scholarly journals Optimization Design and Analysis of Supersonic Tandem Rotor Blades

Energies ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 3228 ◽  
Author(s):  
Ruochi Pan ◽  
Zhaoyun Song ◽  
Bo Liu

To explore the flow mechanism and improve the performance of supersonic tandem rotor blades, the supersonic rotor Rotor37 is taken as the prototype and redesigned to an original supersonic tandem rotor. Then, based on the Kriging model, the physical programming method, and improved particle swarm optimization algorithm, a multi-objective optimization methodology is developed and applied to achieve the multi-objective optimization of the supersonic tandem rotor blades. Compared with Rotor37, the mass flow and surge margin of the original tandem rotor obviously increased. However, the efficiency of the original tandem rotor was slightly lower than Rotor37. After multi-objective optimization, compared with the original tandem rotor, the total pressure ratio and efficiency of the optimized tandem rotor significantly increased, and the efficiency increased by 1.6%. Further, the surge margin increased by 2.75%. The range and intensity of the high-loss region in the middle section of the optimized tandem rotor significantly decreased, and the range of the low-loss area in the middle region and tip region significantly increased, but the range and strength of the high-loss area in the tip region changed a little. The reason for the decrease of total pressure loss in the middle region and tip region is that the three-dimensional optimization of the blade significantly reduced the shock loss and boundary layer separation loss of the front blade. At the same time, the mixing loss between low energy fluid and the main flow in blade wake also reduced. Besides, the three-dimensional optimization of the blade had little impact on the leakage flow and the secondary flow generated by the mutual interference of the leakage flow and shock wave.

Author(s):  
Abdus Samad ◽  
Kwang-Yong Kim ◽  
Ki-Sang Lee

This work presents numerical optimization for design of a blade stacking line of a low speed axial flow fan with a fast and elitist Non-Dominated Sorting of Genetic Algorithm (NSGA-II) of multi-objective optimization using three-dimensional Navier-Stokes analysis. Reynolds-averaged Navier-Stokes (RANS) equations with k-ε turbulence model are discretized with finite volume approximations and solved on unstructured grids. Regression analysis is performed to get second order polynomial response which is used to generate Pareto optimal front with help of NSGA-II and local search strategy with weighted sum approach to refine the result obtained by NSGA-II to get better Pareto optimal front. Four geometric variables related to spanwise distributions of sweep and lean of blade stacking line are chosen as design variables to find higher performed fan blade. The performance is measured in terms of the objectives; total efficiency, total pressure and torque. Hence the motive of the optimization is to enhance total efficiency and total pressure and to reduce torque.


Processes ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 9
Author(s):  
Chao Yu ◽  
Xiangyao Xue ◽  
Kui Shi ◽  
Mingzhen Shao

This paper presents a method for optimizing wavy plate-fin heat exchangers accurately and efficiently. It combines CFD simulation, Radical Basis Functions (RBF) with multi-objective optimization to improve the performance. The optimization of the Colburn factor j and the friction coefficient f is regarded as a multi-objective optimization problem, due to the existence of two contradictory goals. The approximation model was obtained by Radical Basis Functions, and the shape of the heat exchanger was optimized by multi-objective genetic algorithm (MOGA). The optimization results showed that j increased by 17.62% and f decreased by 20.76%, indicating that the heat exchange efficiency was significantly enhanced and the fluid structure resistance reduced. Then, from the aspects of field synergy and tubulence energy, the performance advantage of the optimized structure was further confirmed.


Author(s):  
Mikhail Gritckevich ◽  
Kunyuan Zhou ◽  
Vincent Peltier ◽  
Markus Raben ◽  
Olga Galchenko

A comprehensive study of several labyrinth seals has been performed in the framework of both single-objective and multi-objective optimizations with the main focus on the effect of stator grooves formed due to the rubbing during gas turbine engine operation. For that purpose, the developed optimization workflow based on the DLR-AutoOpti optimizer and ANSYS-Workbench CAE environment has been employed to reduce the leakage flow and windage heating for several seals. The obtained results indicate that the seal designs obtained from optimizations without stator grooves have worse performance during the lifecycle than those with the stator grooves, justifying the importance of considering this effect for real engineering applications.


Author(s):  
P. Peters ◽  
J. R. Menter ◽  
H. Pfost ◽  
A. Giboni ◽  
K. Wolter

This paper presents the results of experimental and numerical investigations into the flow in a 1.5-stage low-speed axial turbine with shrouded rotor blades and a straight through labyrinth seal. The paper focuses on the time dependent influence of the leakage flow on the downstream stator flow field. The experimental program consists of time accurate measurements of the three-dimensional properties of the flow through ten different measurement planes in the stator passage. The measurements were carried out using pneumatic five-hole probes and three dimensional hot-wire probes at the design operating point of the turbine. The measurement planes extend from the shroud to the casing. The complex three-dimensional flow field is mapped in great detail by 4,800 measurement points and 20 time steps per blade passing period. The time-accurate experimental data of the ten measurement planes was compared with the results of unsteady, numerical simulations of the turbine flow. The 3D-Navier-Stokes Solver CFX-TASCflow was used. The experimental and numerical results correspond well and allow detailed analysis of the flow phenomena. Additionally numerical data behind the rotor is used to connect the entry of the leakage flow with the flow phenomena in the downstream stator passage and behind it. The leakage flow causes strong fluctuations of the flow in the downstream stator. Above all, the high number of measurement points reveals both the secondary flow phenomena and the vortex structures within the blade passage. The time-dependence of both the position and the intensity of the vortices influenced by the leakage flow is shown. The paper shows that even at realistic clearance heights the leakage flow influences considerable parts of the downstream stator and gives rise to negative incidence and flow separation. Thus, labyrinth seal leakage flow should be taken properly into account in the design or optimization process of turbines.


