The Use of Basalt Rock Powder and Superfine Sand as Supplementary Cementitious Materials for Friendly Environmental Cement Mortar

2019 ◽  
Vol 1 (1) ◽  
Author(s):  
Hongxia Qiao ◽  
Desire Ndahirwa ◽  
Yuanke Li ◽  
Jinke Liang
Keyword(s):  
Portland Cement ◽  
Mechanical Performance ◽  
Cement Mortar ◽  
Ultrasonic Pulse Velocity ◽  
Cementitious Materials ◽  
Pulse Velocity ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Rock Powder ◽  
Basalt Rock

The research gap about the application of basalt rock powder (BRP) and superfine sand (SS) as fillers in preparation of cement mortar is significant. This study characterizes the mechanical performance of the cement mortar formulated considering Portland cement, artificial sand and water as principal mixture components. To analyze the influence of BRP and SS on the strength properties of the mortar, the Portland cement and artificial sand have been replaced by BRP and SS respectively. The replacement percentages are 10%, 15%, 20%, 25% and 30% when the basalt rock powder replaces Portland cement and in case artificial sand is replaced by superfine sand, 10%, 20%, 30%, 40% and 50%. The percentages of basalt rock powder and superfine sand replace, in volume, the same quantity of Portland cement and artificial sand that forms portion of the mixture. The strength indexes such as flexural strength, compressive strength, ultrasonic pulse velocity and dynamic elastic modulus were investigated. Overall results show that despite the reduction of mechanical properties of cement mortar, BRP and SS can be used as partial replacement of Portland cement and artificial sand in account of ratios from 10% to 25% basalt rock powder quantity by Portland cement weight and 10% to 20% superfine sand amount by volume of artificial sand.

The Feasibility of Basalt Rock Powder and Superfine Sand as Partial Replacement Materials for Portland Cement and Artificial Sand in Cement Mortar

2019 ◽  
Vol 1 (1) ◽  
Author(s):  
Hongxia Qiao ◽  
Desire Ndahirwa ◽  
Yuanke Li ◽  
Jinke Liang
Keyword(s):  
Portland Cement ◽  
Mechanical Performance ◽  
Cement Mortar ◽  
Ultrasonic Pulse Velocity ◽  
Ultrasonic Pulse ◽  
Pulse Velocity ◽  
Partial Replacement ◽  
Rock Powder ◽  
Research Gap ◽  
Basalt Rock

The research gap on the feasibility of basalt rock powder (BRP) and superfine sand (SS) in preparation of cement mortar is significant. Thisstudy examines probable changes occurred in the modified cement mortar due to incorporation of certain quantity of basalt rock powder andsuperfine sand in mixture proportion. The cement mortar included Portland cement, artificial sand and water as principal mixture constituents. Then, basalt rock powder and superfine sand were added as partial replacement materials for Portland cement and artificial sand respectively. Therefore, replacement percentages were 10%, 15%, 20%, 25% and 30% when the basalt rock powder replaced Portland cement and in case the artificial sand was replaced by superfine sand, 10%, 20%, 30%, 40% and 50%. Then, the strength indexes such as flexural strength, compressive strength, ultrasonic pulse velocity and dynamic elastic modulus were investigated. The results show that the presence of basalt rock powder in mixture proportion increased the flexural and compressive strengths of cement mortar however the cement mortar that contained superfine sand illustrated inadequate mechanical performance as flexural and compressive strengths decreased remarkably. Moreover, when basalt rock powder and superfine sand were included together in mixture proportion, the cement mortar’s mechanical performance declined compared to that of the reference cement mortar. Despite the fact that basalt rock powder and superfine sand weakened the cement mortar’s mechanical properties, it was found that they can be added into the cement mortar as partial replacement of Portland cement and artificial sand in the following ratios: from 10% to 25% when basalt rock powder replaces Portland cement and from 10% to 20% when artificial sand is replaced by superfine sand.

scholarly journals Behavior of green reactive powder mortar reinforced with steel fibers

2021 ◽  
Vol 30 (1) ◽  
pp. 130-143
Author(s):  
Eethar Thanon Dawood ◽  
Mafaz Hani Abdullah
Keyword(s):  
Silica Fume ◽  
Steel Slag ◽  
Ultrasonic Pulse Velocity ◽  
Cementitious Materials ◽  
Pulse Velocity ◽  
Steel Fibers ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Second Phase ◽  
Reactive Powder

