of the nano-component and heat treatment on the mechanical, thermal and water-resistant properties of the composite membrane were analyzed. From the results of the work, the produced films with excellent barrier properties and inexpensive raw processed materials have great prospects in packaging applications.

Magnetization and XRD Studies of Laser Heat Treated SmCo5 Powders

2021 ◽  
Vol 1016 ◽  
pp. 1299-1304
Author(s):  
Naidu Seetala ◽  
Deidre Henderson ◽  
Jumel Jno-Baptiste ◽  
Hao Wen ◽  
Sheng Min Guo
Keyword(s):  
Heat Treatment ◽  
Hydrogen Gas ◽  
Vacuum Furnace ◽  
X Ray Diffraction ◽  
X Ray ◽  
Micro Particles ◽  
Laser Heat ◽  
Heat Treated ◽  
Xrd Studies ◽  
Hydride Phases

The microstructure and magnetization of SmCo5 micro-particles may be used as feedstock for 3D printing to make miniature strong magnets. Thus, the magnetic response and microstructures of commercially available SmCo5 micro-particles were studied under various heat treatments using a high wattage laser. The magnetization of laser heat treated powders at 50-watt showed an increase in magnetization, while the 75-watt melt showed a little to no change. Unfortunately, the coercivity of both laser heat treated samples decreased significantly. Oxidation during the heat treatment is suspected to result in low coercivity. Purging with argon-gas prior to laser heating showed improved coercivity. To further minimize the oxidation problem a set of SmCo5 powder was reduced prior to laser heat treatment using a constant flow of hydrogen gas while being heated at various temperatures from 100 oC to 400 oC for a period of ~4 hours. The results show that the magnetization generally increases with the temperature, while the coercivity decreases significantly. Another set of SmCo5 was annealed in a vacuum furnace for one hour at temperatures between 200 oC and 400 oC in order to confirm that no hydride phases were formed during reduction. The magnetization and coercivity showed similar variations with annealing temperature to those for the reduced powders confirming that these variations may be due to change in crystal structure rather than formation of hydrides. X-ray Diffraction (XRD) studies were performed to identify the changes in crystal phases.

Copper(I) Halide Nanoparticle-dispersed Glasses Prepared by Copper Staining

2005 ◽  
Vol 20 (9) ◽  
pp. 2480-2485 ◽  
Author(s):  
Kohei Kadono ◽  
Tatsuya Suetsugu ◽  
Takeshi Ohtani ◽  
Toshihiko Einishi ◽  
Takashi Tarumi ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Surface Region ◽  
Borosilicate Glasses ◽  
X Ray Diffraction ◽  
X Ray ◽  
Depth Profiles ◽  
Transmission Electron ◽  
Heat Treated ◽  
Glass Heat

Copper(I) chloride and bromide nanoparticle-dispersed glasses were prepared by means of a conventional copper staining. The staining was performed by the following process: copper stain was applied on the surfaces of Cl−- or Br−-ion-containing borosilicate glasses, and the glasses were heat-treated at 510 °C for various times. Typical exciton bands observed in the absorption spectra of the glasses after the heat treatment indicated that CuCl and CuBr particles were formed in the surface region of the glasses. The average sizes of the CuCl and CuBr particles in the glasses heat-treated for 48 h were estimated at 4.8 and 2.7 nm, respectively. The nanoparticles were also characterized by x-ray diffraction and transmission electron microscopy. Depth profiles of Cu and CuBr concentration in the glass heat-treated for 48 h were measured. Copper decreased in concentration monotonously with depth, reaching up to 60 μm, while the CuBr concentration had a maximum at about 25 μm in depth.

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