scholarly journals Manufacturing and Characterization Process of Polymer Concrete with Aggregate From Pumice Stone and Corn Husk Fiber as A Filler

2019 ◽  
Vol 1 (1) ◽  
pp. 6-14
Author(s):  
Awan Maghfirah

Research has been carried out regarding the manufacturing process of polymer concrete made from a mixture of pumice, sand (1: 1), corn husk fiber, epoxy and thinner resin. This research was conducted to determine the characterization of polymer concrete which will be tested physically and mechanically with the best composition mixture. The physical properties of polymer concrete which were analyzed namely density, porosity and water absorption; mechanical properties including impact strength, flexural strength and compressive strength, and polymer concrete microstructure analysis, namely SEM-EDX. The best results were obtained with a mixture of pumice, sand (1:1), corn husk fiber, epoxy and thinner resin. The result are as stated here, density: 1.84 g/cm3 with composition (49:49:2) 30 g epoxy resin, porosity : 0.44% with composition (50:50:0) 20 g epoxy resin, water absorption: 1.8% with composition (50:50:0) 25 g of epoxy resin. Whereas mechanical properties, on impact tests: 4.956 KJ/m2 with composition of (47:47:6) 25 g epoxy resin, flexural test: 22.22 MPa with composition of (45:45:0) 30 g epoxy resin, pressure test: 8.41 MPa with composition of (49:49:2) 30 g epoxy resin. XRD analysis shows that each of its constituents still have quartz, pumice, quartz, pumice-shaped hexagonal crystals, while corn husk fibers are amorphous crystals. The average sound absorption coefficient for the three samples (20%, 25%, and 30%) are 0.178; 0.152; and 0.234 at a frequency of 500 Hz - 6300 Hz, which meets the requirements of ISO 11654 and ASTM C.384.

2019 ◽  
Vol 1 (1) ◽  
pp. 45-53
Author(s):  
Lukman Hakim

The manufacturing and characterization of polymer concrete made from the mixture of areca fiber, pumice and sand as an aggregate and epoxy resin as a binder material has been conducted. The mixture of sand, pumice and areca shell fiber varies with (50:50:0) g, (49:49:2) g, (48:48:4) g, (47:47:6) g, (46:46:8) g, (45:45:10) g respectively, and epoxy resin (25.30) g in every variation of aggregate (sand + pumice + areca fiber). The results reveal that the best mixture composition in accordance to the experiment was a mixture of sand and areca shell with a ratio of 48:48:2 g as well as the addition of 30 g epoxy resin. The physical properties of polymer concrete were analyzed. The density was 1.81 (g.cmˉ³) and porosity was 1%. Moreover, the mechanical properties were also analyzed by performing the impact test with the result of 7.5 KJ/m² and bending strength test was 16.94 MPa. The XRD analysis indicated the presence of quartz, pumice stone, quartz, pumice stone hexagonal, while the areca fiber has an amorphous crystal shape.


2015 ◽  
Vol 75 (7) ◽  
Author(s):  
Amir Arifin ◽  
Abu Bakar Sulong ◽  
Norhamidi Muhamad ◽  
Junaidi Syarif

Hydroxyapatite (HA) has been widely used in biomedical applications due to its excellent biocompatibility. However, Hydroxyapatite possesses poor mechanical properties and only tolerate limited loads for implants. Titanium is well-known materials applied in implant that has advantage in mechanical properties but poor in biocompatibility. The combination of the Titanium alloy and HA is expected to produce bio-implants with good in term of mechanical properties and biocompatabilty. In this work, interaction and mechanical properties of HA/Ti6Al4V was analyzed. The physical and mechanical properties of HA/Ti6Al4V composite powder obtained from compaction (powder metallurgy) of 60 wt.% Ti6Al4V and 40 wt.% HA and sintering at different temperatures in air were investigated in this study. Interactions of the mixed powders were investigated using X-ray diffraction. The hardness and density of the HA/Ti6Al4V composites were also measured. Based on the results of XRD analysis, the oxidation of Ti began at 700 °C. At 1000 °C, two phases were formed (i.e., TiO2 and CaTiO3). The results showed that the hardness HA/Ti6Al4V composites increased by 221.6% with increasing sintering temperature from 700oC to 1000oC. In contrast, the density of the composites decreased by 1.9% with increasing sintering temperature. 


2020 ◽  
Vol 14 (1) ◽  
pp. 247-261
Author(s):  
Zineb Kerrida ◽  
Hichem Berkak ◽  
Zoubir Makhloufi ◽  
Madani Bederina ◽  
Ahmida Ferhat

