scholarly journals High-Temperature Mechanical Behaviors of SiO2-Based Ceramic Core for Directional Solidification of Turbine Blades

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4579
Author(s):  
Jiangwei Zhong ◽  
Qingyan Xu

The high-temperature mechanical behaviors of SiO2-based ceramic cores for the directional solidification of turbine hollow blades were investigated. Isothermal uniaxial compression tests of ceramic core samples were conducted on a Gleeble-1500D mechanical simulator with an innovative auxiliary thermal system. The stress–strain results and macro- and micro- structures of SiO2-based ceramic cores were investigated experimentally. The microstructures were characterized by the scanning electron microscope (SEM). Based on the experimental data, a nonlinear constitutive model for high temperature compressive damage was established. The statistical results of Weibull moduli show that the stability of hot deformation increases with the increase of temperature. The fracture type of the SiO2-based core samples is brittle fracture, but when the temperature exceeds 1400 °C, the mechanical behavior exhibits thermo-viscoelastic and viscoplastic property. Under high-temperature (>1400 °C) and stress conditions, the strength of the ceramic core is weakened owing to the viscous slip of SiO2, which is initially melted at the temperature of 1400 °C. The comparison results between the predictions of nonlinear model and experimental values indicate that the model is applicable.

2019 ◽  
Vol 298 ◽  
pp. 00144
Author(s):  
Roman Vdovin

The process analysis of manufacturing the castings of turbine moving blades demonstrated that approximately 5% of the blade blanks from a lot are rejected to a considerable geometric distortion of the blade airfoil. The turbine moving blade casting manufactured by the casting method with directed crystallizing may differ in its geometric and dimensional-accuracy parameters from the design model. The casting geometry varies as a result of high temperature and structural shrinkage deformations which are manifested as the hindered volumetric shrinkage and contraction during crystallizing and upon the casting knockout from the ceramic mould. High-temperature deformations may result in contraction of the casting mould and ceramic core shaping the inner blade cooling channels. As a result, to obtain the blade of the geometric form as set by the designer, it becomes necessary to predict the stress-deformed state of the moving blade casting in order to consider the volumetric shrinkage and deformation in advance. Therefore, predicting and considering the total volumetric shrinkage during the manufacture of the moving blade castings ensuring the minimum contraction of the process system “ceramic mould – casting – ceramic core” is a relevant problem for the modern blank production.


Author(s):  
Xiaojun Yan ◽  
Xia Chen ◽  
Ruijie Sun ◽  
Ying Deng ◽  
Lianshan Lin ◽  
...  

At present, directional solidification (DS) made blades are commonly used in high performance turbine for their better high temperature mechanical, especially in creep properties compared with the equiaxed grain (EG) blades made by conventional casting method. To predict DS blades' fatigue life accurately, one of the practical ways is to conduct tests on full-scale blades in a laboratory/bench environment. In this investigation, two types of full scale turbine blades, which are made from DZ22B by DS method and K403 by conventional casting method, respectively, were selected to conduct high temperature combined low and high cycle fatigue (CCF) tests on a special design test rig, to evaluate the increase of fatigue life benefitted from material change. Experimental results show that different from EG blades, DS blades' fracture section is not located on the position where the maximum stress point lies. By comparing fatigue test results of the two types of blade, it can be found that the fatigue properties among different regions of the DS blade are different, and its fatigue damage is not only related to the stress field, but also affected by different parts material's fatigue properties.


Author(s):  
E. R. Kimmel ◽  
H. L. Anthony ◽  
W. Scheithauer

The strengthening effect at high temperature produced by a dispersed oxide phase in a metal matrix is seemingly dependent on at least two major contributors: oxide particle size and spatial distribution, and stability of the worked microstructure. These two are strongly interrelated. The stability of the microstructure is produced by polygonization of the worked structure forming low angle cell boundaries which become anchored by the dispersed oxide particles. The effect of the particles on strength is therefore twofold, in that they stabilize the worked microstructure and also hinder dislocation motion during loading.


Alloy Digest ◽  
2004 ◽  
Vol 53 (12) ◽  

Abstract Udimet L-605 is a high-temperature aerospace alloy with excellent strength and oxidation resistance. It is used in applications such as gas turbine blades and combustion area parts. This datasheet provides information on composition, physical properties, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, and joining. Filing Code: CO-109. Producer or source: Special Metals Corporation.


2020 ◽  
Vol 37 ◽  
pp. 118-125
Author(s):  
Weihua Zhou ◽  
Changqing Fang ◽  
Huifeng Tan ◽  
Huiyu Sun

Abstract Uncured rubber possesses remarkable hyperelastic and viscoelastic properties while it undergoes large deformation; therefore, it has wide application prospects and attracts great research interests from academia and industry. In this paper, a nonlinear constitutive model with two parallel networks is developed to describe the mechanical response of uncured rubber. The constitutive model is incorporated with the Eying model to describe the hysteresis phenomenon and viscous flow criterion, and the hyperelastic properties under large deformation are captured by a non-Gaussian chain molecular network model. Based on the model, the mechanical behaviors of hyperelasticity, viscoelasticity and hysteresis under different strain rates are investigated. Furthermore, the constitutive model is employed to estimate uniaxial tensile, cyclic loading–unloading and multistep tensile relaxation mechanical behaviors of uncured rubber, and the prediction results show good agreement with the test data. The nonlinear mechanical constitutive model provides an efficient method for predicting the mechanical response of uncured rubber materials.


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