scholarly journals Method of calculating pneumatic compensators for plunger pumps with submersible drive

2020 ◽  
Vol 245 ◽  
pp. 582-590
Author(s):  
Eduard Timashev
Keyword(s):  
Flow Velocity ◽  
Technological Parameters ◽  
Plunger Pump ◽  
Reliability Indicators ◽  
Hydrodynamic Processes ◽  
Pumping Unit ◽  
Pump Plunger ◽  
Minimum Amplitude ◽  
Pumping Units ◽  
Reciprocating Movement

One of the most promising ways to improve the efficiency of mechanized oil production is a plunger pump with a submersible drive, which allows obtaining harmonic reciprocating movement of the plunger. In the pumping process of well products by plunger pumps, oscillations in the velocity and pressure of the liquid in the lifting pipes occur, which lead to an increase in cyclic variable loads on the plunger, a decrease in the drive life period and the efficiency of the pumping unit. To eliminate the pulsation characteristics of the plunger pump and increase the reliability indicators of the pumping unit (in particular, the overhaul period), pneumatic compensators can be used. A method for calculating the optimal technological parameters of a system of deep pneumatic compensators for plunger pumping units with a submersible drive, based on mathematical modeling of hydrodynamic processes in pipes, has been developed. Calculations of the forming flow velocity and pressure in the lifting pipes of submersible plunger units equipped with pneumatic compensators (PC) have been carried out. Influence of the PC technological parameters on the efficiency of smoothing the oscillations of velocity and pressure in the pipes has been analyzed. Non-linear influence of the charging pressure and PC total volume on the efficiency of their work has been established. Optimal pressure of PC charging, corresponding to the minimum pressure in the tubing during the pumping cycle for the considered section of the tubing, is substantiated. Two ultimate options of PC system placement along the lifting pipes are considered. In the first option, PC are placed sequentially directly at the outlet of the plunger pump, in the second - evenly along the lift. It is shown that the first option provides the minimum amplitude of pressure oscillations at the lower end of the tubing and, accordingly, variable loads on the pump plunger. Nature of the pressure and flow velocity oscillations in the tubing at the wellhead for both options of PC placement has similar values.

Modeling of Dynamic Loads on the Polished Rod of Pumping Unit in Case of Mulfunction of Rod Pump Operating

2014 ◽  
Vol 10 ◽  
pp. 95-101
Author(s):  
A.S. Topolnikov
Keyword(s):  
Multiphase Flow ◽  
Satisfactory Agreement ◽  
Model Simulation ◽  
Theoretical Modeling ◽  
Dynamic Loads ◽  
Plunger Pump ◽  
Proposed Model ◽  
Pumping Unit ◽  
Polished Rod

The paper presents the results of theoretical modeling of joined movement of pump rods and plunger pump and multiphase flow in a well for determination of dynamic loads on the polished rod of pumping unit. The specificity of the proposed model is the possibility of taking into account for complications in rod pump operating, such as leakage in valve steam, presence of gas and emulsion, incorrect fitting of plunger inside the cylinder pump. The satisfactory agreement of results of the model simulation with filed measurements are obtained.

scholarly journals Improving the Efficiency of Gas Pumping Units: Problems and Solutions

2019 ◽  
pp. 104-118
Author(s):  
E.M. Komarov ◽  
Zh.M. Kokueva
Keyword(s):  
Gas Turbine ◽  
Problems And Solutions ◽  
Pumping Unit ◽  
Gas Pumping ◽  
Gas Pumping Unit ◽  
Pumping Units ◽  
Turbine Drive

The paper describes the process of initiating a project to improve the efficiency of gas turbine plants for driving centrifugal superchargers at compressor stations. The study shows the main trends of increasing the efficiency of gas turbine drives of gas pumping units, gives the constructive-functional appearance of the modern gas turbine drive of the gas pumping unit, and proposes a method for increasing its efficiency.

scholarly journals The change in the efficiency factor of the pumping unit with a frequency converter

2019 ◽  
Vol 97 ◽  
pp. 05010 ◽  
Author(s):  
Eduard Kan ◽  
Nazir Ikramov ◽  
Muradulla Mukhammadiev
Keyword(s):  
Economic Efficiency ◽  
Water Pressure ◽  
Frequency Converter ◽  
Pump Efficiency ◽  
Test Bed ◽  
Speed Up ◽  
Pump Shaft ◽  
Pumping Unit ◽  
Parameter Measuring ◽  
Pumping Units

