scholarly journals Coating Process Optimization and Self-Healing Performance Evaluation of Shellac Microcapsules Coated with Melamine/Rice Husk Powder

2021 ◽  
Vol 11 (18) ◽  
pp. 8373
Author(s):  
Xiaoxing Yan ◽  
Yan Han ◽  
Taiyu Yin
Keyword(s):  
Rice Husk ◽  
Scratch Test ◽  
Core Material ◽  
Coating Process ◽  
Self Healing ◽  
Waterborne Coatings ◽  
The Core ◽  
Comprehensive Properties ◽  
Aging Resistance ◽  
Water Based

To explore the implication of the coating process on the comprehensive properties of water-based coating containing shellac microcapsules coated with melamine/rice husk powder on the Tilia cordata surface, the optical properties, mechanical properties, liquid resistance, aging resistance, chemical composition, and microstructure of the coating were analyzed comprehensively. After the best coating process was determined, compared with the coating without microcapsules, the self-repairing performance of the water-based coating containing shellac microcapsules coated with melamine/rice husk powder was explored via aging resistance test and scratch test. The results showed that the best comprehensive performance of the coating was obtained by three times primer, two times finish, and 6.0% shellac microcapsules coated with melamine/rice husk powder added in the primer. The coating with shellac microcapsules had significant stability, aging resistance, and self-healing performance, which can repair cracks in a certain period of time and inhibit the formation of cracks. At the core wall ratio of 0.75, the shellac which plays a role of the repair agent as the core material can effectively fill the microcracks in the coating to repair by flowing from the broken microcapsule because it can be physically cured at room temperature. The modification of waterborne coatings with shellac microcapsules coated with melamine/rice husk powder contributes the improved self-repairing properties of surface coatings containing heterogeneous natural polymer composites.

scholarly journals Effect of Coating Process on Mechanical, Optical, and Self-Healing Properties of Waterborne Coating on Basswood Surface with MF-Coated Shellac Core Microcapsule

Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4228
Author(s):  
Yu Tao ◽  
Xiaoxing Yan ◽  
Yijuan Chang
Keyword(s):  
Surface Coating ◽  
Incident Angle ◽  
Color Difference ◽  
Core Material ◽  
Wall Material ◽  
Coating Process ◽  
Waterborne Coating ◽  
Self Healing ◽  
Waterborne Coatings ◽  
Comprehensive Properties

Self-repairing microcapsules prepared with melamine formaldehyde (MF) resin as wall material and shellac and waterborne coating as core material were added to waterborne coating to prepare a self-repairing coating. In order to explore the effect of the coating process on the performance of the waterborne coating on the basswood surface with microcapsules, the number of coating layers of primer and finish and the addition mode of the microcapsules were tested as influencing factors. The effects of different coating processes on the optical, mechanical, and liquid resistance of the basswood surface coating were investigated. The results showed that different coating processes had little effect on the color difference of the coating. When the coating process was two layers of primer and three layers of finish, and microcapsules were added to the finish, the minimum gloss of the basswood surface coating at 60° incident angle was 10.2%, and the best mechanical properties, liquid resistance, and comprehensive properties were achieved. Finally, the aging resistance and self-healing performance of the waterborne coating on the basswood surface prepared by this coating process were explored. The results showed that the waterborne coating had a certain repair effect on scratch damage. This paper lays a theoretical foundation for the practical application of self-healing microcapsules in wood-surface waterborne coatings.

scholarly journals Effect of Urea-Formaldehyde (UF) with Waterborne Emulsion Microcapsules on Properties of Waterborne Acrylic Coatings Based on Coating Process for American Lime

2020 ◽  
Vol 10 (18) ◽  
pp. 6341 ◽  
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Xingyu Qian
Keyword(s):  
Urea Formaldehyde ◽  
Paint Film ◽  
Coating Process ◽  
Self Healing ◽  
Waterborne Coatings ◽  
Aging Resistance ◽  
Acrylic Coatings ◽  
Waterborne Emulsion ◽  
The Impact ◽  
Good Coating

