scholarly journals Thermal Performance of LED Filament in Flip-Chip Packaging Manufactured for Different Correlated Color Temperature

2021 ◽  
Vol 11 (19) ◽  
pp. 8844
Author(s):  
He Jiang ◽  
Jiming Sa ◽  
Cong Fan ◽  
Yiwen Zhou ◽  
Hanwen Gu ◽  
...  
Keyword(s):  
Thermal Performance ◽  
Flip Chip ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Color Difference ◽  
Junction Temperature ◽  
Color Temperature ◽  
Constant Current ◽  
Light Emitting ◽  
Flip Chip Packaging

The effect of correlated color temperature (CCT) on the thermal performance of light emitting diode (LED) filament in flip-chip packaging was investigated in detail. Two filaments with different lengths were selected as the research object, and the thermal resistance of filaments under three CCT (2200 K, 2400 K, 2700 K) were studied. The optical properties and thermal parameters of the two groups of filaments were measured, and the results were analyzed combined with the color coordinate. The experimental results show that thermal properties of LED filaments is closely related to CCT. Under constant current condition, junction temperature decreases with the increase of color difference. With the change of phosphor glue and phosphorus powder ratio, the color temperature of LED filament also changes. In the filaments with the same chip structure and packaging mechanism, the higher the proportion of red phosphorescent powder, the worse the heat dissipation performance of the filament. These results show that in the design and manufacture of LED filament, it is helpful to control the CCT of LED filament under the premise of meeting the use requirements.

Thermal Performance Evaluation and Economic Analysis of LED Integrated with Thermoelectric Cooler Package

2011 ◽  
Vol 216 ◽  
pp. 106-110 ◽  
Author(s):  
Hong Qin ◽  
Da Liang Zhong ◽  
Chang Hong Wang
Keyword(s):  
Economic Analysis ◽  
Thermal Performance ◽  
Power Dissipation ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Vital Role ◽  
Junction Temperature ◽  
Total Power ◽  
Thermoelectric Cooler ◽  
Light Emitting

Thermal management is an important issue for light emitting diodes’ utilization. For high power light emitting diode (LED), active heat dissipation method plays a vital role. As a new cooling device, thermoelectric cooler (TEC) is applied in LED packaging for the precisely temperature controlled advantage. In order to evaluate the thermal performance of the TEC packaging designs in LED, experimental measurement is used to assess the chip’s junction temperature of three different cooling models, which include the heatsink model, the heatsink and fan model and the TEC, heatsink and fan model. Based on the research, it is better to apply TEC cooling methods with the power dissipation of LED less than 35 W and the wind speed is 3.6 m/s. However, the power dissipation of TEC itself plays a vital role of the total power dissipation of LED packaging. The results of economic analysis shows that the LED integrated with TEC package achieves 22.34% and 44.73% electric energy saving under the condition of 20 W and 30 W power dissipation of the LED chip contrasts to the fluorescent lamp, but sacrifices 2.71% electric power under the condition of 10 W power dissipation of the LED chip.

High Power 325 Light Emitting Diode Arrays by Flip-Chip Packaging

2002 ◽  
Vol 743 ◽  
Author(s):  
Ashay Chitnis ◽  
Maxim Shatalov ◽  
Vinod Adivarahan ◽  
Jian Ping Zhang ◽  
Shuai Wu ◽  
...  
Keyword(s):  
Thermal Management ◽  
Flip Chip ◽  
Heat Dissipation ◽  
Light Emitting Diodes ◽  
Light Emitting Diode ◽  
Light Emitting ◽  
Flip Chip Packaging ◽  
Ultraviolet Light Emitting Diodes ◽  
Emission Light

ABSTRACTWe report flip-chip 325 nm emission light emitting diodes over sapphire with dc powers as high as 0.84 mW at 180mA and pulse powers as high as 6.68 mW at 1A. These values to date are the highest reported powers for such short wavelength emitters. Our data shows the device output power under dc operation to be limited by the package heat dissipation. A study is presented to determine the role of thermal management in controlling the power output for the reported 325 nm ultraviolet light emitting diodes.

Thermal Analysis of High Power Light Emitting Diodes Package

2011 ◽  
Vol 687 ◽  
pp. 215-221
Author(s):  
Yuan Yuan Han ◽  
Hong Guo ◽  
Xi Min Zhang ◽  
Fa Zhang Yin ◽  
Ke Chu ◽  
...  
Keyword(s):  
Finite Element Method ◽  
High Power ◽  
Thermal Field ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Convective Heat Exchange ◽  
Input Power ◽  
Junction Temperature ◽  
Original Structure ◽  
Light Emitting

With increasing of the input power of the chips in light emitting diode (LED)， the thermal accumulation of LEDs package increases. Therefore solving the heat issue has become a precondition of high power LED application. In this paper, finite element method was used to analyze the thermal field of high power LEDs. The effect of the heatsink structure on the junction temperature was also investigated. The results show that the temperature of the chip is 95.8°C which is the highest, and it meets the requirement. The conductivity of each component affects the thermal resistance. Convective heat exchange is connected with the heat dissipation area. In the original structure of LEDs package the heat convected through the substrate is the highest, accounting for 92.58%. Three heatsinks with fin structure are designed to decrease the junction temperature of the LEDs package.

