scholarly journals Analysis of the Erosivity of High-Pressure Pulsating Water Jets Produced in the Self-Excited Drill Head

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4165
Author(s):  
Monika Szada-Borzyszkowska ◽  
Wojciech Kacalak ◽  
Dariusz Lipiński ◽  
Błażej Bałasz

The dynamic impact of a water jet with a periodically changing structure can be used in various industries. The paper presents a design solution for a self-excited pulse head. This head can be used in mining for drilling holes and breaking rocks. The design of the head was developed based on computer simulations, which made it possible to learn the mechanism of impulse shaping inside the head. Tests of the water jet produced in the self-excited pulsation head showed the occurrence of periodic changes in its internal structure and pulsation frequency. A significant increase in the dynamic stream pressures was demonstrated for the head working in the water environment compared to the head working in the air environment For example, for nominal medium and highest pressures, this increase is up to 82%, while for the lowest pressures (10 MPa), the pressure force values increase by 46%. It was found that an increase in the nominal water pressure causes a decrease in the frequency of hydrodynamic pulses in the head operating in both the water and air environment.

2014 ◽  
Vol 1029 ◽  
pp. 176-181 ◽  
Author(s):  
Ion Aurel Perianu ◽  
Ion Mitelea ◽  
Viorel Aurel Şerban

In this paper research elements regarding the effect of water pressure variation on cut surfaces quality are presented in the field of abrasive water jet cutting of materials hard to process by machining such as austenitic stainless steels, in this case with a thickness of 20 mm. Selection of the optimal cutting process based on technical and economic criteria takes into consideration the type and thickness of the targeted material and also the physical and geometrical quality requirements. The present paper contains experimental research results regarding abrasive water jet cutting of austenitic stainless steel EN 1.4306 (ASTM 304 L) at different values of water pressure. The abrasive material used is Garnet with particle granulation 80 Mesh. By making roughness measurements and hardness examinations of the cut surface an evaluation will be made of the surface quality defining the optimal pressure values.


2021 ◽  
pp. jeb.233718
Author(s):  
Peggy Gerullis ◽  
Caroline P. Reinel ◽  
Stefan Schuster

Archerfish down a variety of aerial prey from a range of distances using water jets that they adjust to size and distance of their prey. We describe here that characteristic rapid fin maneuvers, most notably of the pectoral and pelvic fins, are precisely coordinated with the release of the jet. We discovered these maneuvers in two fish that had been trained to shoot from fixed positions at targets in different height, whose jets had been characterized in detail and who remained stable during their shots. Based on the findings in these individuals we examined shooting-associated fin-movement in 28 further archerfish of two species that could shoot from freely chosen positions at targets of different height. Slightly before onset of the water jet, at a time when the shooter remains stable, the pectoral fins of all shooters switched from asynchronous low-amplitude beating to a synchronized rapid forward flap. Onset and duration of the forward and subsequent backward flap were robust across all individuals and shooting angles but depended on target height. The pelvic fins are slowly adducted at the start of the jet and stop after its release. All other fins also showed a characteristic sequence of activation, some starting about 0.5 s before the shot. Our findings suggest that shooting-related fin-maneuvers are needed to stabilize the shooter and that they are an important component in the precise and powerful far-distance shooting in archerfish.


2002 ◽  
Vol 37 (3) ◽  
pp. 599-612 ◽  
Author(s):  
Tamer Bagatur ◽  
Ahmet Baylar ◽  
Nusret Sekerdag

Abstract In this study, for the plunging water jet aeration system using various inclined nozzle types, bubble penetration depth, air entrainment rate, water jet expansion, effect of water jet circumference at impact point, oxygen transfer coefficient and oxygen transfer efficiency which changed depending on the water jet velocity, were researched in an air-water system. Numerous studies were conducted with circular nozzles. The present study describes new experiments performed with different nozzle types. Three types of nozzles were examined, i.e., those with circular, ellipse and rectangle duct with rounded ends. Experimental results showed that water jets produced with ellipse and rectangle duct with rounded ends nozzles have very different flow characteristics, entrainment patterns on free water jet surface, and submerged water jet region within the receiving tank. Higher air entrainment rate and oxygen transfer efficiency was observed in the rectangle duct with rounded ends nozzle due to water jet expansion. Bubble penetration depth, however, is lower for the rectangle duct with rounded ends nozzle than for the other nozzles. The ellipse nozzle provided the highest bubble penetration depth. These results showed that it is appropriate to use ellipse nozzle in aeration of deep pool and rectangle duct with rounded ends nozzle in the applications where high bubble concentration is desirable.