The purpose of this paper is to explore the effect of urea-formaldehyde (UF) with waterborne emulsion microcapsules on the optical, mechanical and aging resistance properties of waterborne coatings from the perspective of coating process. In this paper, the microcapsules were prepared with UF resin as the wall materials and waterborne emulsion as the core materials. Based on the coating process, the optical, mechanical and aging resistance properties of the waterborne acrylic coatings with microcapsules for American lime were tested. The good coating process is three layers of primer, two layers of topcoat, and adding microcapsules into primer. The results showed that the coating process had little effect on the color difference of the paint film with microcapsules, the gloss of the paint film prepared by the good coating process was basically not changed, and the mechanical properties of the paint film were good. At this time, the hardness grade of the paint film was 3H, the adhesion was grade 0, the impact resistance was 110.0 N·cm−2, and the elongation at break was 29.7%. The microcapsules added to the primer had better liquid resistance than those added to the topcoat. The paint film had good stability and aging resistance, and could inhibit the generation of microcracks to a certain extent. The paint film prepared by the good coating process had better comprehensive performance. This work provides a technical reference for self-healing of the waterborne coatings on American lime.

scholarly journals Development and Performance Evaluation of Corrosion Resistance Self-Healing Coating

2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Akshya Kumar Guin ◽  
Suryakanta Nayak ◽  
Manish Kumar Bhadu ◽  
Veena Singh ◽  
Tapan Kumar Rout
Keyword(s):  
Corrosion Resistance ◽  
Performance Evaluation ◽  
Urea Formaldehyde ◽  
Sol Gel ◽  
Core Material ◽  
Self Healing ◽  
Nacl Solution ◽  
The Core ◽  
Steel Protection ◽  
And Performance

Polymer based nanocapsule was developed using core-cell approach, where the core material was methyl diphenyl diisocyanate and the cell material was urea-formaldehyde. The synthesized capsules of 100 to 800 nm size were incorporated into sol-gel matrix to prepare a final coating for steel protection. This coating was found protecting the steel at the damage or crack locations in 3.5% NaCl solution. SEM micrographs confirmed healing of the coating at the damage or crack points.

scholarly journals Preparation and Performance of Thermochromic and Self-Repairing Dual Function Paint Film with Lac Resin Microcapsules and Fluorane Microcapsules

Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3109
Author(s):  
Xiaoxing Yan ◽  
Wenting Zhao ◽  
Lin Wang
Keyword(s):  
In Situ Polymerization ◽  
Urea Formaldehyde ◽  
Paint Film ◽  
Impact Resistance ◽  
Core Material ◽  
Wall Material ◽  
Formaldehyde Resin ◽  
Dual Function ◽  
Aging Resistance ◽  
Water Based

Microcapsules with lac resin as the core material and urea-formaldehyde resin as the wall material were prepared by in situ polymerization, and then the lac resin microcapsules and fluorane microcapsules were added into a water-based primer or topcoat, respectively, to prepare water-based coatings with dual functions of thermochromic and self-repair. The effects of different methods of adding microcapsules on the optical properties, mechanical properties, self-repairing properties, and the aging resistance of water-based paint film were investigated, so as to prepare water-based paint film with the best discoloration and self-repairing functions. The results showed that the paint film with 10.0% fluorane microcapsules in the topcoat and 5.0% lac resin microcapsules in the primer had better comprehensive properties, and the paint film changed from yellow to colorless at 32 °C, with a color difference of 68.9, hardness of 3H, adhesion grade of 0, impact resistance of 13.0 kg∙cm, and elongation at break of 20.0%. The resistance of the paint film to NaCl, ethanol, and detergent was grade 2, with slight discontinuous marks, and the resistance to red ink was grade 3, with slight marks. The lac resin microcapsules have good aging resistance, which can enhance the aging resistance of the paint film with fluorane microcapsules. The gap width of the paint film was repaired by 2.1 µm, the self-repairing rate was 12.3%, and the paint film with lac resin microcapsules had a better crack inhibition effect. The results have provided a reference for multifunctional wood coatings.

scholarly journals Preparation and Self-Repairing Properties of Urea Formaldehyde-Coated Epoxy Resin Microcapsules

2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Xiaoxing Yan ◽  
Yijuan Chang ◽  
Xingyu Qian
Keyword(s):  
Epoxy Resin ◽  
Deposition Time ◽  
Urea Formaldehyde ◽  
Coverage Rate ◽  
Core Material ◽  
Self Healing ◽  
Mass Ratio ◽  
Repair Rate ◽  
The Core ◽  
Five Factors

