scholarly journals Design, Experimental and Numerical Characterization of 3D-Printed Porous Absorbers

Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3397 ◽  
Author(s):  
Tobias P. Ring ◽  
Sabine C. Langer

The application of porous materials is a common measure for noise mitigation and in room acoustics. The prediction of the acoustic behavior applies material models, among which most are based on the Biot-parameters. Thereby, it is expected that, if more Biot-parameters are used, a better prediction can be obtained. Nevertheless, an estimation of the Biot-parameters from the geometric design of the material is possible for simple structures only. For common porous materials, the microstructure is typically unknown and characterized by homogenized quantities. This contribution introduces a methodology that enables the design and optimization of porous materials based on the Biot-parameters and connects these to microscopic geometric quantities. Therefore, artificial porous materials were manufactured using 3D-printing technology with a prescribed geometric design and the influence of different design variables was investigated. The Biot-parameters were identified with an inverse procedure and it can be shown that different Biot-parameters can be influenced by adjusting the geometric design variables. Based on these findings, a one-parameter optimization procedure of the material is set up to maximize the absorption characteristics in the frequency range of interest.

Author(s):  
H. Naceur ◽  
Y. Q. Guo ◽  
J. L. Batoz

Abstract In this paper, we present a numerical procedure combining a finite element inverse approach (I.A.) [10, 14–18] for the simplified analysis of the stamping process with a mathematical programming technique (BFGS method) to optimize some process parameters. Our objective is to optimize the quality of the final workpiece, by minimizing the risk of rupture and wrinkles. The design variables of the present problem are the drawbead restraining forces in relation with the Forming Limit Diagram (FLD). The optimization procedure associated to the analytical sensitivities analysis technique based on the adjoint method is applied for the square cup of Numisheet’93 and the Twingo dashpot cup proposed by RENAULT [32]. The satisfactory results demonstrate the usefulness of this automatic optimization procedure in the preliminary design of deep-drawing process.


2016 ◽  
Vol 88 (6) ◽  
pp. 740-752 ◽  
Author(s):  
Marco Evangelos Biancolini ◽  
Emiliano Costa ◽  
Ubaldo Cella ◽  
Corrado Groth ◽  
Gregor Veble ◽  
...  

Purpose The present paper aims to address the description of a numerical optimization procedure, based on mesh morphing, and its application for the improvement of the aerodynamic performance of an industrial glider which suffers of a large separation occurring in the wing–fuselage junction region at high incidence angles. Design/methodology/approach Shape variations were applied to the baseline configuration through a mesh morphing technique founded on the mathematical framework of radial basis functions (RBF). The aerodynamic solutions were obtained coupling an RANS code with the mesh morphing tool RBF Morph™. Two shape modifiers were set up to generate a parametric numerical model. An optimization procedure, based on a design of experiment sampling, was set up implementing the fully automated workflow within a high performance computing (HPC) environment. The optimal candidates maximizing the aerodynamic efficiency were identified by means of a cubic RBF response surface approach. Findings The separation was significantly reduced, modifying the local geometry of fuselage and fairing and maintaining the wing aerofoil unchanged. A relevant aerodynamic efficiency improvement was finally gained. Practical implications The developed procedure proved to be a very powerful and efficient tool in facing aerodynamic design problems. However, it might be computationally very expensive if a large number of design variables are adopted and, in those cases, the method can be suitably used only within the HPC environment. Originality/value Such an optimization study is part of an explorative set of analyses that focused on better addressing the numerical strategies to be used in the development of the EU FP7 Project RBF4AERO.


2011 ◽  
Vol 704-705 ◽  
pp. 1363-1369
Author(s):  
Yan Min Zhang ◽  
Xiao Qiang Li ◽  
Ke Xing Song

Stretch forming is one of the primary methods in skin forming process. Uniform strain distribution and springback are main factors which affect the precision of air skin. In the article the stretch forming process based on S-skin was analyzed. Firstly the parameters ranges of the loading trajectory were designed through the analytic method. Secondly the initial loading trajectory was optimized through finite element numerical simulation. The optimization processes was performed through FET software integrated with the optimization arithmetic. The motion parameters of jaw and machine’s instructions were selected as design variables. Optimization mathematics model was set up which objective is to reduce springback and improve the strain distributes uniform degree. During optimization the maximum main strain and thickness thinning rate of elements were restricted in permissive range. The forming degree of each stage was rational distributed, and the reasonable loading trajectory was founded. The result shows that the reasonable loading trajectory is including pre-stretch, wrap, press and after stretch. After optimization the strain distributes uniformly and the maximum main strain is between 3%~5%. The maximum stretching rate which appears in the shoulders area is less than 6%. In the concave area in which the insufficiency deforming can be occurred easily the strain achieves about 3%, and the deformation is enough. After optimization the unloading springback is decreased distinctly. The average springback of all elements is 0.47mm which reduces 30% compare with before optimization. The result meets the manufacture requirement.


Author(s):  
Jiang Fan ◽  
Le Han ◽  
Rongqiao Wang ◽  
Xiuli Shen ◽  
Weiwei Zeng ◽  
...  