2021 ◽  
pp. 014459872110520
Author(s):  
Yabin Gao ◽  
Xin Xiang ◽  
Ziwen Li ◽  
Xiaoya Guo ◽  
Peizhuang Han

Hydraulic slotting has become one of the most common technologies adopted to increase permeability in low permeability in coal field seams. There are many factors affecting the rock breaking effects of water jets, among which the impact force cannot be ignored. To study the influencing effects of contact surface shapes on jet flow patterns and impact force, this study carried out experiments involving water jet impingement planes and boreholes under different pressure conditions. The investigations included numerical simulations under solid boundary based on gas–liquid coupling models and indoor experiments under high-speed camera observations. The results indicated that when the water jets impinged on different contact surfaces, obvious reflection flow occurred, and the axial velocity had changed through three stages during the development process. Moreover, the shapes of the contact surfaces, along with the outlet pressure, were found to have impacts on the angles and velocities of the reflected flow. The relevant empirical formulas were summarized according to this study's simulation results. In addition, the flow patterns and shapes of the contact surfaces were observed to have influencing effects on the impact force. An impact force model was established in this study based on the empirical formula, and the model was verified using both the simulation and experimental results. It was confirmed that the proposed model could provide important references for the optimization of the technical parameters water jet systems, which could provide theoretical support for the further intelligent and efficient transformation of coal mine drilling water jet technology.


Author(s):  
M. J. Jackson

This paper discusses water jet machining of selected materials using a non-traditional way of delivering water jets in the form of a series of discrete pulses. The theory of water jet impact has been used to demonstrate the principle of removing material by exploiting the existence of a Rayleigh wave that excites the formation of surface cracks and the lateral outflow of water that extends the cracks and removes material. A mathematical model has been developed that predicts changes in the response characteristics of materials owing to an idealised representation of a finite jet of water impacting a plane surface. The analytical approach used is applicable to the first stages of impact where the compressibility of water in the droplet is significant. The predicted response characteristics are compared with experimental data generated using controlled water jet impacts produced by a specially constructed pulsed water jet machining centre. The predicted response of selected materials compare well with experimental data. The results presented in this paper illustrate the importance of using pulsed water jets as a way of machining materials in a non-traditional manner.


2020 ◽  
Author(s):  
Nicholas S. Tavouktsoglou ◽  
Aggelos Dimakopoulos ◽  
Jeremy Spearman ◽  
Richard J. S. Whitehouse

Abstract Submerged water jet causing soil excavation is a typical water-soil interaction process that occurs widely in many engineering disciplines. In hydraulic engineering for instance, a typical example would be scour downstream of headcuts, culverts, or dam spillways. In port and waterway engineering, erosion of the channel bed or quay wall by the propellers of passing ships are also typical water jet/soil interaction problems. In ocean engineering, trenching by impinging high-velocity water jets has been used as an efficient method for cable and pipeline burial. At present, physical modelling and simple prediction equations have been the main practical engineering tool for evaluating scour in these situations. However, with the increasing computational power of modern computers and the development of new Computational Fluid Dynamics (CFD) solvers, scour prediction in such engineering problems has become possible. In the present work three-dimensional (3D) numerical modelling has been applied to reproduce the capability of a pair of water jets to backfill an excavated trench. The simulations are carried out using a state-of-the-art three-dimensional Eulerian two-phase scour model based on the open source CFD software OpenFOAM. The fluid phase is resolved by solving modified Navier-Stokes equations, which take into consideration the influence of the solid phase, i.e., the soil particles. This paper first presents a validation of the numerical model against vertical jet erosion tests from the literature and conducted at HR Wallingford. The results of the model show good agreement with the experimental tests, with the numerical model predicting the scour hole depth and extent with good accuracy. The paper then presents a validation of the model’s ability to reproduce deposition which is evaluated through a comparison with settling velocity data and empirical formulations found in literature, again with the model showing good agreement. Finally, the model is applied to a prototype cable burial problem using a commercially available controlled flow jet excavator. The study found that the use of water jets can be effective (subject to confirmation of the time-scale required for real operations) for performing backfill operations but that the effectiveness is closely related to the type of sediment and selection of an appropriate jet discharge. As a result, in order for the water jet method to be effective for backfill, there is a requirement for a good description of the variation in sediment type along the trench and a requirement for the jet discharge to be varied as different sediment types are encountered.


