scholarly journals Design of High Volume CFBC Fly Ash Based Calcium Sulphoaluminate Type Binder in Mixtures with Ordinary Portland Cement

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5798
Author(s):  
Peeter Paaver ◽  
Oliver Järvik ◽  
Kalle Kirsimäe
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Building Materials ◽  
Ordinary Portland Cement ◽  
High Volume ◽  
Cementitious Materials ◽  
Fluidised Bed ◽  
Complete Replacement ◽  
Cfbc Fly Ash

Growing concerns on global industrial greenhouse gas emissions have boosted research for developing alternative, less CO2 intensive binders for partial to complete replacement of ordinary Portland cement (OPC) clinker. Unlike slag and pozzolanic siliceous low-Ca class F fly ashes, the Ca- and S-rich class C ashes, particularly these formed in circulating fluidised bed combustion (CFBC) boilers, are typically not considered as viable cementitious materials for blending with or substituting the OPC. We studied the physical, chemical-mineralogical characteristics of the mechanically activated Ca-rich CFBC fly ash pastes and mortars with high volume OPC substitution rates to find potential alternatives for OPC in building materials and composites. Our findings indicate that compressive strength of pastes and mortars made with partial to complete replacement of the mechanically activated CFBC ash to OPC is comparable to OPC concrete, showing compared to OPC pastes reduction in compressive strength only by <10% at 50% and <20% at 75% replacement rates. Our results show that mechanically activated Ca-rich CFBC fly ash can be successfully used as an alternative CSA-cement type binder.

Utilization of Circulating Fluidized Bed Combustion (CFBC) Fly Ash and Coal-Fired Fly Ash in Portland Cement

2014 ◽  
Vol 629-630 ◽  
pp. 306-313 ◽  
Author(s):  
Mao Chieh Chi ◽  
Ran Huang ◽  
Te Hsien Wu ◽  
Toun Chun Fou
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Fluidized Bed ◽  
Building Materials ◽  
Circulating Fluidized Bed ◽  
Setting Time ◽  
Fluidized Bed Combustion ◽  
Initial Setting Time ◽  
Cfbc Fly Ash ◽  
Circulating Fluidized Bed Combustion

Circulating fluidized bed combustion (CFBC) fly ash is a promising admixture for construction and building materials due to its pozzolanic activity and self-cementitious property. In this study, CFBC fly ash and coal-fired fly ash were used in Portland cement to investigate the pozzolanic and cementitious characteristics of CFBC fly ash and the properties of cement-based composites. Tests show that CFBC fly ash has the potential instead of cementing materials and as an alternative of pozzolan. In fresh specimens, the initial setting time of mortars increases with the increasing amount of cement replacement by CFBC fly ash and coal-fire fly ash. In harden specimens, adding CFBC fly ash to replace OPC reduces the compressive strength. Meanwhile, CFBC fly ash would results in a higher length change when adding over 30%. Based on the results, the amount of CFBC fly ash replacement cement was recommended to be limited below 20%.

High Volume Slag and Slag-Fly Ash Blended Cement Pastes Containing Nano Silica

2019 ◽  
Vol 967 ◽  
pp. 205-213
Author(s):  
Faiz U.A. Shaikh ◽  
Anwar Hosan
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Cement Paste ◽  
Ordinary Portland Cement ◽  
Blended Cement ◽  
High Volume ◽  
Ash Content ◽  
Partial Replacement ◽  
Nano Silica ◽  
Cement Pastes

This paper presents the effect of nanosilica (NS) on compressive strength and microstructure of cement paste containing high volume slag and high volume slag-fly ash blend as partial replacement of ordinary Portland cement (OPC). Results show that high volume slag (HVS) cement paste containing 60% slag exhibited about 4% higher compressive strength than control cement paste, while the HVS cement paste containing 70% slag maintained the similar compressive strength to control cement paste. However, about 9% and 37% reduction in compressive strength in HVS cement pastes is observed due to use of 80% and 90% slag, respectively. The high volume slag-fly ash (HVSFA) cement pastes containing total slag and fly ash content of 60% exhibited about 5%-16% higher compressive strength than control cement paste. However, significant reduction in compressive strength is observed in higher slag-fly ash blends with increasing in fly ash contents. Results also show that the addition of 1-4% NS improves the compressive strength of HVS cement paste containing 70% slag by about 9-24%. However, at higher slag contents of 80% and 90% this improvement is even higher e.g. 11-29% and 17-41%, respectively. The NS addition also improves the compressive strength by about 1-59% and 5-21% in high volume slag-fly ash cement pastes containing 21% fly ash+49%slag and 24% fly ash+56%slag, respectively. The thermogravimetric analysis (TGA) results confirm the reduction of calcium hydroxide (CH) in HVS/HVSFA pastes containing NS indicating the formation of additional calcium silicate hydrate (CSH) gels in the system. By combining slag, fly ash and NS in high volumes e.g. 70-80%, the carbon footprint of cement paste is reduced by 66-76% while maintains the similar compressive strength of control cement paste. Keywords: high volume slag, nanosilica, compressive strength, TGA, high volume slag-fly ash blend, CO2 emission.

