scholarly journals Effects of Fluid Viscosity and Two-Phase Flow on Performance of ESP

Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5486
Author(s):  
Peng Liu ◽  
Yumo Wang ◽  
Feng Yan ◽  
Chaofei Nie ◽  
Xin Ouyang ◽  
...  

Electric submersible pumps (ESPs) are widely used in the oil and gas industry for crude-oil lifting, especially in subsea oil fields or underground storage caverns. The failure of ESPs causes a large economic cost mainly attributed to a break in production continuity, as the ESP cannot be easily replaced. Therefore, the assurance of safe and efficient operation of ESPs has attracted high attention in recent years, although the problem still remains challenging given the complexity of carrying fluid and the mechanical structure of the ESP. In this article, we systematically review both the high-impact, classic contributions and the most up-to-date, current opinions in experimental and numerical advances of viscous effects and two-phase flow in ESPs. We specifically focus on the applications in the oil and gas industry and point out a few current challenges in the operation of ESPs. We aim to guide the audience which is new to the area of ESPs to the correct articles related to their interests, including classic work and recent advances.

Sensors ◽  
2019 ◽  
Vol 19 (1) ◽  
pp. 193 ◽  
Author(s):  
César Y. Ofuchi ◽  
Henrique K. Eidt ◽  
Carolina C. Rodrigues ◽  
Eduardo N. Dos Santos ◽  
Paulo H. D. Dos Santos ◽  
...  

Wire-mesh sensors are used to determine the phase fraction of gas–liquid two-phase flow in many industrial applications. In this paper, we report the use of the sensor to study the flow behavior inside an offshore oil and gas industry device for subsea phase separation. The study focused on the behavior of gas–liquid slug flow inside a flow distribution device with four outlets, which is part of the subsea phase separator system. The void fraction profile and the flow symmetry across the outlets were investigated using tomographic wire-mesh sensors and a camera. Results showed an ascendant liquid film in the cyclonic chamber with the gas phase at the center of the pipe generating a symmetrical flow. Dispersed bubbles coalesced into a gas vortex due to the centrifugal force inside the cyclonic chamber. The behavior favored the separation of smaller bubbles from the liquid bulk, which was an important parameter for gas-liquid separator sizing. The void fraction analysis of the outlets showed an even flow distribution with less than 10% difference, which was a satisfactorily result that may contribute to a reduction on the subsea gas–liquid separators size. From the outcomes of this study, detailed information regarding this type of flow distribution system was extracted. Thereby, wire-mesh sensors were successfully applied to investigate a new type of equipment for the offshore oil and gas industry.


Author(s):  
Carina N. Sondermann ◽  
Rodrigo A. C. Patricio ◽  
Aline B. Figueiredo ◽  
Renan M. Baptista ◽  
Felipe B. F. Rachid ◽  
...  

Two phase flows occur in many engineering problems, especially in the nuclear, gas and petroleum industries. In oil and gas applications, specifically, a mixture of oil and natural gas is transported in pipelines from offshore platforms to the continent. The prediction of how the flow behaves in time as it moves along the pipe is extremely important, mainly during the pipeline design stage or regular operation. This paper presents simulations for stratified gas-liquid two-phase flow in a horizontal pipeline that is subject to the temperature gradients that exist in the bottom of the ocean, and the resulting heat transfer process that may lead to wax formation and deposition. A one-dimensional two-fluid mathematical model was employed that includes conservation equations of mass and momentum for each fluid and one energy equation for the mixture of liquid and gas. The problem was formulated as an initial-boundary value problem of the hyperbolic type and it was solved using the Flux Corrected Transport (FCT) numerical method, which is second-order accurate in space, coupled with an explicit discretization in time that is first-order accurate. The FCT method is appropriate to solve problems characterized by hyperbolic equations that may contain discontinuities and shock waves, and it presents small dispersive effects. The results showed excellent accuracy results when compared to commercial software widely used in the oil and gas industry.


2018 ◽  
Vol 2018 ◽  
pp. 1-16 ◽  
Author(s):  
Jian Ji ◽  
Yuxing Li ◽  
Cuiwei Liu ◽  
Dongxu Wang ◽  
Huafei Jing

Nowadays, the exploitation and transportation of marine oil and gas are mainly achieved using multiphase flow pipelines. Leakage detection of multiphase flow pipelines has always been the most difficult problem regarding the pipeline safety. Compared to other methods, acoustic detection technology has many advantages and high adaptability. However, multiphase flow pipelines are associated with many noise sources that affect the extraction and recognition of leakage signals. In this study, the mechanism of leakage acoustic source generation in gas-liquid, two-phase pipelines is analyzed. First, an acoustic leakage detection experiment in the multiphase pipelines is conducted. The acoustic signals are divided into two classes in accordance with whether leakage occurs or not. The original signals are processed and analyzed based on empirical mode decomposition (EMD) processing technology. Based on the use of signal processing, this study shows that EMD technology can accurately identify the leakage signal in the gas-liquid, two-phase pipeline. Upon increases in the leakage aperture sizes, the entropy of the EMD information of the acoustic signals gradually increases. Finally, the method of the normalized energies characteristic value of each IMF component is also applied in leakage signal processing. When the liquid flow is maintained constant, the energy values of the IMF components change in a nonlinear manner when the gas flow rate increases. This verifies the feasibility of use of the acoustic wave sensing technology for leak detection in multiphase flow pipelines, which has important theoretical significance for promoting the development of safe and efficient operation in two-phase flow pipelines.