Abstract The use of supplementary cementitious materials like crushed glass, steel slag, and silica fume at an acceptable level has resulted in many advantages such as reduction of the waste solid materials and production of eco-friendly material. Moreover, the inclusion of fibers for reinforcing cementitious matrix can improve its properties overall. Therefore, this research has been divided into two phases. The first phase has included the production of green reactive powder mortar and the investigation of its properties. The second phase has involved the incorporation of the micro steel fibers to green reactive powder mortar with different amounts. The results have indicated that the use of the crushed glass, steel slag, and silica fume by 8, 12, and 10% as a partial replacement of cement with suitable chemical admixture gives a great reduction of cement by 30% from the total cementitious amount used in reactive powder mortar and greater values of strengths for reactive powder mortar. The addition of micro steel fibers by 1, 1.5, 2, and 2.5% improves the dry bulk density, ultrasonic pulse velocity, compressive strength, flexural strength, and tensile strength of green mortar. The best increase has been observed at green reactive powder mortar (GRPC) containing 2 % of micro steel fibers.

scholarly journals Use of Cement Kiln Dust and Silica Fume as partial replacement for cement in concrete

2021 ◽  
Vol 877 (1) ◽  
pp. 012045
Author(s):  
Raid Hussian
Keyword(s):  
Silica Fume ◽  
Ultrasonic Pulse Velocity ◽  
Cementitious Materials ◽  
Pulse Velocity ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Cement Kiln Dust ◽  
Cement Kiln ◽  
Concrete Mixtures ◽  
Kiln Dust

Abstract Cement is amongst the most polluting materials utilized in the building sector, contributing to a variety of hazardous pollutants, including greenhouse gas emissions. This raises health impacts related to the manufacture of cement. As a result, a substitute substance for conventional cement with low environmental effects and better building characteristics is required. The purpose of the study would be to look at the consequences of using supplementary cementitious materials (SCMS) to substitute cement in a concrete mix partially. This study employed silica fume (SF) and cement kiln dust (CKD) as supplementary cementitious materials. Several concrete mixtures were created by substituting cement by a combination of SF and CKD in three proportions which that 25%, 35%, and 45% within curing periods of (one week and four weeks); the concrete mixtures were tested. The ultrasonic pulse velocity (UPV) test has been used to investigate the concrete mixture’s strength in this study. The findings show that the optimal proportion of SF replacement cement and CKD involvement ranged from 25% to 35%. The pulse velocity of specimens improves when the proportion of CKD and SF increases to the optimal percentage, while the larger amounts of these by-products begin to lower the pulse velocity of specimens.

scholarly journals Properties of Portland Cement Mortar with Substitutions of Natural and Expanded Perlite

2018 ◽  
Author(s):  
Mauricio Arreola Sánchez ◽  
Wilfrido Martínez Molina ◽  
Hugo Luis Chávez García ◽  
Elia Mercedes Alonso Guzmán ◽  
Andrés A. Torres Acosta ◽  
...  
Keyword(s):  
Portland Cement ◽  
Cement Mortar ◽  
Total Porosity ◽  
Ultrasonic Pulse Velocity ◽  
Ultrasonic Pulse ◽  
Pulse Velocity ◽  
Partial Replacement ◽  
Expanded Perlite ◽  
Hardened State ◽  
Non Destructive

The present research deals with the feasibility of using high-temperature pozzolans such as Natural Perlite (NP) and Expanded Perlite (EP), different dosagues of additions were made to mortars in order to perform their mechanical properties. Mortars were subjected to destructive tests in hardened state: compression, tension, flexion and adhesion strength; as well as non-destructive tests in hardened state: ultrasonic pulse velocity (UPV), electrical resistivity (ER), density (ρ) and total porosity (PT); in addition to attack by sodium sulfate at 90 days. The percentages of the substitutions were 5%, 10%, 15%, 20% and 30% by weight of Portland cement mass (PC) relative to a control mortar (cement-sand-water). With the partial replacement of the cement and according to the tests carried out, it can be observed that the problem of durability and CO2 emissions is significantly reduced and, consequently, an energy saving and a lower environmental impact are promoted.

scholarly journals Use of Treated Non-Ferrous Metallurgical Slags as Supplementary Cementitious Materials in Cementitious Mixtures

