scholarly journals Use of Treated Non-Ferrous Metallurgical Slags as Supplementary Cementitious Materials in Cementitious Mixtures

2021 ◽  
Vol 11 (9) ◽  
pp. 4028
Author(s):  
Asghar Gholizadeh Vayghan ◽  
Liesbeth Horckmans ◽  
Ruben Snellings ◽  
Arne Peys ◽  
Priscilla Teck ◽  
...  

This research investigated the possibility of using metallurgical slags from the copper and lead industries as partial replacement for cement. The studied slags were fayalitic, having a mainly ferro-silicate composition with minor contents of Al2O3 and CaO. The slags were treated at 1200–1300 °C (to reduce the heavy metal content) and then granulated in water to promote the formation of reactive phases. A full hydration study was carried out to assess the kinetics of reactions, the phases formed during hydration, the reactivity of the slags and their strength activity as supplementary cementitious material (SCM). The batch-leaching behaviour of cementitious mixtures incorporating treated slags was also investigated. The results showed that all three slags have satisfactory leaching behaviour and similar performance in terms of reactivity and contribution to the strength development. All slags were found to have mediocre reactivity and contribution to strength, especially at early ages. Nonetheless, they passed the minimum mechanical performance requirements and were found to qualify for use in cement.

2019 ◽  
Vol 1 (1) ◽  
Author(s):  
Hongxia Qiao ◽  
Desire Ndahirwa ◽  
Yuanke Li ◽  
Jinke Liang

The research gap about the application of basalt rock powder (BRP) and superfine sand (SS) as fillers in preparation of cement mortar is significant. This study characterizes the mechanical performance of the cement mortar formulated considering Portland cement, artificial sand and water as principal mixture components. To analyze the influence of BRP and SS on the strength properties of the mortar, the Portland cement and artificial sand have been replaced by BRP and SS respectively. The replacement percentages are 10%, 15%, 20%, 25% and 30% when the basalt rock powder replaces Portland cement and in case artificial sand is replaced by superfine sand, 10%, 20%, 30%, 40% and 50%. The percentages of basalt rock powder and superfine sand replace, in volume, the same quantity of Portland cement and artificial sand that forms portion of the mixture. The strength indexes such as flexural strength, compressive strength, ultrasonic pulse velocity and dynamic elastic modulus were investigated. Overall results show that despite the reduction of mechanical properties of cement mortar, BRP and SS can be used as partial replacement of Portland cement and artificial sand in account of ratios from 10% to 25% basalt rock powder quantity by Portland cement weight and 10% to 20% superfine sand amount by volume of artificial sand.


2021 ◽  
Vol 1200 (1) ◽  
pp. 012004
Author(s):  
M R Md Zain ◽  
C L Oh ◽  
L S Wee

Abstract Engineered cementitious composites (ECC) mixtures demand a large cement content, which is detrimental to their sustainable development because mass cement production is hazardous to the environment and human health. Thus, this paper investigates the mechanical performance of eco engineered cementitious composites (ECC) under axial compressive loading and direct tensile strength tests. The eco ECC used in this investigation was comprised of cement, superplasticizer, fly ash (FA) or ground granulated blast furnace slag (GGBS), polypropylene (PP) fibre, water and recycled concrete fines (RCF). Two (2) eco ECC mixture series were designed and prepared. GGBS70 (70 percent GGBS + 30 percent cement), FA70 (70 percent Fly Ash + 30 percent cement), GGBS80 (80 percent GGBS + 20 percent cement), and FA80 (80 percent Fly Ash + 20 percent cement) are the four Cement-GGBS and Cement-Fly Ash combinations examined in this study. Also every combination had two different RCF percentages, R0.2 (0.2 percent RCF) and R0.4 (0.4 percent RCF). The main objective of this research is to determine the optimum mix design for eco ECC that contains supplementary Cementitious Materials (SCMs) such as GGBS or FA. Additionally, recycled concrete fines (RCF) were used as a substitute for sand. The influence of different cement replacement materials and RCF content on compressive and tensile strength was experimentally investigated. The inclusion of GGBS as a partial replacement of cement in the eco concrete mixture results in greater compressive strength than Fly Ash (FA). The test results revealed that increasing the RCF content in the ECC mixture resulted in higher compressive and tensile strength. When the sand to binder ratio was adjusted between 0.2 and 0.4, the compressive and tensile strength of the ECC mixture increased.


