scholarly journals DETERMINATION OF THE CAUSES OF DESTRUCTION OF HIGH-STRENGTH FASTENING ELEMENTS

2021 ◽  
Vol 83 (2) ◽  
pp. 207-219
Author(s):  
O.B. Berdnik ◽  
I.N. Tsareva ◽  
L.A. Krivina ◽  
S.V. Kirikov ◽  
Yu.P. Tarasenko ◽  
...  

Intensively operated modern technology requires the use of high-strength fasteners. The article presents the results of studies of the structure and physical and mechanical properties of the material of fastening elements (threaded hardware) in order to determine the causes of their destruction during operation. The fractographic analysis of fractures of fractured bolts revealed pronounced centers of crack initiation with traces of delayed brittle fracture, which is typical for high-strength hardware that are under high load for a long time, close to the yield point. Mechanical tests of the studied fastening elements showed increased values of ultimate strength. The performed relaxation tests of the material of broken bolts also revealed an increased value of the microplasticity limit, which is responsible for the onset of plastic deformation processes in microvolumes of the material, and for the material of whole hardware, the value of the limit is included in the permissible interval. At the same time, the average hardness of the material of all products meets the regulatory requirements. The maximum spread of hardness 70 HB is fixed on the destroyed bolt. Using the experimental values of microhardness, theoretical estimates of the coefficient of plasticity, which characterize the ability of a material to perceive elastic and plastic deformations, were carried out. To ensure a sufficient level of ductility of a long-term working metal material, the ductility coefficient must be at least 0.8. The average value of the hardness of the material of the fastening elements satisfies this criterion for assessing ductility. According to the results of a step-by-step analysis of the microstructure of the samples, the inhomogeneity of the distribution of the carbide phase over the cross-section of the bolts was established. The two-phase composition (a-Fe + Fe3C) of steel was established by X-ray structural analysis, which confirms the results of microstructural studies. It should be noted that the phase composition of all studied samples is identical. Based on the results of the studies carried out, it was found that the destruction occurred due to the reduced strength and increased fragility of the material due to the presence of microdefects. The material of the whole bolts in terms of structure and mechanical properties comply with regulatory requirements.

2021 ◽  
Vol 64 (4) ◽  
pp. 249-258
Author(s):  
K. A. Osintsev ◽  
V. E. Gromov ◽  
S. V. Konovalov ◽  
Yu. F. Ivanov ◽  
I. A. Panchenko

The article considers a brief review of the foreign publications on the study of the structure, phase composition and properties of five-component high-entropy alloys (HEAs) in different structural states in a wide temperature range over the past two decades. HEAs attract the attention of scientists with their unique and unusual properties. The difficulties of comparative analysis and generalization of data are noted due to different methods of obtaining HEAs, modes of mechanical tests for uniaxial compression and tension, sizes and shapes of the samples, types of thermal treatments, and phase composition (bcc and fcc crystal lattices). It is noted that the HEA with a bcc lattice has mainly high strength and low plasticity, and the HEA  with a fcc lattice has low strength and increased plasticity. A significant increase in the properties of the FeMnCoCrNi HEA with a fcc lattice can be achieved by alloying with boron and optimizing the parameters of thermal mechanical treatment at alloying with carbon in the amount of 1 % (at.). The deformation curves analyzed in the temperature range –196 ÷ 800 °C indicate an increase in the yield strength with a decrease in the grain size from 150 to 5 microns. As the temperature decreases, the yield strength and elongation increase. The effect of deformation rate on the mechanical properties is an increase in the ultimate strength and yield strength, which is most noticeable at high rates of 10–2 ÷ 103 s–1. The features of HEAs deformation behavior in the mono- and poly-crystalline states are noted. The complex of high operational properties of HEAs makes it possible to use them in various industries. There are good prospects of using energy treatment to modify the surface layers and further improve HEAs properties.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 80 ◽  
Author(s):  
Mykola Chausov ◽  
Janette Brezinová ◽  
Andrii Pylypenko ◽  
Pavlo Maruschak ◽  
Liudmyla Titova ◽  
...  

A simple technological method is proposed and tested experimentally, which allows for the improvement of mechanical properties in sheet two-phase high-strength titanium alloys VT23 and VT23M on the finished product (rolled metal), due to impact-oscillatory loading. Under impact-oscillatory loading and dynamic non-equilibrium processes (DNP) are realized in titanium alloys, leading to the self-organization of the structure. As a result, the mechanical properties of titanium alloys vary significantly with subsequent loading after the realization of DNP. In this study, the test modes are found, which can be used in the production conditions.