Numerical Analysis for Thermal Performance of High Power Multi-Chip LED Packaging

2010 ◽  
Vol 139-141 ◽  
pp. 1433-1437
Author(s):  
Kai Lin Pan ◽  
Jiao Pin Wang ◽  
Jing Liu ◽  
Guo Tao Ren
Keyword(s):  
High Power ◽  
Heat Sink ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Three Dimensional ◽  
Junction Temperature ◽  
Light Emitting ◽  
Die Attach ◽  
Dissipation Model ◽  
Key Issues

Heat dissipation and cost are the key issues for light-emitting diode (LED) packaging. In this paper, based on the thermal resistance network model of LED packaging, three-dimensional heat dissipation model of high power multi-chip LED packaging is developed and analyzed with the application of finite element method. Temperature distributions of the current multi-chip LED packaging model are investigated systematically under the different materials of the chip substrate, die attach, and/or different structures of the heat sink and fin. The results show that the junction temperature can be decreased effectively by increasing the height of the heat sink, the width of the fin, and the thermal conductivity of the chip substrate and die attach materials. The lower cost and higher reliability for LED source can be obtained through reasonable selection of materials and structure parameters of the LED lighting system.

Thermal Performance of Domestic Replacement A19 LED Lighting Products

2016 ◽  
Author(s):  
Thomas Storey ◽  
Robin Rackerby ◽  
Heather Dillon ◽  
Lydia Gingerich
Keyword(s):  
Heat Exchanger ◽  
Thermal Performance ◽  
Heat Dissipation ◽  
Cooling System ◽  
Light Emitting Diode ◽  
Research Process ◽  
Light Emitting ◽  
Led Lighting ◽  
Proper Design ◽  
The Cost

In an effort to create a Light Emitting Diode (LED) lighting system that is as efficient as possible, the heat dissipation system must be accurately measured for proper design and operation. Because LED lighting technology is new, little optimization has been performed on typical cooling system required for most A19 replacement products. This paper describes the research process for evaluating the thermal performance of over 15 LED lighting products and compares their performance to traditional lighting sources, namely incandescent and compact fluorescent (CFL). This process uses radiation and convection to model typical cooling mechanisms for domestic A19 type replacement LED products. The A19 products selected for this investigation had input wattages ranging between 7 to 60 Watts, with outputs ranging from 450 to 1100 lumens. The average LED tested dissipated 43% (± 5%) of the total heat generated in the lighting product through the heat exchanger. The best thermal performance was observed in an LED product that dissipated approximately 58% of the total product heat through the heat exchanger. Results indicate that significant improvements to the current LED heat exchanger designs are possible, which will help lower the cost of future LED products, improve performance, and reduce the environmental footprint of the products.

LED Heat Dissipation Analysis Using Composite Based Cylindrical Slug

2014 ◽  
Vol 893 ◽  
pp. 803-806 ◽  
Author(s):  
Zaliman Sauli ◽  
Rajendaran Vairavan ◽  
Vithyacharan Retnasamy
Keyword(s):  
Natural Convection ◽  
Heat Dissipation ◽  
Simulation Analysis ◽  
Light Emitting Diode ◽  
Input Power ◽  
Junction Temperature ◽  
Simulation Platform ◽  
Single Chip ◽  
Light Emitting ◽  
Convection Condition

The optical efficacy and reliability of light emitting diode is extensively influenced by the operating junction temperature of the LED. Therefore, the evaluation of junction temperature is significant. This paper reports a simulation analysis on the heat dissipation of single chip LED package with based material, copper diamond (Cu/Dia) cylindrical heat slug.Ansys version 11 was utilized as the simulation platform. The junction temperature and stress of the LED chip under natural convection condition were evaluated with varied input power of 0.1 W, 0.5 W and 1 W. Results indicated the maximum junction temperature of LED chip was attained at input power of 1 W.

Thermal Analyses of LED Light Bars and Backlight Modules

2016 ◽  
Vol 33 (3) ◽  
pp. 331-339 ◽  
Author(s):  
M.-Y. Tsai ◽  
C.-Y. Tang ◽  
C.-E. Zheng ◽  
Y.-Y. Tsai ◽  
C.-H. Chen
Keyword(s):  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Thermal Analyses ◽  
Heat Sinks ◽  
Junction Temperature ◽  
Thermal Interface Materials ◽  
Light Emitting ◽  
Led Light ◽  
The One ◽  
Interface Materials

AbstractThe effects of various parameters, such as thermal properties of substrates, thermal interface materials (TIMs) and heat sinks on the thermal performance of the light emitting diode (LED) light bars and backlight module are investigated experimentally and numerically in terms of junction temperature (Tj) and thermal resistances from junction to air (Rj-a). The results show that the measured Rj-a of the light bars by powering-on five LEDs in the test is different from one by powering-on only one LED, resulting from the extra heat coming from the adjacent LED packages affecting the Tj for the case of powering-on five LEDs. For the modules, Rj-a is significantly reduced by using the heat sinks for all backlight modules, and aluminum and iron heat sinks do not show any obvious difference in heat dissipation along with any substrates and TIMs. Furthermore, both experimental and simulation results show that the thermal conductivity of the substrates are more important and dominant than TIM and heat sink for the Rj-a of the backlight modules concerned, and also demonstrate that the thermal field for the local model can represent the one in full-scale backlight module.