This paper gives the results of the investigation of the operation of a pumping unit equipped with a frequency converter. As a rule, it is widely assumed that when changing the speed up to 50 %, the pump efficiency almost does not change, and the possibility of decrease of its efficiency is not taken into consideration when calculating the economic efficiency of the operation of the pumping unit equipped with a frequency converter. However, failure to take account the efficiency decrease may cause inaccurate assessment of the economic efficiency of the use of the frequency converter and, consequently, improper selection of the method of control of the operation of the pumping units. This is particularly important for irrigation pumping plants the operation of which is characterized by large volume of the pumpable volume and less severe requirements for provision of the water pressure required for the consumer. The purpose of this paper is to carry out experiments on a test-bed equipped with a pumping unit, parameter measuring instrument, and a frequency converter, and detection of the pattern of efficiency variation with speed. The paper presents the results of the carried out experiments, the obtained characteristic curves of the variation of different types of the efficiency at variation of the pump shaft speed, as well as their analysis.

The Application Research of Virtual Prototyping Technology in the Design of Oil Field Pumping Units

2008 ◽  
Vol 392-394 ◽  
pp. 464-470
Author(s):  
Wen Lei Sun ◽  
X. Wang ◽  
J.Z. Hai
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Virtual Prototyping ◽  
Oil Field ◽  
Dynamics Analysis ◽  
Analysis Software ◽  
Element Analysis ◽  
Virtual Prototyping Technology ◽  
Pumping Unit ◽  
Pumping Units

Regulating diameter-variable moment pumping unit as the research object. which been analysed by virtual prototyping technology, by this way, the application ways and realization means of virtual prototyping technology is explored in this field.The virtual prototyping technology is introduced into the dynamic characteristics analysis and optimization for pumping units, and the 3D CAD software, multibody system dynamics analysis software and finite element analysis software were combined. The digital physical prototype for pumping units is established by UG software; ADAMS was Used to establish the function virtual prototype and virtual test system, to develop the test analysis and optimize its structure parameters according to the movement requirements for pumping units; The finite element analysis of the pumping unit parts is processed in the ANSYS environment, and structural design is optimized in accordance with the stress distribution characteristics of pumping components. In this paper, CAD and CAE technology are used with close combination, the pumping units dynamics analysis and simulation is developed from the systemic perspective. The research has the characteristics of high precision analysis, wide range of applications and good practical value.

Design and analysis for a new energy-saving hydraulic pumping unit

2017 ◽  
Vol 232 (12) ◽  
pp. 2119-2131 ◽  
Author(s):  
Zhenhe Li ◽  
Jinchun Song ◽  
Yanjun Huang ◽  
Yungong Li ◽  
Jianwen Chen
Keyword(s):  
Energy Saving ◽  
Structural Design ◽  
System Parameters ◽  
Load Sensing ◽  
Operating Rate ◽  
New Energy ◽  
Pumping Unit ◽  
Pumping Units ◽  
Double Wells ◽  
Working Efficiency

With the increasing concern over global energy crisis, energy saving in pumping units is becoming a significant subject. In terms of energy-saving and working efficiency, hydraulic pumping units outperform conventional pumping units. In this paper, a novel hydraulic pumping unit is proposed to overcome the existing drawbacks of conventional pumping units and present hydraulic pumping units. Firstly, this novel hydraulic pumping unit adopts a balanced mechanical structure, which means two oil wells are used in this system and the weight of their sucker rods can balance each other through the symmetrical arrangement. This kind of structural design not only saves the nominal power but also allows the system to continuously pump oil. Another feature of this hydraulic pumping unit is that it adopts the electro-hydraulic proportional load-sensing control technology, which makes the pressure and flow rate of the pump adapt to the requirement automatically in real time. The double wells of the system work alternatively under the normal condition and any one can work alone when the other needs maintenance, which improves the operating rate of pumping oil. After the main system parameters are calculated, conclusion can be drawn that both the nominal and operating power of this hydraulic pumping unit are relatively low. The model of the whole system is built based on mathematical dynamics and AMESim environment, and simulation results demonstrate that the proposed hydraulic pumping unit can achieve remarkable energy-saving performance.