2019 ◽  
Vol 2019 ◽  
pp. 1-18
Author(s):  
Xiaohui Liu ◽  
Ping Tang ◽  
Qi Geng ◽  
Xuebin Wang

It has been found that the impact performance of water jets can be changed by its properties, which include pressure, additive, and mode of jet. Thus, an abrasive water jet (AWJ) has been developed as a new method. However, there is little research on the effect of abrasive concentration on the impact performance of abrasive jets. Thus, the SPH method is used to establish an abrasive water jet crushing concrete model to study the effect of abrasive concentration on the impact force, concrete internal energy, abrasive particle distribution, crushing depth, and damage and crushing efficiencies under different concrete compressive strengths and abrasive densities. The results indicate that there is little effect of the abrasive concentration on the peak impact force under different compressive strengths and abrasive densities, while the mean impact force tends to increase linearly with the abrasive concentration. The internal energy of the concrete increases stepwise with the abrasive concentration under different compressive strengths and abrasive densities. The concentration of 10%∼20% is the rapid increasing stage. The crushing depth and damage efficiencies are all maximum at a concentration of 20% under different compressive strengths and abrasive densities. After the concrete was impacted by the water from the water jet, it is divided into rebounding particles and intrusive particles. The more the intrusive particles, the easier the concrete to be crushed and damaged.


2014 ◽  
Vol 1017 ◽  
pp. 228-233 ◽  
Author(s):  
Yong Wang ◽  
Hong Tao Zhu ◽  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Peng Yao ◽  
...  

Abrasive water jet machining is considered as a promising technique in hard and brittle material processing. This paper studies the erosion performance of the alumina ceramics in the different process parameters. In the erosion experiments, alumina ceramics wafers were eroded by the abrasive waterjet machining. The single factor experiments were carried out to understand the effect of different process parameters (jet impact angle, standoff distance, water pressure, abrasive particle diameter) on the material removal rate (MRR), the removal depth and surface roughness (Ra). The experimental results can provide guidance for alumina ceramics abrasive water jet cutting and polishing.


2012 ◽  
Vol 629 ◽  
pp. 558-563
Author(s):  
Xiao Chuan Wang ◽  
Yong Kang ◽  
Xiao Feng Yang

Use similar material and system of caustics to simulate the characteristics of fissure distribution and dynamic vacation regulations of fissure generation and expansion, whose fissure is made by plexiglass jet slotting and blasting under the condition of explosion. We have analyzed and compared the expanding length and velocity of main fissure’s point and dynamic intensity factors between the holes of ordinary blasting and water-jet slotting; and discussed the dynamic effects of slotting blasting. The study shows that, with the same explosive quantity, the fissures of common blasting hole distribute randomly around the hole with large quantity but with short fissures and the caustic spots have small diameter and distribute with fissures; while the fissures of jet slotting hole blasting are longer and distribute mainly along the fissure’s direction, the caustic spots are clear and mainly concentrate among the fissures with lager diameter. That is to say, the jet cutting blasting energy concentration can improve the effect of rock damage. The existence of jet seam has a guidance quality to rock breakage. Main fissures take place and expand from the direction of slotting seam while the distension along other directions is heavily weakened in the process.


2012 ◽  
Vol 602-604 ◽  
pp. 1667-1671
Author(s):  
Feng Li ◽  
Duan Feng Han

Experiment of aluminum block erosion using organ-pipe nozzle was carried out in air. The erosion effects of water jet were used to evaluate the performance of organ-pipe nozzle. The experiment and corresponding data were used to analyze the effects of nozzle configuration, jet pressure, standoff distance. Results have shown that the organ-pipe water jets are much more effective in aluminum block erosion.


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