Thermal Management for High Power Light-Emitting Diode Street Lamp

2010 ◽  
Author(s):  
M. Ying ◽  
S. M. L. Nai ◽  
P. Shi ◽  
J. Wei ◽  
C. K. Cheng ◽  
...  
Keyword(s):  
Thermal Management ◽  
Thermal Performance ◽  
High Power ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
System Level ◽  
Light Emitting ◽  
High Power Led ◽  
Street Lamp ◽  
Lamp System

Light-emitting diode (LED) street lamp has gained its acceptance rapidly in the lighting system as one of choices for low power consumption, high reliability, dimmability, high operation hours, and good color rendering applications. However, as the LED chip temperature strongly affects the optical extraction and the reliability of the LED lamps, LED street lamp performance is heavily relied on a successful thermal management, especially when applications require LED street lamp to operate at high power and hash environment to obtain the desired brightness. As such, a well-designed thermal management, which can lower the LED chip operation temperature, becomes one of the necessities when developing LED street lamp system. The current study developed an effective heat dissipation method for the high power LED street lamp with the consideration of design for manufacturability. Different manufacturable structure designs were proposed for the high power street lamp. The thermal contact conductance between aluminum interfaces was measured in order to provide the system assembly guidelines. The module level thermal performance was also investigated with thermocouples. In addition, finite element (FE) models were established for the temperature simulation of both the module and lamp system. The coefficient of natural convection of the heat sink surface was determined by the correlation of the measurement and simulation results. The system level FE model was employed to optimize and verify the heat dissipation concepts numerically. An optimized structure design and prototype has shown that the high power LED street lamp system can meet the thermal performance requirements.

The Design of High Power LED Headlamp

2013 ◽  
Vol 423-426 ◽  
pp. 2098-2103
Author(s):  
Wen Lin Chen ◽  
Zhen An ◽  
Chao Qun Xiang ◽  
Chen Yang Liu ◽  
Li Na Hao
Keyword(s):  
High Power ◽  
Heat Dissipation ◽  
Light Emitting Diode ◽  
Current Drive ◽  
Constant Current ◽  
Light Emitting ◽  
High Power Led ◽  
Drive Circuit ◽  
Led Headlamp ◽  
The Stability

With the continuous development of LED(Light-Emitting Diode) manufacturing technology, the high power white LED is gradually applied in the field of all kinds of lighting .But with working time increasing of LED chips, their junctions temperature continue increasing, which lead to decrease light-emitting efficiency and reliability of LED chip, and even be failure. According to the serious heating of LED chip, this paper has been designed a fin-type aluminum radiator panels using Pro/E software. A LED constant current drive circuit is designed by using LTC3783 chip. With the ANSYS software, thermal analysis was carried out on the fin-type aluminum radiator panels, and eventually the mode of high power LED headlamps is determined. The stability of the LED constant current drive circuit is verified through experiments. The LED headlamps of 90W worked for ten hours, and the results of the experiments showed that the LED chip junctions temperature measured are less than 75°Cso we can solve heat dissipation of high power LED headlamps effectively.

scholarly journals Random Voids Generation and Effect of Thermal Shock Load on Mechanical Reliability of Light-Emitting Diode Flip Chip Solder Joints

Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 94 ◽  
Author(s):  
Jiajie Fan ◽  
Jie Wu ◽  
Changzhen Jiang ◽  
Hao Zhang ◽  
Mesfin Ibrahim ◽  
...  
Keyword(s):  
Solder Joint ◽  
Thermal Shock ◽  
Flip Chip ◽  
Heat Dissipation ◽  
Solder Joints ◽  
Light Emitting Diode ◽  
Shock Load ◽  
Thermal Shock Test ◽  
Mechanical Reliability ◽  
Light Emitting

To make the light-emitting diode (LED) more compact and effective, the flip chip solder joint is recommended in LED chip-scale packaging (CSP) with critical functions in mechanical support, heat dissipation, and electrical conductivity. However, the generation of voids always challenges the mechanical strength, thermal stability, and reliability of solder joints. This paper models the 3D random voids generation in the LED flip chip Sn96.5–Ag3.0–Cu0.5 (SAC305) solder joint, and investigates the effect of thermal shock load on its mechanical reliability with both simulations and experiments referring to the JEDEC thermal shock test standard (JESD22-A106B). The results reveal the following: (1) the void rate of the solder joint increases after thermal shock ageing, and its shear strength exponentially degrades; (2) the first principal stress of the solder joint is not obviously increased, however, if the through-hole voids emerged in the corner of solder joints, it will dramatically increase; (3) modelling of the fatigue failure of solder joint with randomly distributed voids utilizes the approximate model to estimate the lifetime, and the experimental results confirm that the absolute prediction error can be controlled around 2.84%.

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