2021 ◽  
pp. X
Author(s):  
Ting ZHANG ◽  
Ditao NIU ◽  
Chaofei LI

In-depth understanding of the calcium sulphoaluminate (CSA) cement, a type of environment-friendly cement, is essential for its wide application in engineering practice. Partial replacement of CSA by alternative alumina-rich powders has significant potential in the production of cost-effective CSA cement. In this work various supplementary cementitious materials (SCMs) including slag, metakaolin and silica fume with different replacement levels were added into CSA cement, and mixing with seawater, to prepare paste and concrete specimens. The development of hydration products in the paste specimens was characterized by X-ray diffraction and Thermogravimetric analysis. The pore structures of the seawater-mixed paste specimens obtained from mercury intrusion porosimetry tests, along with the pH value and free chloride content in the pore solution, were analyzed. Results show that various SCMs have significantly different effects on the pore solution chemistry, hydration and microstructural formation of the seawater-mixed CSA cement, resulting in different mechanical behavior and durability properties. The results of this work are helpful for the development of cost-effective CSA cement-based concrete used in marine constructions.


2019 ◽  
Vol 4 ◽  
pp. 9-15
Author(s):  
Md Shamsuddoha ◽  
Götz Hüsken ◽  
Wolfram Schmidt ◽  
Hans-Carsten Kühne ◽  
Matthias Baeßler

Grouts have numerous applications in construction industry such as joint sealing, structural repair, and connections in precast elements. They are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23oC and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.


Author(s):  
O. R. Ogirigbo ◽  
J. O. Ukpata ◽  
I. Inerhunwa

Ground Granulated Blast Furnace Slag (GGBS) is a type of Supplementary Cementitious Material (SCM) that is currently being used extensively in the global construction industry. SCMs are cheaper than Portland cement, help to improve certain properties of concrete and also help to reduce the environmental footprint associated with the production of Portland cement. GGBS is readily available in most parts of the world as a waste product from iron and steel production. However, its use as a SCM in some countries has not been fully maximized. This is primarily because of lack of documented studies on the properties of GGBS that influences its suitability as a SCM, especially in tropical environments. This paper reviewed the use of GGBS as a SCM for the partial replacement of Portland cement, with particular emphasis on its potential use in tropical warm environments such as Nigeria and other similar countries.


Reactive powder concrete (RPC) is the ultra-high strength concrete made by cementitious materials like silica fumes, cement etc. The coarse aggregates are completely replaced by quartz sand. Steel fibers which are optional are added to enhance the ductility. Market survey has shown that micro-silica is not so easily available and relatively costly. Therefore an attempt is made to experimentally investigate the reduction of micro-silica content by replacing it with fly-ash and mechanical properties of modified RPC are investigated. Experimental investigations show that compressive strength decreases gradually with addition of the fly ash. With 10 per cent replacement of micro silica, the flexural and tensile strength showed 40 and 46 per cent increase in the respective strength, though the decrease in the compressive strength was observed to be about 20 per cent. For further percentage of replacement, there was substantial drop in compressive, flexural as well as tensile strength. The experimental results thereby indicates that utilisation of fly-ash as a partial replacement to micro silica up to 10 per cent in RPC is feasible and shows quite acceptable mechanical performance with the advantage of utilisation of fly-ash in replacement of micro-silica.


2019 ◽  
Vol 292 ◽  
pp. 102-107 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Karel Šeps ◽  
Roman Chylík ◽  
Vladimír Hrbek

High-performance concrete is a very specific type of concrete. Its production is sensitive to both the quality of compounds used and the order of addition of particular compounds during the homogenization process. The mechanical properties were observed for four dosing procedures of each of the three tested concrete mixtures. The four dosing procedures were identical for the three mixes. The three mixes varied only in the type of supplementary cementitious material used and in water content. The water content difference was caused by variable k-value of particular additives. The water-to-binder ratio was kept constant for all the concretes. The additives used were metakaolin, fly ash and microsilica. The comparison of particular dosing procedures was carried out on the values of basic mechanical properties of concrete. The paper compares compressive strength and depth of penetration of water under pressure. Besides the comparsion of macro-mechanical properties, the effect of microsilica and fly ash additives on micro-mechanical properties was observed with the use of scanning electron microscopy (SEM) and nanoindentation data analysis. Nanoindentation was used to determine the thickness and strength of interfacial transition zone (ITZ) for different sequence of addition of cement, additive and aggregate. The thickness obtained by nanoindentation was further investigated by SEM EDS line scanning.


