scholarly journals Modelling and Simulation of Transpiration Cooling Systems for Atmospheric Re-Entry

Aerospace ◽  
2020 ◽  
Vol 7 (7) ◽  
pp. 89
Author(s):  
Deep Bandivadekar ◽  
Edmondo Minisci

Aerothermodynamic heating is one of the primary challenges faced in progressing towards reliable hypersonic transportation. In the present study, the transpiration cooling method applied to the thermal protection system of re-entry vehicles is investigated. The complexity in analysing the incoming heat flux for re-entry lies not only in the extreme conditions of the flow but also in the fact that the coolant flow through the porous medium needs to be treated appropriately. While the re-entering spacecraft passes through various flow regimes, the peak conditions are faced only near continuum regime. Focusing on these conditions, traditional computational fluid dynamics techniques are used to model transpiration cooling for re-entry vehicles. In the current work, the open source CFD framework OpenFOAM is used to couple two different solvers iteratively and then analyse the thermal response for flow speed conditions typical of re-entry vehicles. Independent computations are performed using the explicit, loosely coupled procedure for high speed argon flow over a 2D axi-symmetrical cylindrical vehicle. The results presented indicate distinct heat flux drop along the surface of the cylindrical vehicle as a function of parameters such as coolant pressure and wall temperature.

Author(s):  
Yongmei Liu ◽  
Rajen Dias

Abstract Study presented here has shown that Infrared thermography has the potential to be a nondestructive analysis tool for evaluating package sublayer defects. Thermal imaging is achieved by applying pulsed external heating to the package surface and monitoring the surface thermal response as a function of time with a high-speed IR camera. Since the thermal response of the surface is affected by the defects such as voids and delamination below the package surface, the technique can be used to assist package defects detection and analysis.


2021 ◽  
pp. 146808742110072
Author(s):  
Karri Keskinen ◽  
Walter Vera-Tudela ◽  
Yuri M Wright ◽  
Konstantinos Boulouchos

Combustion chamber wall heat transfer is a major contributor to efficiency losses in diesel engines. In this context, thermal swing materials (adapting to the surrounding gas temperature) have been pinpointed as a promising mitigative solution. In this study, experiments are carried out in a high-pressure/high-temperature vessel to (a) characterise the wall heat transfer process ensuing from wall impingement of a combusting fuel spray, and (b) evaluate insulative improvements provided by a coating that promotes thermal swing. The baseline experimental condition resembles that of Spray A from the Engine Combustion Network, while additional variations are generated by modifying the ambient temperature as well as the injection pressure and duration. Wall heat transfer and wall temperature measurements are time-resolved and accompanied by concurrent high-speed imaging of natural luminosity. An investigation with an uncoated wall is carried out with several sensor locations around the stagnation point, elucidating sensor-to-sensor variability and setup symmetry. Surface heat flux follows three phases: (i) an initial peak, (ii) a slightly lower plateau dependent on the injection duration, and (iii) a slow decline. In addition to the uncoated reference case, the investigation involves a coating made of porous zirconia, an established thermal swing material. With a coated setup, the projection of surface quantities (heat flux and temperature) from the immersed measurement location requires additional numerical analysis of conjugate heat transfer. Starting from the traces measured beneath the coating, the surface quantities are obtained by solving a one-dimensional inverse heat transfer problem. The present measurements are complemented by CFD simulations supplemented with recent rough-wall models. The surface roughness of the coated specimen is indicated to have a significant impact on the wall heat flux, offsetting the expected benefit from the thermal swing material.


Author(s):  
Claudio Miccoli ◽  
Alessandro Turchi ◽  
Pierre Schrooyen ◽  
Domenic D’Ambrosio ◽  
Thierry Magin

AbstractThis work deals with the analysis of the cork P50, an ablative thermal protection material (TPM) used for the heat shield of the qarman Re-entry CubeSat. Developed for the European Space Agency (ESA) at the von Karman Institute (VKI) for Fluid Dynamics, qarman is a scientific demonstrator for Aerothermodynamic Research. The ability to model and predict the atypical behavior of the new cork-based materials is considered a critical research topic. Therefore, this work is motivated by the need to develop a numerical model able to respond to this demand, in preparation to the post-flight analysis of qarman. This study is focused on the main thermal response phenomena of the cork P50: pyrolysis and swelling. Pyrolysis was analyzed by means of the multi-physics Computational Fluid Dynamics (CFD) code argo, developed at Cenaero. Based on a unified flow-material solver, the Volume Averaged Navier–Stokes (VANS) equations were numerically solved to describe the interaction between a multi-species high enthalpy flow and a reactive porous medium, by means of a high-order Discontinuous Galerkin Method (DGM). Specifically, an accurate method to compute the pyrolysis production rate was implemented. The modeling of swelling was the most ambitious task, requiring the development of a physical model accounting for this phenomenon, for the purpose of a future implementation within argo. A 1D model was proposed, mainly based on an a priori assumption on the swelling velocity and the resolution of a nonlinear advection equation, by means of a Finite Difference Method (FDM). Once developed, the model was successfully tested through a matlab code, showing that the approach is promising and thus opening the way to further developments.


2015 ◽  
Vol 1092-1093 ◽  
pp. 534-538
Author(s):  
Xiong Chen ◽  
Hai Feng Xue ◽  
Hua Liang

Thermal protection materials are required to preserve the metal components of motor that suffer severe heat load. The research on thermal response of insulation of ramjet combustion chamber was carried out by the ground test and numerical simulation. During the working time of the ramjet, the back-face temperature of the thermal protection material was measured. The scanning electron microscope of samples was investigated. The calculation of thermo-chemical flow was solved by the CFD software FLUENT to provide the heat load boundary for simulation of heat transfer of EPDM insulation. The heat transfer model was solved by the FEA software ANSYS. Comparison of the temperature profile at the ablating surface between calculation and measurement shows the two results agree with each other. The simulation results can provide the temperature rising trend of insulation in a certain extent.


Author(s):  
H Long ◽  
A A Lord ◽  
D T Gethin ◽  
B J Roylance

This paper investigates the effects of gear geometry, rotational speed and applied load, as well as lubrication conditions on surface temperature of high-speed gear teeth. The analytical approach and procedure for estimating frictional heat flux and heat transfer coefficients of gear teeth in high-speed operational conditions was developed and accounts for the effect of oil mist as a cooling medium. Numerical simulations of tooth temperature based on finite element analysis were established to investigate temperature distributions and variations over a range of applied load and rotational speed, which compared well with experimental measurements. A sensitivity analysis of surface temperature to gear configuration, frictional heat flux, heat transfer coefficients, and oil and ambient temperatures was conducted and the major parameters influencing surface temperature were evaluated.


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