2021 ◽  
Vol 11 (9) ◽  
pp. 4028
Author(s):  
Asghar Gholizadeh Vayghan ◽  
Liesbeth Horckmans ◽  
Ruben Snellings ◽  
Arne Peys ◽  
Priscilla Teck ◽  
...  
Keyword(s):  
Mechanical Performance ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Strength Development ◽  
Supplementary Cementitious Material ◽  
Performance Requirements ◽  
Metallurgical Slags ◽  
Leaching Behaviour ◽  
Kinetics Of

This research investigated the possibility of using metallurgical slags from the copper and lead industries as partial replacement for cement. The studied slags were fayalitic, having a mainly ferro-silicate composition with minor contents of Al2O3 and CaO. The slags were treated at 1200–1300 °C (to reduce the heavy metal content) and then granulated in water to promote the formation of reactive phases. A full hydration study was carried out to assess the kinetics of reactions, the phases formed during hydration, the reactivity of the slags and their strength activity as supplementary cementitious material (SCM). The batch-leaching behaviour of cementitious mixtures incorporating treated slags was also investigated. The results showed that all three slags have satisfactory leaching behaviour and similar performance in terms of reactivity and contribution to the strength development. All slags were found to have mediocre reactivity and contribution to strength, especially at early ages. Nonetheless, they passed the minimum mechanical performance requirements and were found to qualify for use in cement.

scholarly journals The Potentials of Iron and Steel Slags as Supplementary Cementitious Materials in the Nigerian Construction Industry: A Review

2018 ◽  
Vol 2 (2) ◽  
pp. 208-218
Author(s):  
O. R. Ogirigbo ◽  
J. O. Ukpata ◽  
I. Inerhunwa
Keyword(s):  
Portland Cement ◽  
Construction Industry ◽  
Waste Product ◽  
Steel Production ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Iron And Steel ◽  
Tropical Environments ◽  
Iron And Steel Production

Ground Granulated Blast Furnace Slag (GGBS) is a type of Supplementary Cementitious Material (SCM) that is currently being used extensively in the global construction industry. SCMs are cheaper than Portland cement, help to improve certain properties of concrete and also help to reduce the environmental footprint associated with the production of Portland cement. GGBS is readily available in most parts of the world as a waste product from iron and steel production. However, its use as a SCM in some countries has not been fully maximized. This is primarily because of lack of documented studies on the properties of GGBS that influences its suitability as a SCM, especially in tropical environments. This paper reviewed the use of GGBS as a SCM for the partial replacement of Portland cement, with particular emphasis on its potential use in tropical warm environments such as Nigeria and other similar countries.

Application of Zeolite as a Partial Replacement of Cement in Concrete Production

2014 ◽  
Vol 621 ◽  
pp. 30-34
Author(s):  
Eva Vejmelková ◽  
Dana Koňáková ◽  
Monika Čáchová ◽  
Martin Keppert ◽  
Adam Hubáček ◽  
...  
Keyword(s):  
Portland Cement ◽  
Natural Zeolite ◽  
General Rule ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Large Variability ◽  
Substitution Level ◽  
Concrete Production ◽  
Zeolite Rock

Natural zeolite rocks are known to be able to act as Supplementary Cementitious Materials (SCM) in Portland cement based concrete. Generally SCMs are reacting with portlandite and providing binding hydration products just as Portland cement does. In this way an SCM can substitute certain amount of Portland cement in concrete and thus reduce the related energy consumption and CO2 generation. Due to a large variability of SCMs composition and properties there is not any general rule for an optimum Portland cement substitution level. In this paper, the influence of natural zeolite rock on selected mechanical, hygric and thermal properties of concrete is studied. Experimental results show that the analyzed zeolite is acting as a pozzolan but for higher amounts its application leads to an increase in concrete porosity which affects its properties in a significant way.

Pulse Velocity Measurements in Fly Ash Blended Cementitious Systems Containing 43 Grade Cement

2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
V. M. Sounthararajan ◽  
A. Sivakumar
Keyword(s):  
Fly Ash ◽  
Cost Savings ◽  
Ultrasonic Pulse Velocity ◽  
Cementitious Materials ◽  
Ultrasonic Pulse ◽  
Pozzolanic Reaction ◽  
Pulse Velocity ◽  
Supplementary Cementitious Materials ◽  
Pozzolanic Material ◽  
Cementitious Systems