Author(s):  
Jin-Hyuk Kim ◽  
Kyung-Hun Cha ◽  
Kwang-Yong Kim

A multi-objective optimization of a sirocco fan for residential ventilation has been carried out in the present work. A hybrid multi-objective evolutionary algorithm combined with response surface approximation is applied to optimize the total-to-total efficiency and total pressure rise of the sirocco fan for residential ventilation. Three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model are discretized by finite volume method and solved on hexahedral grids for the flow analysis. Numerical results are validated with the experimental data for the total-to-total efficiency and total pressure. The total-to-total efficiency and total pressure rise of the sirocco fan are used as objective functions for the optimization. In order to improve the total-to-total efficiency and total pressure rise of the sirocco fan, four variables defining the scroll cut-off angle, scroll diffuser expansion angle, hub ratio and the blade exit angle, respectively, are selected as the design variables in this study. Latin-hypercube sampling as design-of-experiments is used to generate the design points within the design space. A fast non-dominated sorting genetic algorithm with an ε–constraint strategy for the local search is applied to determine the global Pareto-optimal solutions. The trade-off between two objectives is determined and discussed with respect to the representative clustered optimal solutions in the Pareto-optimal solutions compared to the reference shape.


Author(s):  
ChunYan Wang ◽  
SongChun Zou ◽  
WanZhong Zhao

The crash box can absorb energy from the beam as much as possible, so as to reduce the collision damage to the front part of the car body and protect the safety of passengers. This work proposes a novel crash box filled with a three-dimensional negative Poisson’s ratio (NPR) inner core based on an inner hexagonal cellular structure. In order to optimize and improve the crash box’s energy absorption performance, the multi-objective optimization model of the NPR crash box is established, which combines the optimal Latin hypercube design method and response surface methodology. Then, the microstructure parameters are further optimized by the multi-objective particle swarm optimization algorithm to obtain an excellent energy absorption effect. The simulation results show that the proposed NPR crash box can generate smooth and controllable deformation to absorb the total energy, and it can further enhance the crashworthiness through the designed optimization algorithm.


2019 ◽  
Vol 142 (2) ◽  
Author(s):  
H. Maral ◽  
C. B. Şenel ◽  
K. Deveci ◽  
E. Alpman ◽  
L. Kavurmacıoğlu ◽  
...  

Abstract Tip clearance is a crucial aspect of turbomachines in terms of aerodynamic and thermal performance. A gap between the blade tip surface and the stationary casing must be maintained to allow the relative motion of the blade. The leakage flow through the tip gap measurably reduces turbine performance and causes high thermal loads near the blade tip region. Several studies focused on the tip leakage flow to clarify the flow-physics in the past. The “squealer” design is one of the most common designs to reduce the adverse effects of tip leakage flow. In this paper, a genetic-algorithm-based optimization approach was applied to the conventional squealer tip design to enhance aerothermal performance. A multi-objective optimization method integrated with a meta-model was utilized to determine the optimum squealer geometry. Squealer height and width represent the design parameters which are aimed to be optimized. The objective functions for the genetic-algorithm-based optimization are the total pressure loss coefficient and Nusselt number calculated over the blade tip surface. The initial database is then enlarged iteratively using a coarse-to-fine approach to improve the prediction capability of the meta-models used. The procedure ends once the prediction errors are smaller than a prescribed level. This study indicates that squealer height and width have complex effects on the aerothermal performance, and optimization study allows to determine the optimum squealer dimensions.


Author(s):  
Jinouwen Zhang ◽  
Haowan Zhuang ◽  
Jinfang Teng ◽  
Mingmin Zhu ◽  
Xiaoqing Qiang

In the modern aerodynamic design of turbomachinery blades, the geometries of blades often need to be reshaped to achieve better aerodynamic performance by introducing extra parametric design variables. A higher variable dimension will lead to a larger sampling range as well as a sparser sample distribution, which challenges the effectiveness and stability of optimization schemes based on surrogate model by making the model prediction quality even poorer. In this paper, a multi-objective optimization based on Gaussian process model was carried out for a high dimensional design space. Based on the previous two-dimensional optimization, tandem stators of a modern compressor were optimized by the design of sweep and dihedral. The purpose of the study is to improve the aerodynamic performance of the compressor tandem stators as well as to provide an effective optimization scheme for high dimensional multi-objective optimization problems. The design of sweep and dihedral for reshaping the tandem stators consists of a total of 18 design variables. An improvement in total pressure recovery coefficient of at least 0.7% at positive incidence and at least 0.3% at negative incidence was obtained, much larger than that in the previous two-dimensional optimization. The optimization process shows that, by using Gaussian process as the surrogate model and a special sampling strategy, this optimization scheme is effective and efficient to handle this high dimensional space. The aerodynamic influences of design parameters of tandem blades were analyzed in detail and the superiority of sweep and dihedral in reducing aerodynamic loss was confirmed.


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