Urea formaldehyde resin-coated epoxy resin microcapsules were prepared by two-step in situ polymerization. The effects of five factors on the yield, coverage rate, repair rate, and morphology of the microcapsules were investigated by five factors and four levels of orthogonal test. These five factors were the mass ratio of the core to the wall material (Wcore:Wwall), the mass ratio of the emulsifier to the core material (Wemulsifier:Wcore), stirring rate, deposition time, and mass ratio of the emulsifier solution to the core material (Wemulsifier solution:Wcore). The ideal technological level of microcapsule synthesis was determined. According to the results of the range and variance of yield, coverage rate, and repair rate, the comprehensive properties of microcapsules became ideal. At this time, the Wcore:Wwall was 0.8 : 1, Wemulsifier:Wcore was 1 : 100, stirring rate was 600 r/min, deposition time was 32 h, and Wemulsifier solution:Wcore was 8 : 1. When the concentration of microcapsules in the epoxy resin was 10.0%, the self-repair rate was the best and the repair rate was 114.77%. This study is expected to provide a reference value for the preparation of a microcapsule self-healing technology and lay a foundation for the subsequent development of self-healing materials.

scholarly journals Effect of Microcapsules with Waterborne Coating as Core Material on Properties of Coating for Tilia Europaea and Comparison with Other Microcapsules

Polymers ◽  
2021 ◽  
Vol 13 (18) ◽  
pp. 3167
Author(s):  
Xiaoxing Yan ◽  
Yu Tao ◽  
Xingyu Qian
Keyword(s):  
Performance Enhancement ◽  
Urea Formaldehyde ◽  
Impact Resistance ◽  
Core Material ◽  
Wall Material ◽  
Waterborne Coating ◽  
Self Healing ◽  
Mass Ratio ◽  
Waterborne Coatings ◽  
New Research

Urea formaldehyde was used as wall material and waterborne coatings as a core material to prepare microcapsules. So as to explore the influence of mass ratio of core to shell, reaction temperature and standing time on the performance of microcapsules, the orthogonal test of three factors and two levels was put into effect. The orthogonal experimental results showed the mass ratio of core to shell was the most important factor. With the increase of the mass ratio of core to shell, the output and clad ratio of microcapsules increased first and then decreased. The microcapsule with the mass ratio of core to shell of 0.67:1 had better appearance, output, and encapsulation performance. The optical properties of waterborne wood coating with the microcapsules of waterborne coating as core materials did not decrease significantly, while the hardness, impact resistance, and toughness were improved. At the same time, the microcapsules have a certain self-repairing effect on coating micro-cracks. Compared with the properties of waterborne coatings with other microcapsules, the coating with waterborne coating as core material has better comprehensive performance. The results provide a new research idea for the performance enhancement and self-healing of wood waterborne coating.

scholarly journals Effect of Urea-Formaldehyde-Coated Epoxy Microcapsule Modification on Gloss, Toughness and Chromatic Distortion of Acrylic Copolymers Waterborne Coating

Coatings ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 239 ◽  
Author(s):  
Xiaoxing Yan ◽  
Lin Wang ◽  
Xingyu Qian
Keyword(s):  
Urea Formaldehyde ◽  
Color Difference ◽  
Core Material ◽  
Wall Material ◽  
Formaldehyde Resin ◽  
Coating Process ◽  
Waterborne Coating ◽  
Waterborne Coatings ◽  
Resin Core ◽  
Acrylic Copolymers

The modification experiment of waterborne coating was carried out by adding microcapsules. The wall material of the microcapsule was urea-formaldehyde resin and the core material of the microcapsule was epoxy resin. Core material can improve the toughness of the coating and prevent the cracking of the coating. The influences of different contents of microcapsules and the order of adding microcapsules in the coating process on the properties of gloss, color difference and toughness were studied. The results showed that the gloss of the waterborne coating decreased with the increase of microcapsule content. The color difference of coating increased first and then decreased, and when the microcapsule content was 8.0%, the color difference was the largest. The toughness of the coatings also increased first and then decreased. When the content of the microcapsule was 10.0%, the toughness of the coating was significantly enhanced. When the microcapsules with a content of 10.0% were added to the waterborne coating, under the same process, the coating gloss of microcapsules added to the primer was relatively high, and the coating gloss was the highest when the coating process was three-layer primer and two-layer topcoat. The microcapsule had little effect on the color difference of coating in different coating processes. When the coating process was three-layer primer and three-layer topcoat, the coating toughness was the best when microcapsules were added to the topcoats. This study provides a basis for industrial application of waterborne coatings to enhance their toughness.

scholarly journals MICROENCAPSULATION OF MERCAPTAN USING POLYCAPROLACTONE AS SHELL MATERIAL TOWARD SELF-HEALING COATING APPLICATIONS