2012 ◽  
Vol 2012 ◽  
pp. 1-5 ◽  
Author(s):  
Eethar Thanon Dawood ◽  
Mahyuddin Ramli

This study was conducted to determine some physical and mechanical properties of high-strength flowable mortar reinforced with different percentages of palm fiber (0, 0.2, 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, and 1.6% as volumetric fractions). The density, compressive strength, flexural strength, and toughness index were tested to determine the mechanical properties of this mortar. Test results illustrate that the inclusion of this fiber reduces the density of mortar. The use of 0.6% of palm fiber increases the compressive strength and flexural strength by about 15.1%, and 16%, respectively; besides, the toughness index (I5) of the high-strength flowable mortar has been significantly enhanced by the use of 1% and more of palm fiber.


Author(s):  
G.V. Shlyakhova ◽  
◽  
A.V. Bochkareva ◽  
M.V. Nadezhkin ◽  
◽  
...  

This study presents experimental results of structural analysis, such as phase composition, grains size assessment, strength and hardness of Ni-SPAN-C alloy 902 after various heat treatment modes (hardening and aging for stress relaxation). A thermal treatment mode has been selected to obtain higher physical and mechanical properties of the elinvar alloy. It is shown that the improvement of the alloy structure in thermal treatment occurs due to the thermic stresses, as well as the formation and dissolution of intermetallides.


CERNE ◽  
2016 ◽  
Vol 22 (2) ◽  
pp. 215-222 ◽  
Author(s):  
Hamid Reza Taghiyari ◽  
Roya Majidi ◽  
Asghar Jahangiri

ABSTRACT Effects of nanowollastonite (NW) adsorption on cellulose surface were studied on physical and mechanical properties of medium-density fiberboard (MDF) panels; properties were then compared with those of MDF panels without NW-content. The size range of NW was 30-110 nm. The interaction between NW and cellulose was investigated using density functional theory (DFT). Physical and mechanical tests were carried out in accordance with the Iranian National Standard ISIRI 9044 PB Type P2 (compatible with ASTM D1037-99) specifications. Results of DFT simulations showed strong adsorption of NW on cellulose surface. Moreover, mechanical properties demonstrated significant improvement. The improvement was attributed to the strong adsorption of NW on cellulose surface predicted by DFT, adding to the strength and integrity between wood fibers in NW-MDF panels. It was concluded that NW would improve mechanical properties in MDF panels as a wood-composite material, as well as being effective in improving its biological and thermal conductivity.


Author(s):  
J. Criollo Barahona ◽  
D. Román Robalino ◽  
E. Cabezas ◽  
E. Salazar Castañeda

The present investigation aims to determine the physical and mechanical properties in three-layer boards of Teak (Tectona grandis), Seike (Cedrelinga catenaeformis) and Mascarey (Hieronima alchorneoides), from the PISMADE S.A. Company, Canton Riobamba, province of Chimborazo. The three specimens used for each of the species in each of the tests performed were worked on using the ASTM D143-94 standard for the tests of parallel compression, perpendicular compression and flexion, and the DIN-52182 standard, with the main variation in thickness measurements caused by the commercial use established by the company. Mechanical tests showed that Seike had the best results, being superior in two tests: perpendicular compression and flexion. Teak tests gave us results that were superior in the perpendicular compression test. Mascarey, unlike the two species mentioned above, had complications during the trials due to problems with the glue between layers. Keywords: physical and mechanical properties of wood, three-layer boards. Resumen La presente investigación pretende: Determinar las propiedades físicas y mecánicas en tableros tricapa de Teca, Seike (Cedrelinga catenaeformis) y Mascarey (Hyeronima alchorneoides), Empresa PISMADE S.A., cantón Riobamba, provincia de Chimborazo; para lo cual se utilizaron 3 probetas por cada una de las especies en cada uno de los ensayos realizados, las mismas fueron trabajadas con base a la Norma ASTM D143-94 para las pruebas de compresión paralela, compresión perpendicular y flexión y la Norma DIN-52182, teniendo como principal variación en las medidas de espesor debido al uso comercial establecido por la empresa. Las pruebas mecánicas mostraron que Seike tuvo los mejores resultados al ser superior en dos ensayos: Compresión perpendicular y flexión. Los ensayos con Teca nos dieron como resultados que es superior en el ensayo de compresión perpendicular. Mascarey a diferencia de las dos especies mencionadas anteriormente tuvo complicaciones con los ensayos debido a problemas con el pegamento entre capas. Palabras clave: propiedades físicas y mecánicas de la madera, tableros tricapa.