scholarly journals Research Concerning the Influence of Balancing the Conventional Pumping Units on their Dynamics

2021 ◽  
Vol 72 (2) ◽  
pp. 178-185
Author(s):  
Dorin Badoiu
Keyword(s):  
Computer Program ◽  
Motor Torque ◽  
Pumping Unit ◽  
Pumping Units

The paper analyses the influence of the rotary balancing and of the combined balancing (rotary and oscillating) on the variation of the motor torque at the crankshaft and on the variation of the connection forces acting in the joints of the mechanism of the conventional pumping units. For this purpose a computer program has been developed and a series of results in the case of a C-640D-305-120 pumping unit are presented.

scholarly journals RESEARCH RESULTS OF THE IMPROVED HYDRAULIC JET PUMPING UNIT

2020 ◽  
Vol 6 (444) ◽  
pp. 14-22
Author(s):  
Sh. A. Abdreshov ◽  
◽  
A. E. Aldiyarova ◽  
E. T. Kaypbaev ◽  
◽  
...  
Keyword(s):  
Experimental Model ◽  
Laboratory Tests ◽  
Experimental Studies ◽  
Jet Pump ◽  
Ejection Coefficient ◽  
Jet Pumps ◽  
Useful Flow ◽  
Pumping Unit ◽  
Pumping Units

The scientific article is aimed at substantiating the classification of hydraulic jet pumping units, developing an experimental model of an improved hydraulic jet pumping unit, conducting experimental studies - determining the useful flow Qгн depending on the flow rate of the centrifugal pump used Qн for two variants of the pumping unit operating according to the traditional and alternative technology of water lifting, determination of the head losses hснi and friction coefficients ξснi in jet pumps, increasing the ejection coefficient Ke from the swirl parameter S of water supply to the intake chamber of the jet pump and laboratory tests of the hydraulic jet pumping unit for agricultural water supply and irrigation of pastures. The results of experimental studies and laboratory tests of an experimental model of an improved water-jet pumping unit, developed at NAO KazNAU, are presented. An analysis is given of the results of comparative tests of a hydraulic jet pumping unit for two variants of the technological process: an alternative and a traditional one with an increase in the effective supply of an alternative option by 2-4 times, a decrease in the required pressure by 1.5-2 times and an increase in efficiency by 1.1-2 times. The aim of the study is to obtain results to substantiate the classification of hydraulic jet pumping units, to carry out experimental studies and laboratory tests of an improved hydraulic jet pumping unit operating according to an alternative water lifting technology, which allows to reduce the required head of the pumping unit, increase the useful flow and increase the efficiency of the improved hydraulic jet pumping unit. The work used patent research with a review of works that were carried out according to existing methods: identifying close analogues, analyzing existing works and using them in development. Experimental studies were carried out to study the technological process of water rise from wells, the processes occurring in the used jet pumps - determining the useful flow depending on the flow of a centrifugal pump, determining the pressure losses and friction coefficients in jet pumps, the ejection coefficient and checking the reliability of the theoretical assumptions obtained. Based on the analysis of the work performed and patent research on technologies for lifting water from underground water sources by hydraulic jet pumping units and designs developed for them, a substantiated classification of hydraulic jet pumping units is proposed, which allows, depending on the task at hand, to correctly choose the necessary structural and technological scheme, type of jet pump and its implementation in the development of the required effective standard sizes of the hydraulic jet pumping unit. The scheme of the test bench and the experimental model of the improved hydraulic jet pumping unit with measuring equipment and instruments for conducting experimental research and laboratory tests on a bench well is presented.

scholarly journals Wear issues of pumping units

2021 ◽  
Vol 264 ◽  
pp. 04081
Author(s):  
Oybek Ishnazarov ◽  
Abdusaid Isakov ◽  
Utkir Islomov ◽  
Umirzoq Xoliyorov ◽  
Dilshod Ochilov
Keyword(s):  
Mathematical Model ◽  
Wear Resistance ◽  
Service Life ◽  
Rotation Speed ◽  
Operating Mode ◽  
Factors Influencing ◽  
Pump Shaft ◽  
Pumping Unit ◽  
Pumping Units ◽  
The Mathematical Model

The article presents the possibility of increasing the service life of pumping units. Particular attention is paid to the regulation of the speed of rotation of the pumping unit. There are some assumptions in the mathematical model that do not affect the final result. The factors influencing the operating mode are given. It is indicated that the speed of rotation of the pump shaft significantly affects the wear resistance of the pump blades. Thus, the regulation of the pump rotation speed will rationally increase its service life.