2018 ◽  
Vol 56 (3B) ◽  
pp. 137 ◽  
Author(s):  
Thuy Thu Truong ◽  
Le-Thu T. Nguyen
Keyword(s):  
Construction Materials ◽  
Soxhlet Extraction ◽  
Particle Size Analysis ◽  
Polymer Materials ◽  
Core Material ◽  
Size Analysis ◽  
Self Healing ◽  
Water Emulsion ◽  
The Core ◽  
Wide Range

Polymer materials incorporating microencapsulated self-healing agents have a wide range of application from paint coating, anti-corrosion coatings to automotive and construction materials. In this research, microcapsules containing reactive mercaptan compound for use in self healing polymers were successfully fabricated via the oil-in-water emulsion method. We employed for the first time the UV-initiated thiol-ene reaction between an alkene-functionalized polycaprolactone and a tetrathiol compound to form the microcapsule shell. To synthesize microcapsules, the tetrathiol was used in large excess, thus maintaining inside the microcapsules as the core material. The obtained microcapsules were analyzed by Fourier Transform infrared microscopy, optical microscopy, scanning electron microscopy (SEM) and laser diffraction particle size analysis. The core was extracted by Soxhlet extraction and analyzed by 1H NMR and FTIR spectroscopy.

scholarly journals Preparation of Melamine/Rice Husk Powder Coated Shellac Microcapsules and Effect of Different Rice Husk Powder Content in Wall Material on Properties of Wood Waterborne Primer

Polymers ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 72
Author(s):  
Xiaoxing Yan ◽  
Wenbo Li ◽  
Yan Han ◽  
Taiyu Yin
Keyword(s):  
Rice Husk ◽  
In Situ Polymerization ◽  
Impact Resistance ◽  
Color Difference ◽  
Core Material ◽  
Wall Material ◽  
Water Based ◽  
Powder Content ◽  
Addition Amount ◽  
Coating Hardness

The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on the performance of wood waterborne primer coating was investigated. The results show that the most important factor affecting the performance of microcapsules is the content of rice husk powder. Through the preparation and analysis of shellac microcapsule primer coating coated with melamine/rice husk powder, when the content of microcapsule powder is 0–6%, it has little effect on the optical properties of wood waterborne primer coating, and the microcapsule with 5.5% rice husk powder has little effect on the color difference of primer coating. The coating hardness increases with the increase of rice husk powder content in wall material. When the rice husk powder content in wall material is more than 5.5%, the coating hardness reaches the best. When the content of microcapsule powder is 3.0–9.0%, the adhesion of the coating is better, and the coating with rice husk powder content of 5.5% in microcapsule wall material has better impact resistance. When the content of rice husk powder was 5.5% and the content of microcapsule powder was 6%, the elongation at break of the primer coating was the highest and the tensile resistance was the best. The composition of wood waterborne primer did not change after adding microcapsule. The water-based primer with microcapsule has better aging resistance. The water-based primer coating with rice husk powder content of 5.5% and the addition amount of 6% had the best comprehensive performance, which lays the technical reference for the toughness and self-repairing of the waterborne wood coatings.

scholarly journals Acoustic Panels Made of Paper Sludge and Clay Composites

2021 ◽  
Vol 13 (2) ◽  
pp. 637
Author(s):  
Tomas Astrauskas ◽  
Tomas Januševičius ◽  
Raimondas Grubliauskas
Keyword(s):  
Absorption Coefficient ◽  
Sound Absorption ◽  
Composite Panel ◽  
Sound Absorption Coefficient ◽  
Core Material ◽  
Paper Sludge ◽  
Frequency Range ◽  
Absorption Properties ◽  
Air Gaps ◽  
The Core

Studies on recycled materials emerged during recent years. This paper investigates samples’ sound absorption properties for panels fabricated of a mixture of paper sludge (PS) and clay mixture. PS was the core material. The sound absorption was measured. We also consider the influence of an air gap between panels and rigid backing. Different air gaps (50, 100, 150, 200 mm) simulate existing acoustic panel systems. Finally, the PS and clay composite panel sound absorption coefficients are compared to those for a typical commercial absorptive ceiling panel. The average sound absorption coefficient of PS-clay composite panels (αavg. in the frequency range from 250 to 1600 Hz) was up to 0.55. The resulting average sound absorption coefficient of panels made of recycled (but unfinished) materials is even somewhat higher than for the finished commercial (finished) acoustic panel (αavg. = 0.51).

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