2021 ◽  
Vol 6 ◽  
pp. 4-17
Author(s):  
V.V Koval ◽  
D.V. Miroshnichenko ◽  
O.V. Bogoyavlenska

The article substantiates the importance and problems of determining of such an indicator of the quality of solid fossil fuels, as mechanical strength. The strength of coal depends on a large number of factors (viscosity, brittleness, properties of structural bonds, etc.), the change of which is impossible to take into account. Therefore, the strength of coal in the sample, piece, pack and formation must be represented by some integral index, which inevitably fluctuates around a certain average value and can be determined only approximately. The evaluation of the strength properties of coal should be carried out on the basis of mass tests using statistical methods that allow to calculate the average value and coefficient of variation. Since the strength dispersion is mainly due to the natural inhomogeneity of the coal, the excessive accuracy of the measuring instruments has almost no effect on the statistical characteristics. Laboratory methods of mechanical tests of mine samples, in comparison with full-scale, as a rule, are very accessible and, at qualitative performance of tests, are highly reliable. The properties of coal as an object of enrichment and use are largely related to its physical properties. The physical properties of coal and mineral impurities significantly affect the formation of the main parameters that characterize the particle size distribution and fractional composition, it`s changes during the mining, transportation and enrichment processes. The basic physical and mechanical properties of solid fuels from the point of view of their industrial processing have been listed, the review has been made of the most widespread methods of study of coals mechanical durability and the equipment used for these purposes. The main advantages and disadvantages have been summarized of these methods, as well as their relationship. The factors have been Indicated tinfluencing the mechanical strength of coal. The expediency of using existing methods from the point of view of informativeness for thesphere of its application has been estimated. The methods common in the coal processing industry are considered in more detail. Keywords: coal, solid fuel mining, mechanical strength, determination methods, influencing factors, grinding strength, crushing index. Corresponding author V.V. Koval, e-mail: [email protected]


2018 ◽  
Vol 7 (1) ◽  
Author(s):  
Mayang Archila ◽  
Farah Diba ◽  
Dina Setyawati ◽  
. Nurhaida

The objective of this research is to evaluate the effect of the number of composite layers on the quality of the composite board from sago bark waste and plastic waste, and the number of composite layers that produce the best quality on composite board. The composite board is made with size 30 cm x 30 cm x 1 cm. The composition and division of the material was carried out manually with the polypropylene distribution divided into three parts: the front and rear respectively of 15%, and the center 70% of the plastic weight. Target density of composite boards was 0.7 g / cm3. The treatment used is based on the number of layers composing, which is 5 layers, 7 layers, 9 layers, 11 layers and 13 layers. After mixed the sago bark particle and waste of polypropylene, the materials then compressed with hot press at 180oC with pressure about ± 25 kg / cm2 for 10 minutes. The composite boards then tested the quality included physical and mechanical properties. Testing of physical and mechanical properties refers to JIS A 5908-2003 standard. Physical properties consist of density, moisture content, thickness swelling, and water absorption. Mechanical properties consist of modulus of rupture, modulus of elasticity, internal bonding, and modulus of screw holding strength. The study used a completely randomized design experiment consisting of 5 treatments and 3 replications. The results showed the average value of composite density was range between 0.6962 – 0.7896 g/cm3, the moisture content was range between 4.3388 % - 6.8066%, the thickness swelling was range between 8.2605% - 11.9615%, and water absorption was range between 17.2380% - 22.3867%. The average value of modulus of rupture was range between 60,0632 kg/cm2 – 64,4068 kg/cm2, the modulus of elasticity was range between 17935,1813g/cm2 – 32841,8278 kg/cm2, the internal bonding was range between 1,9268 kg/cm2  - 5,4119 kg/cm2, and the modulus of screw holding strength was range between 78,2530 kg/cm2 – 92,9677 kg/cm2. The composite board made from sago stem bark waste and polypropylene waste plastic with 13 layers treatment is the best composite board and fulfilled the JIS A 5908-2003 standard. Keywords: bark of sago, composite boards, layer of composite, polypropylenes plastic, waste


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