scholarly journals Systematic Approach to Optimize Injection Molding and Microstructural Analysis of Fiber Reinforced Resins for Anisotropic Mechanical Characterization

2020 ◽  
pp. 1-9
Keyword(s):  
Mechanical Properties ◽  
Injection Molding ◽  
Poisson Ratio ◽  
Flow Direction ◽  
Microstructural Analysis ◽  
Weight Ratio ◽  
High Strength ◽  
Fiber Reinforced ◽  
Melt Flow ◽  
Form Complex

Fiber reinforced resin materials are increasingly being used in aviation, automotive, mass transportation and healthcare industries. Engineers are keen to explore new design concepts with such materials, since these materials promises to offer high strength to weight ratio, elimination of secondary operations and ease in process ability to form complex shaped parts through injection molding. The mechanical properties of molded parts made from such materials depends on the orientation of the reinforcing fibers. Such orientation occurs in fiber-reinforced plastics, since the fibers in the plastic melt during processing, will orient in different directions under the influence of shear forces that are driven by flow pattern. This paper provides details on systematic and abusive injection molding of test specimens and characterizing anisotropic mechanical data that can be used for fiber orientation predictions in computer aided engineering programs. Systematic molding as compared to abusive molding, identifies optimum molding parameters that reduces part–to-part variation during injection molding, thereby reduces part rejections. It provides optimum part performance during application and the process settings are repeatable and reproducible. The intention of this paper is to share widely such a method to make this process less of a skill or art. The mechanical properties covered here are elastic, shear modulus and poisson ratio. Scanning electron microscopy (SEM) analysis revealed that most of the fibers are aligned in melt flow direction for systematic molded plaques, leading to higher stiffness and strength characteristics as compared to transverse to melt flow.

scholarly journals Quasi Static and Fatigue Properties of Long Carbon Fiber Reinforced Polyamide

2021 ◽  
Author(s):  
Jan-Marc Tiemann ◽  
Javad Mola ◽  
Philipp Land ◽  
Thorsten Krumpholz ◽  
Ulrich Krupp
Keyword(s):  
Mechanical Properties ◽  
Fatigue Strength ◽  
Carbon Fiber ◽  
Flow Direction ◽  
Fatigue Properties ◽  
Specimen Thickness ◽  
Fiber Reinforced ◽  
Melt Flow ◽  
Carbon Fiber Reinforced ◽  
Long Carbon Fiber

AbstractIn this experimental work, the quasi static and fatigue properties of a 40 wt.% long carbon fiber reinforced partially aromatic polyamide (Grivory GCL-4H) were investigated. For this purpose, microstructural parameter variations in the form of different thicknesses and different removal directions from injection-molded plates were evaluated. Mechanical properties decreased by increasing misalignment away from the melt flow direction. By changing the specimen thickness, no change in the general fiber distribution pattern transversal and normal to the axis of melt flow was observed. It has shown that with increasing specimen thickness the quasi static properties along the melt flow direction decreased and vice versa resulting in superior properties normal to the melt flow axis. At around 5 mm, an intersection suggests quasi-isotropic behavior. In addition, the fatigue strength of the material was significantly higher in the flow direction than normal to the flow direction. No change in fatigue life was observed while changing specimen thickness. The Basquin equation seems to describe the effect of stress amplitude on the fatigue strength of this composite. Scanning electron microscopy was used to investigate fracture surfaces of tested specimens. Results show that mechanical properties and morphological structures depend highly on fiber orientation.

Fiber Alignment of Steel Fiber Reinforced High Strength Concrete (SFR-HSC) in Flexural Members and its Effect on the Flexural Strength

2008 ◽  
Vol 385-387 ◽  
pp. 789-792 ◽  
Author(s):  
Su Tae Kang ◽  
Jung Jun Park ◽  
Gum Sung Ryu ◽  
Sung Wook Kim
Keyword(s):  
Mechanical Properties ◽  
High Strength Concrete ◽  
Steel Fiber ◽  
Flow Direction ◽  
High Strength ◽  
Fiber Reinforced Concrete ◽  
Fiber Reinforced ◽  
Significant Discrepancy ◽  
Fiber Alignment ◽  
Strength Concrete

The fibers alignment in steel fiber reinforced high strength concrete (SFR-HSC) has naturally significant influence on the mechanical properties of concrete. Fiber-reinforced concrete being manufactured by means various kinds of specimen shape and diversified filling methods and directions, these variables are likely to produce effect on the fibers alignment leading to large differences in its mechanical properties. This study intended to evaluate the effect of placing and flow direction not only on the fibers alignment but also on the tensile behavior of SFR-HSC. Section analysis using photographic shooting was adopted to investigate the fiber alignment and revealed considerable difference in the fiber alignment according to the placing and flow direction. The best alignment appears to be achieved when placing is done in the direction of the flexural tensile stress and the alignment was change with the flow distance although the same flow direction. Such placing and flow direction produce little difference in the first cracking strength but significant discrepancy up to 50% in the ultimate tensile strength.