Investigations on the different supplementary cementitious materials based on the hardening properties and the optimized dosage in cementitious systems find the right choice of pozzolanic material. It is essential to combine various additive/admixtures in concrete in proper proportions to maximize the benefits resulting in cost savings in construction. In the recent years, production technology and composition of hydraulic cements affect the setting and early age behavior of cementitious material. The addition of fly ash in cement is one viable technology to derive maximum benefits in terms of the economy and improved pozzolanic reaction. Ultrasonic pulse velocity testing is a feasible method for evaluating the hardening properties of cementitious materials. In this study, an attempt was made to derive the engineering basis for understanding the development of hardness during hydration of fly ash (FA) based cementitious systems. The tests conducted using pulse velocity technique proved to be an effective method for characterizing the early strength gain properties of different cementitious systems.

scholarly journals The Influence of Thermo-Mechanical Activation of Bentonite on the Mechanical and Durability Performance of Concrete

2019 ◽  
Vol 9 (24) ◽  
pp. 5549 ◽  
Author(s):  
Safi Ur Rehman ◽  
Muhammad Yaqub ◽  
Muhammad Noman ◽  
Babar Ali ◽  
Muhammad Nasir Ayaz Khan ◽  
...  
Keyword(s):  
Portland Cement ◽  
Mechanical Activation ◽  
Mechanical Performance ◽  
Experimental Testing ◽  
Construction Material ◽  
Cementitious Materials ◽  
Supplementary Cementitious Materials ◽  
Low Carbon ◽  
Acid Attack ◽  
Split Tensile Strength

Despite presenting a very high global warming toll, Portland cement concrete is the most widely used construction material in the world. The eco-efficiency, economy, and the overall mechanical and durability performances of concrete can be improved by incorporating supplementary cementitious materials (SCMs) as partial substitutions to ordinary Portland cement (OPC). Naturally found bentonite possesses pozzolanic properties and has very low carbon footprint compared to OPC. By applying activation techniques, the reactivity of bentonite can be improved, and its incorporation levels can be maximized. In this study, the influence of mechanical and thermo-mechanical activation of bentonite is investigated on properties of concrete. Bentonite was used for 0%, 10%, 15%, 20%, 25%, 30%, and 35% mass replacements of OPC. Mechanical (compressive strength and split tensile strength) and durability (water absorption, sorptivity coefficient, and acid attack resistance) properties were studied. Results of experimental testing revealed that, concrete containing bentonite showed good mechanical performance, while durability was significantly improved relative to control mix. Application of thermo-mechanical activation can enhance the incorporation levels of bentonite in concrete. At 15% and 25%, bentonite produced optimum results for mechanical and thermo-mechanical activation, respectively. Bentonite inclusion is more beneficial to the durability than the mechanical strength of concrete.

scholarly journals The Effect of SCMs in Blended Cements on Sorption Characteristics of Superabsorbent Polymers

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1609
Author(s):  
Rohollah Rostami ◽  
Agnieszka J. Klemm ◽  
Fernando C. R. Almeida
Keyword(s):  
Portland Cement ◽  
Chemical Properties ◽  
Blended Cement ◽  
Cementitious Materials ◽  
Absorption Capacity ◽  
Supplementary Cementitious Materials ◽  
Partial Replacement ◽  
Chemical Compositions ◽  
Superabsorbent Polymers ◽  
Blended Cements

Supplementary cementitious materials (SCMs), such as fly ash (FA) and ground granulated blast-furnace slag (GGBS), are often used as a partial replacement of cements to improve the sustainability of Portland cement-based materials and reduce their environmental impact. Superabsorbent polymers (SAPs) can be successfully used as internal curing agents in ultra-high performance cementitious materials by facilitating the hydration process and controlling the water supply in both fresh and hardened states. This paper intends to characterise the physical and chemical properties of SAPs and their sorption properties in different blended cement environments. The swelling capacity and kinetics of absorption of three superabsorbent polymers with different chemical compositions and grading were tested in different cement environments. Experimental results of their sorption performance in distinct solutions, including deionised water (DI), Portland cement (PC), and blended cements (PC-FA and PC-GGBS) and changes in pH of different solutions over time were investigated. The results showed that PC-FA solution had the lowest pH followed by PC-GGBS solution. Moreover, SAPs samples displayed the highest absorption capacities in PC-FA solutions, and the lowest swelling capacities were found in PC-GGBS solutions. Furthermore, SAP with smaller particle sizes had the greatest absorption capacity values in all solutions.

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