An automatic optimization approach for the structural design of turbine blade shroud is presented and applied to the optimal design of a zigzag shroud in this paper. It integrates commercial CAD and CAE softwares into optimization procedure iSIGHT. According to the normal rules of the shroud design and experience, this paper advises a zigzag shroud which is fit for a kind of turbine blade. The parametric model of the shroud is established and the pre-twist angle parameter is taken into consideration. The structural intensity performance of the shroud, which is used to compute the optimal objective and constraints during optimization, is determined by conducting coupled thermal-structural analysis of shrouded turbine blade using the commercial Finite Element code ANSYS. Two application examples of the optimization approach are presented, with optimal objective functions of shrouded blade mass and maximum shroud contact pressure respectively. The latter includes the pre-twist angle as one of design variables. Mechanical and geometry constraints are applied on the design to ensure that the optimized design meets requirements for feasibility of engineering criteria. Simulation results from shroud optimizations by means of the optimization approach prove that the performance of the shroud can be improved significantly through structure optimization. The optimization approach provides an effective method to design and optimize the similar complicated models.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Qihua Zhang ◽  
Shun Kang ◽  
Zhiang Xie ◽  
Li Cao ◽  
Zhaoxu Yan ◽  
...  

Abstract Based on the loss model of pulp pump set up in the I part of this research, an efficient designing method is proposed by taking account of the influences of head reduction by small blade number, leakage loss via tip clearance, and erosion-corrosion wears in pumps separately. Further, a two-stage optimal designing approach was proposed to tackle the oversized design. The pump designing was performed by coupling with a CFD-based optimization procedure. An efficiency increase of near 10 % was achieved on the pump model validated in laboratory. It was proved that performance could be improved by increasing the impeller blade width and enlarging the impeller blade outlet angle. It was further shown that the erosion-corrosion wear in pulp pump was relatively lighter when compared to particle-impingement wear in slurry and sewage pump. Adoption of composite material showed potential in energy-saving in the pumping system.


2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Wei An ◽  
Jun Wei ◽  
Xiaoyu Lu ◽  
Jian S. Dai ◽  
Yanzeng Li

AbstractCurrent research on robotic dexterous hands mainly focuses on designing new finger and palm structures, as well as developing smarter control algorithms. Although the dimensional synthesis of dexterous hands with traditional rigid palms has been carried out, research on the dimensional synthesis of dexterous hands with metamorphic palms remains insufficient. This study investigated the dimensional synthesis of a palm of a novel metamorphic multi-fingered hand, and explored the geometric design for maximizing the precision manipulation workspace. Different indexes were used to value the workspace of the metamorphic hand, and the best proportions between the five links of the palm to obtain the optimal workspace of the metamorphic hand were explored. Based on the fixed total length of the palm member, four nondimensional design parameters that determine the size of the palm were introduced; through the discretization method, the influence of the four design parameters on the workspace of the metamorphic hand with full-actuated fingers and under-actuated fingers was analyzed. Based on the analysis of the metamorphic multi-fingered hand, the symmetrical structure of the palm was designed, resulting in the largest workspace of the multi-fingered hand, and proved that the metamorphic palm has a massive upgrade for the workspace of underactuated fingers. This research contributed to the dimensional synthesis of metamorphic dexterous hands, with practical significance for the design and optimization of novel metamorphic hands.


Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 900
Author(s):  
Davide De Maio ◽  
Carmine D’Alessandro ◽  
Antonio Caldarelli ◽  
Daniela De Luca ◽  
Emiliano Di Gennaro ◽  
...  

A new Selective Solar Absorber, designed to improve the Sun-to-thermal conversion efficiency at mid temperatures in high vacuum flat thermal collectors, is presented. Efficiency has been evaluated by using analytical formulas and a numerical thermal model. Both results have been experimentally validated using a commercial absorber in a custom experimental set-up. The optimization procedure aimed at obtaining Selective Solar Absorber is presented and discussed in the case of a metal dielectric multilayer based on Cr2O3 and Ti. The importance of adopting a real spectral emissivity curve to estimate high thermal efficiency at high temperatures in a selective solar absorber is outlined. Optimized absorber multilayers can be 10% more efficient than the commercial alternative at 250 °C operating temperatures, reaching 400 °C stagnation temperature without Sun concentration confirming that high vacuum flat thermal collectors can give important contribution to the energy transition from fossil fuels to renewable energy for efficient heat production.


Mathematics ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 398
Author(s):  
Tong Xin ◽  
Guolai Yang ◽  
Fengjie Xu ◽  
Quanzhao Sun ◽  
Alexandi Minak

The system designed to accomplish the engraving process of a rotating band projectile is called the gun engraving system. To obtain higher performance, the optimal design of the size parameters of the gun engraving system was carried out. First, a fluid–solid coupling computational model of the gun engraving system was built and validated by the gun launch experiment. Subsequently, three mathematic variable values, like performance evaluation indexes, were obtained. Second, a sensitivity analysis was performed, and four high-influence size parameters were selected as design variables. Finally, an optimization model based on the affine arithmetic was set up and solved, and then the optimized intervals of performance evaluation indexes were obtained. After the optimal design, the percent decrease of the maximum engraving resistance force ranged from 6.34% to 18.24%; the percent decrease of the maximum propellant gas temperature ranged from 1.91% to 7.45%; the percent increase of minimum pressure wave of the propellant gas ranged from 0.12% to 0.36%.


2014 ◽  
Vol 496-500 ◽  
pp. 429-435
Author(s):  
Xiao Ping Zhong ◽  
Peng Jin

Firstly, a two-level optimization procedure for composite structure is investigated with lamination parameters as design variables and MSC.Nastran as analysis tool. The details using lamination parameters as MSC.Nastran input parameters are presented. Secondly, with a proper equivalent stiffness laminate built to substitute for the lamination parameters, a two-level optimization method based on the equivalent stiffness laminate is proposed. Compared with the lamination parameters-based method, the layer thicknesses of the equivalent stiffness laminate are adopted as continuous design variables at the first level. The corresponding lamination parameters are calculated from the optimal layer thicknesses. At the second level, genetic algorithm (GA) is applied to identify an optimal laminate configuration to target the lamination parameters obtained. The numerical example shows that the proposed method without considering constraints of lamination parameters can obtain better optimal results.


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