Experimental study on effect of fiber length and fiber content on tensile and flexural properties of bamboo fiber/epoxy composite

2019 ◽  
Vol 15 (5) ◽  
pp. 947-957 ◽  
Author(s):  
Giridharan R. ◽  
Raatan V.S. ◽  
Jenarthanan M.P.
Keyword(s):  
Mechanical Properties ◽  
Fiber Length ◽  
Epoxy Composite ◽  
Natural Fibers ◽  
Weight Ratio ◽  
Fiber Content ◽  
Bamboo Fiber ◽  
Flexural Properties ◽  
Fiber Reinforced ◽  
Content Type

Purpose The purpose of this paper is to study the effects of fiber length and content on properties of E-glass and bamboo fiber reinforced epoxy resin matrices. Experiments are carried out as per ASTM standards to find the mechanical properties. Further, fractured surface of the specimen is subjected to morphological study. Design/methodology/approach Composite samples were prepared according to ASTM standards and were subjected to tensile and flexural loads. The fractured surfaces of the specimens were examined directly under scanning electron microscope. Findings From the experiment, it was found that the main factors that influence the properties of composite are fiber length and content. The optimum fiber length and weight ratio are 15 mm and 16 percent, respectively, for bamboo fiber/epoxy composite. Hence, the prediction of optimum fiber length and content becomes important, so that composite can be prepared with best mechanical properties. The investigation revealed the suitability of bamboo fiber as an effective reinforcement in epoxy matrix. Practical implications As bamboo fibers are biodegradable, recyclable, light weight and so on, their applications are numerous. They are widely used in automotive components, aerospace parts, sporting goods and building industry. With this scenario, the obtained result of bamboo fiber reinforced composites is not ignorable and could be of potential use, since it leads to harnessing of available natural fibers and their composites rather than synthetic fibers. Originality/value This work enlists the effect of fiber length and fiber content on tensile and flexural properties of bamboo fiber/epoxy composite, which has not been attempted so far.

An assessment into mechanical properties and microstructural behavior of TIG welded Ti-6Al-4V titanium alloy

2020 ◽  
Vol 10 (3) ◽  
pp. 281-292 ◽  
Author(s):  
Saurabh Dewangan ◽  
Suraj Kumar Mohapatra ◽  
Abhishek Sharma
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Test ◽  
Content Type ◽  
Ti Alloys ◽  
Microstructure And Mechanical Properties ◽  
Grade 5 ◽  
Selection Of

PurposeTitanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for aerospace industries. Ti alloys possess good weldability, and therefore, they were extensively investigated with regard to strength and metallurgical properties of welded joint. This study aims to deal with the analysis of strength and microstructural changes in Ti-6Al-4V (Grade 5) alloy after tungsten inert gas (TIG) welding.Design/methodology/approachTwo pair of Ti alloy plates were welded in two different voltages, i.e. 24 and 28 V, with keeping the current constant, i.e. 80 A It was a random selection of current and voltage values to check the performance of welded material. Both the welded plates were undergone through some mechanical property analysis like impact test, tensile test and hardness test. In addition, the microstructure of the welded joints was also analyzed.FindingsIt was found that hardness and tensile properties gets improved with an increment in voltage, but this effect was reverse for impact toughness. A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this work. Heat distribution in both the welded plates was simulated through ANSYS software to check the temperature contour in the plates.Originality/valueA good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this study.

scholarly journals Experimental Investigation on Mechanical Properties of Hybrid Steel and Polyethylene Fiber-Reinforced No-Slump High-Strength Concrete

2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Tian-Feng Yuan ◽  
Jin-Young Lee ◽  
Kyung-Hwan Min ◽  
Young-Soo Yoon
Keyword(s):  
Mechanical Properties ◽  
Energy Dissipation ◽  
Flexural Strength ◽  
High Strength Concrete ◽  
High Strength ◽  
Fiber Reinforced ◽  
Flexural Toughness ◽  
Strength Concrete ◽  
Polyethylene Fiber ◽  
Energy Dissipation Capacity

This paper presents experimental investigations on the mechanical properties of no-slump high-strength concrete (NSHSC), such as the compressive and flexural strength. First, to determine the proper NSHSC mixtures, the compressive and flexural strength of three different water-to-binder ratios (w/b) of specimens with and without polyethylene (PE) fiber was tested at test ages. Then, the effect of hybrid combinations of PE fiber and steel fiber (SF) on the compressive strength, flexural strength, flexural toughness, and flexural energy dissipation capacity was experimentally investigated. Furthermore, the various hybrid fiber-reinforced NSHSCs were evaluated, and their synergy was calculated, after deriving the benefits from each of the individual fibers to exhibit a synergetic response. The test results indicate that a w/b of 16.8% with or without fibers had lower strength and flexural strength (toughness) than those of other mixtures (w/b of 16.4% and 17.2%). Specimens with a hybrid of SF and short PE fibers exhibited a higher compressive and flexural strength, flexural toughness, energy dissipation capacity, and fiber synergy in all considered instances.

Mechanical and Morphological Properties of Sisal/Glass Fiber-Polypropylene Composites

2008 ◽  
Vol 47-50 ◽  
pp. 486-489 ◽  
Author(s):  
Kasama Jarukumjorn ◽  
Nitinat Suppakarn ◽  
Jongrak Kluengsamrong
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Natural Fiber ◽  
Hybrid Composites ◽  
Weight Ratio ◽  
Morphological Properties ◽  
Fiber Reinforced ◽  
Polypropylene Composites ◽  
Specific Strength ◽  
Fiber Reinforced Polymer Composites

Natural fiber reinforced polymer composites became more attractive due to their light weight, high specific strength, biodegradability. However, some limitations e.g. low modulus, poor moisture resistance were reported. The mechanical properties of natural fiber reinforced composites can be improved by hybridization with synthetic fibers such as glass fiber. In this research, mechanical properties of short sisal-PP composites and short sisal/glass fiber hybrid composites were studied. Polypropylene grafted with maleic anhydride (PP-g-MA) was used as a compatibilizer to enhance the compatibility between the fibers and polypropylene. Effect of weight ratio of sisal and glass fiber at 30 % by weight on the mechanical properties of the composites was investigated. Morphology of fracture surface of each composite was also observed.

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