Comparative Test Research on Different Type Energy-Saving Pumping Unit

2008 ◽  
Author(s):  
Zhao Guo ◽  
Gao Yu
Keyword(s):  
Energy Saving ◽  
Production Costs ◽  
System Efficiency ◽  
Saving Ratio ◽  
Pumping Unit ◽  
Comparative Results ◽  
Electricity Saving ◽  
Saving Effect ◽  
Pumping Units ◽  
Lifting Equipment

Beam pumping unit is the uppermost artificial lifting equipment in the oilfield exploitation. In order to reduce its energy consumption and to cut down the oil production costs, many manufacturers have developed a lot of types of the energy-saving pumping unit. With different energy-saving principle, the energy-saving effects are quite different. It is becoming very important how to justly and reasonably evaluate the energy-saving effect of a pumping unit. Hydrodynamic simulated experiment well is used to compare the energy-saving effects of four types of pumping units. In the process of the experiments, water is taken as the medium, offset pumping unit is as the reference body, system efficiency and electricity-saving ratio is as the evaluating goal and all the experiments are executed at the same condition. The relative curves of the lifting height with the system efficiency and the electricity-saving ratio are drawn for the four types of the pumping units. Testing results indicate that the double horse-head pumping unit has the best effect, and then the compound-balanced pumping unit with downward beam balance weight. According to the comparative results, it is put forward the pumping unit selecting suggestions.

Результаты экспериментальных исследований гидравлических ударов, возникающих при работе канализационных насосных станций

2019 ◽  
pp. 55-59
Author(s):  
A. Zhitenev ◽  
I. Kurganov ◽  
V. Ignatchik ◽  
S. Sarkisov ◽  
P. Vinokurov
Keyword(s):  
Experimental Studies ◽  
Water Hammer ◽  
Joint Operation ◽  
Effective Measure ◽  
Pressure Transducers ◽  
Pumping Stations ◽  
Pumping Unit ◽  
Pumping Units ◽  
Location Type ◽  
Practical Recommendations

Представлены результаты исследований гидравлических ударов, возникающих при работе канализационных насосных станций. Исследования проведены на двух однотипных станциях СанктПетербурга. В настоящее время отсутствуют направленные на снижение интенсивности гидравлических ударов на канализационных насосных станциях практические рекомендации, включающие выбор места установки и типа обратных клапанов, сочетание их совместной работы с плавным пуском и т. п. Поэтому в СанктПетербурге проводится комплекс экспериментальных исследований, направленных на решение этой задачи. При проведении исследований применены пьезорезисторные преобразователи давления и модульный регистр сигналов. Применение обратных клапанов с гидротормозом является более эффективной мерой борьбы с гидравлическими ударами по сравнению с плавным пуском и остановкой насосного агрегата. Гидравлические удары, возникающие при пуске насосных агрегатов при работе в сочетании с обратными клапанами без гидротормоза, могут превышать гидравлические удары, возникающие при их остановке.The results of studies of water hammer arising in the operation of sewage pumping stations are presented. The studies were carried out at two stations of the same type in St. Petersburg. At present, there are no practical recommendations aimed at reducing the strength water hammer at sewage pumping stations including the choice of location, type of check valves, a combination of their joint operation with smooth start, etc. Therefore, a set of experimental studies is conducted in St. Petersburg aimed at the solution to this problem. During the research, piezoresistor pressure transducers and a modular signal register were used. The use of check valves with hydraulic brakes is a more effective measure to combat water hammers compared to the smooth start and halt of the pumping unit. Water hammers that occur at the startup of pumping units while operating in combination with check valves without hydraulic brakes can exceed water hammers that occur when they stop.

Sign in / Sign up

Export Citation Format

Share Document