2019 ◽  
Vol 289 ◽  
pp. 02005
Author(s):  
Ioanna Papayianni ◽  
Fotini Kesikidou ◽  
Philip Henes Alt

Shrinkage is one of the main reasons for mortar and concrete failures like curling, crack formation and de-bonding. It is a complex phenomenon due to many factors involved, such as the type and amount of cement, water to binder ratio, binder to aggregates ratio and the type and granulometry of the aggregates, relative humidity, air temperature and the temperature of concrete. To reduce this phenomenon, Shrinkage Reducing Admixtures (SRAs) have been studied over the last 30 years. On the other hand, investigation in the field of Supplementary Cementitious Materials (SCMs) has indicated that their use in concrete may improve its volume stability depending on their percentage and the type of the material. In this paper, the addition of a Shrinkage Reducing Admixture and Supplementary Cementitious Materials like ladle furnace slag, calcareous fly ash and limestone filler, were investigated. Their influence, separately and in combination, in volume stability and strength development of cement mortars was identified. Capillary absorption and open porosity were also determined.


Author(s):  
Khashayar Jafari ◽  
Farshad Rajabipour

Supplementary cementitious materials (SCMs) are natural or industrial by-product materials which are used to improve the performance, durability, and sustainability of concrete mixtures. Motivated by the recent reports on shortage of conventional SCMs, impure calcined clays (CCs) are receiving attention as abundant alternative pozzolans for concrete. In this study, a clay slurry resulting from washing aggregates in a commercial sand and gravel pit was investigated. This source clay was dried and calcined, and the properties and pozzolanic performance of the resulting CC was evaluated. It was observed that despite having a large (>50%wt.) inert quartz content, the CC met all ASTM C618-19 (AASHTO M295) requirements for natural pozzolan. A pavement-grade concrete mixture containing 20%CC as a cement replacement (by weight) produced desired workability and fresh and hardened air content. Strength development was slightly below the control. The use of CC improved the durability of concrete with respect to chloride penetration, alkali–silica reaction, and drying shrinkage in comparison with a control (100% Portland cement) mixture. In addition, ternary limestone-calcined clay–cement and slag-calcined clay–cement mortar mixtures showed excellent strength development while replacing nearly 50% of the Portland cement.


2018 ◽  
Vol 7 (2.12) ◽  
pp. 446
Author(s):  
L Krishnaraj ◽  
P T. Ravichandran ◽  
M V.A.Karthik ◽  
N Satheeshram Avudaiyappan ◽  
. .

The life of the concrete is strongly influenced by durability parameters. The permeability is one of the main characteristics influencing the durability of concrete. The concrete is more permeable due to the ingress of water, oxygen, chloride, sulphate, and other potential deleterious substances. The durability of concrete is mainly affected by pore structure system of concrete and addingthe supplementary cementitious materials (SCM), such as fly ash, slag cement, and silica fume can be decrease permeability. Crystalline technology enhances the strength of concrete by filling the poresand micro-cracks with non-dissolvable substances. To study the efficiency of crystalline formation in concrete in terms of more permeable should be guaranteed through a specific technique.The effectiveness of crystalline waterproofing system with partial replacement cement by GGBS is studiedin terms of strength and durability. The performance of the two different types of crystalline waterproofing integral admixtures has been studied for compressive strength, Split tensile strength, workability, water permeability, Rapid chloride permeability test and porosity in this paper.The early strength increased in GGBS with crystalline admixture concretes compare to the control concrete. No significant strength reduction is observed in GGBS concretes with crystalline admixture when replaced with 20% and 40% of cement than control concrete.  


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