Introduction: In the Polymer Concrete (PC) composites, aggregates are the most important constituent, which considerably affect their performance. The purpose of this experimental study is to examine the effect of Gravel-to-Sand (G/S) ratio on the physico-mechanical, thermal and microstructural properties of epoxy micro-polymer concrete made up of local aggregates. Materials & Methods: The Micro Epoxy Polymer Concrete (MEPC) studied consists of epoxy resin as a binder and a mixture of two types of sands (alluvial (0/0.63 mm) and dune (0/4 mm) sands), as well as crushed limestone gravel (3/8 mm). Six compositions were prepared with two epoxy resin contents (10% and 14% of the total weight of mixture) and three G/S ratios (0.25, 0.50 and 0.75). The studied properties are density, water absorption, compressive and flexural strengths, thermal conductivity, thermal diffusivity, specific heat and macrostructure. Results & Discussion: The obtained results show that the G/S ratio, as well as the epoxy resin content, has a significant influence on the properties of MEPC. In addition, 14% epoxy resin and the G/S ratio of 0.75 can be considered as optimal values, which lead to very interesting physico-mechanical performances (denser and less porous material, more resistant with almost similar thermal conductivity). Moreover, the density, the water absorption and the optical microscopic observation confirm that mixes containing 14% epoxy are more impermeable, compact and homogeneous than those containing 10% epoxy. Conclusion: Finally, it should be noted that the incorporation of aggregates being relatively coarse decreases the grains’ specific surface and reduces the porosity of the granular mix, which enable the epoxy product to completely cover the surface of mineral grains. A perfect covering of aggregate grains with a bender improves the adhesion between the aggregates and the polymer matrix.


2018 ◽  
Vol 5 (9) ◽  
pp. 19723-19727 ◽  
Author(s):  
Asmeeta Jagdev ◽  
Bidyut Prava Jena ◽  
Bijaya Bijeta Nayak ◽  
Suchismita Satapathy

2017 ◽  
Vol 24 (5) ◽  
pp. 731-738 ◽  
Author(s):  
Varun Mittal ◽  
Shishir Sinha

AbstractThe aim of this research was to study the feasibility of using wheat straw fiber with epoxy resin for developing natural fiber-polymer composites. For this purpose, the epoxy resin was reinforced with 5, 10, 15, 20, and 25 wt.% of the wheat straw fiber with the help of the hand lay-up technique. Further, in order to improve the composite characteristic, wheat straw fibers were treated with three different concentrations of alkali (1%, 3%, and 5%). The mechanical and water absorption properties of the treated fiber composites were characterized and compared with those of untreated fiber-filled epoxy composites. It was observed that the mechanical properties and water resistance were reduced with the increase in wheat straw fiber loading from 5 to 25 wt.%. Among the three levels of alkali treatment, the composite made with 3% alkali-treated fiber exhibited superior mechanical properties than the other untreated and treated fiber composites, which pointed to an efficient fiber-matrix adhesion. The scanning electron microscope was used to observe the surface features of the wheat straw fiber.


2010 ◽  
Vol 660-661 ◽  
pp. 681-685
Author(s):  
Carlos Maurício Fontes Vieira ◽  
Lussandra Arêdes Freitas ◽  
Rubén Jesus Sánchez Rodríguez ◽  
Sérgio Neves Monteiro

This work has as its objective to evaluate the effect in the physical and mechanical properties of a red ceramic by the incorporation of petroleum coke from a refining plant. The characterization of the coke was done by optical microscopy and DTA/TG. Compositions were prepared with 0, 1, 2 and 4 wt.% of petroleum coke incorporated into a kaolinitic clayey body. Rectangular specimens were formed by extrusion before firing at 950°C. The determined physical and mechanical properties were: flexural rupture strength and water absorption. The microstructure of the fired ceramics was evaluated by SEM. The results showed that the incorporation of up to 4 wt.% of petroleum coke is not deleterious to the water absorption and mechanical strength of the clayey ceramic fired at 950oC.


Author(s):  
ANDRÉS PACHECO LANCHEROS ◽  
AURA LOMBANA PUERTA ◽  
ÁLVARO REALPE JIMÉNEZ ◽  
DINA MENDOZA BELTRAN ◽  
MARÍA TERESA ACEVEDO MORANTES

Proton Exchange Membranes (PEMs) are materials developed with a focus on high-performance, low-cost features to achieve promising fuel cell technology in stationary, portable, and transportation facilities. In this study, we synthesized membranes from Poly (oxy-1,4-phenylenesulfonyl-1,4-phenylene) (PES) sulfonated with modification by adding nanoclay to improve the mechanical properties of PEMs. The sulfonation time and the concentration of nanoclays directly favored properties such as contact angle, water absorption, porosity, and mechanical properties. However, a higher concentration of nanoclays (e.g., 10% by weight) damages the mechanical properties of PES membranes specifically. The membrane with 5% by weight of nanoclay and a sulfonation time of 2 h achieved the best performance.


2018 ◽  
Vol 51 (2) ◽  
pp. 175-190 ◽  
Author(s):  
F Oulmou ◽  
A Benhamida ◽  
A Dorigato ◽  
A Sola ◽  
M Messori ◽  
...  

The preparation and thermo-mechanical characterization of composites based on polyamide 11 (PA11) filled with various amounts of both expandable and expanded graphites are presented. Investigation conducted using X-ray diffraction (XRD), scanning electron microscopy and surface area analyses indicated how graphite expanded under the selected processing conditions. The XRD analysis on PA11/graphite composites revealed no change in the crystal form of the PA11, while the presence of diffraction peaks associated to the graphite-stacked lamellae can be still detected. All the investigated composites showed an improvement of the thermal stability and mechanical properties (elastic and storage moduli).


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