Author(s):  
Ikpe E. Aniekan ◽  
Owunna Ikechukwu ◽  
Satope Paul

Four different riser pipe exit configurations were modelled and the flow across them analysed using STAR CCM+ CFD codes. The analysis was limited to exit configurations because of the length to diameter ratio of riser pipes and the limitations of CFD codes available. Two phase flow analysis of the flow through each of the exit configurations was attempted. The various parameters required for detailed study of the flow were computed. The maximum velocity within the pipe in a two phase flow were determined to 3.42 m/s for an 8 (eight) inch riser pipe. After thorough analysis of the two phase flow regime in each of the individual exit configurations, the third and the fourth exit configurations were seen to have flow properties that ensures easy flow within the production system as well as ensure lower computational cost. Convergence (Iterations), total pressure, static pressure, velocity and pressure drop were used as criteria matrix for selecting ideal riser exit geometry, and the third exit geometry was adjudged the ideal exit geometry of all the geometries. The flow in the third riser exit configuration was modelled as a two phase flow. From the results of the two phase flow analysis, it was concluded that the third riser configuration be used in industrial applications to ensure free flow of crude oil and gas from the oil well during oil production.


2021 ◽  
Author(s):  
Afrah AlEdan ◽  
Tohid Erfani

<p>Currently, oil and gas industry dispose the produced water under the ground without treatment and with minimal consideration on the beneficial reuse applications. Yet, in recent years and in response to the worldwide water shortage concerns, produced water management and treatment has gained more attention and interest. Managing produced water is subject to different limitations specially if it is done for offsite applications. This includes the consideration of transportation cost and removal of dispersed and dissolved oil, metals, ammonia, salinity, alkalinity and ion toxicity for human and agricultural use which can result in a greater economic cost in terms of chemical usage and desalination operations. The importance of properly managing produced water is mainly rely on the clear vision of the treating method used which must be defined based on regulatory parameters and reuse standards. This study investigates mathematical modelling and optimisation to include the reuse specification into the produced water quality management and discusses its implication.</p>


2019 ◽  
Vol 20 (5) ◽  
pp. 507 ◽  
Author(s):  
Lijun Deng ◽  
Jian Zhang ◽  
Guannan Hao ◽  
Jing Liu

To study factors affecting the formation and conversion of two-phase flow pattern as well as the heat transfer of piston cooling gallery, a transient visual target test bench was set up to research the oscillatory flow characteristics in the cooling gallery under idle condition of the engine. The computational fluid dynamics (CFD) was employed while dynamic mesh technology, SST k–ω turbulence model and volume of fluid (VOF) two-phase flow model were applied to simulate the flow process of piston cooling gallery so as to predict the distribution pattern of two-phase flow. Simulation results were in good agreement with that experimentally obtained. It was observed that in the reciprocating movement of the piston, the action of two-phase flow oscillation was severe, forming some unstable wave flows and slug flows. Results show that under the same pipe diameter, the increase of fluid viscosity results in the decrease of amplitude and the increase of the liquid slugs number as well as the enhancement on heat transfer effect. In addition, it was revealed that injection pressure has little effect on the two-phase flow pattern. However, when the pressure is reduced, the change of the liquid phase is weakened and the locations of flow pattern transition move towards to the behind, thus the impact on the heat transfer is also faint.


2019 ◽  
Vol 12 (4) ◽  
pp. 1037-1045 ◽  
Author(s):  
S. Yayla ◽  
K. Kamal ◽  
S. Bayraktar ◽  
◽  
◽  
...  

Author(s):  
Abhay Patil ◽  
Burak Ayyildiz ◽  
Sahand Pirouzpanah ◽  
Adolfo Delgado ◽  
Gerald Morrison

Abstract Multiphase pumps are increasingly being used to transport gas-liquid multiphase flow in the oil and gas industry. Complexity of two-phase flow interaction and varying designs of multiphase pumps pose significant challenges to developing generalized performance prediction tool similar to the affinity laws. The goal of this study is to characterize the performance of two multiphase pumps with different specific speeds using experimental data to develop generalized prediction models. Initially, the performance is investigated in the terms of head, power input and efficiency for different Gas Volume Fractions (GVF). Dimensional analysis is performed to evaluate the effect of pump geometry and GVF. Head degradation due to the presence of gas is presented in the terms of dimensionless numbers. These numbers represent the systematic change in the energy loss due to two phase flow interaction and inherent characteristics of the pump design. This is utilized to develop a generalized model for two phase flow. The study is concluded by validating the model using experimental data.


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