Compressive strength and hydration of high-volume wet-grinded coal fly ash cementitious materials

2019 ◽  
Vol 206 ◽  
pp. 248-260 ◽  
Author(s):  
Hongbo Tan ◽  
Kangjun Nie ◽  
Xingyang He ◽  
Xiufeng Deng ◽  
Xun Zhang ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Coal Fly Ash ◽  
High Volume ◽  
Cementitious Materials

Mechanical Properties of Class C High Volume Fly Ash Concrete with Lime Water as Mixing Water

2014 ◽  
Vol 660 ◽  
pp. 312-316
Author(s):  
Mochamad Solikin ◽  
Budi Setiawan
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Flexural Strength ◽  
Portland Cement ◽  
Ordinary Portland Cement ◽  
High Volume ◽  
Fly Ash Concrete ◽  
Lime Water ◽  
High Volume Fly Ash ◽  
Mixing Water

This paper reports an investigation on mechanical properties of high volume fly ash (HVFA) concrete produced using different types of mixing water i.e. tap water and saturated lime water. The mechanical properties of ordinary Portland cement concrete are also investigated as control tests. The concrete were tested for their compressive strength, flexural strength and splitting tensile strength at the curing ages of 56 days. The results showed that strength development of high volume fly ash concrete up to 56 days is lower than ordinary portal cement. In addition, the flexural strength and splitting strength of concrete are lower than ordinary Portland cement. Moreover, the use of saturated lime water as mixing water reduces the mechanical properties of class C high volume fly ash concrete.

Effect of Alkaline Solution to Fly Ash Ratio on Geopolymer Mortar Properties

2017 ◽  
Vol 733 ◽  
pp. 85-88 ◽  
Author(s):  
Amir Fauzi ◽  
Mohd Fadhil Nuruddin ◽  
Ahmad B. Malkawi ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Bashar S. Mohammed
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Alkaline Solution ◽  
Similar Pattern ◽  
Ordinary Portland Cement ◽  
Setting Time ◽  
Pozzolanic Reaction

Geopolymer system is new binding materials in concrete industry that is produced by the alkaline solution and materials rich in aluminosilicate such as fly ash. The effect of the alkaline solution to fly ash ratios of 0.3, 0.4 and 0.5 on mortar geopolymer properties was an issue in this study. The results showed that the higher alkaline solution to fly ash ratio improves the workability and brings a longer setting time, whereas the lower alkaline solution to fly ash ratio gains the significant compressive strength. It was a similar pattern with conventional mortar used ordinary Portland cement, which the compressive strength at 7 days was 85%-90% for 28 days compressive strength, whereas conventional mortar is only 65%-75%. This was due to the higher reactivity in geopolymer system that was faster than the pozzolanic reaction.

scholarly journals Effect of Elevated Temperature on Alkali Activated Slag and Fly Ash based Geopolymer Concrete

2020 ◽  
Vol 9 (4) ◽  
pp. 1241-1250
Keyword(s):  
Compressive Strength ◽  
Elevated Temperature ◽  
Fly Ash ◽  
Flexural Strength ◽  
Portland Cement ◽  
Ordinary Portland Cement ◽  
Geopolymer Concrete ◽  
Base Materials ◽  
Activated Slag ◽  
Alkali Activated

Activated Slag (AAS) and Fly Ash (FA) based geopolymer concrete a new blended alkali-activated concrete that has been progressively studied over the past years because of its environmental benefits superior engineering properties. Geopolymer has many favorable characteristics in comparison to Ordinary Portland Cement. Many base materials could be utilized to make geopolymer with the convenient concentration of activator solution. In this study, the experimental program composed of two phases; phase on divided into four groups; Group one deliberated the effect of sodium hydroxide molarity and different curing condition on compressive strength. Group two studied the effect of alkali activated solution (NaOH and Na2SiO3) content on compressive strength and workability. The effect of sand replacement with slag on compressive strength and workability was explained in group three. Group four studied the effect of slag replacement with several base materials Fly Ash (FA), Ordinary Portland Cement (OPC), pulverized Red Brick (PRB), and Meta Kaolin (MK). Phase two contains three mixtures from phase one which had the highest compressive strength. For each mixture, the fresh concrete test was air content. In addition the hardened concrete tests were the compressive strength at 3, 7, 28, 90, 180, and 365 days, the flexural strength at 28, 90, and 365 days, and the young's modulus at 28, 90, and 365 days. Moreover; the three mixtures were exposed to elevated temperature at 100oC, 300oC, and 600oC to study the effect of elevated temperature on compressive and flexural strength.

scholarly journals Alkali-Activated Hybrid Cements Based on Fly Ash and Construction and Demolition Wastes Using Sodium Sulfate and Sodium Carbonate

Molecules ◽  
2021 ◽  
Vol 26 (24) ◽  
pp. 7572
Author(s):  
William Valencia-Saavedra ◽  
Rafael Robayo-Salazar ◽  
Ruby Mejía de Gutiérrez
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Sodium Carbonate ◽  
Sodium Sulfate ◽  
Room Temperature ◽  
Ordinary Portland Cement ◽  
Mechanical Performance ◽  
Construction And Demolition Wastes ◽  
Alkali Activated

This article demonstrates the possibility of producing alkali-activated hybrid cements based on fly ash (FA), and construction and demolition wastes (concrete waste, COW; ceramic waste, CEW; and masonry waste, MAW) using sodium sulfate (Na2SO4) (2–6%) and sodium carbonate (Na2CO3) (5–10%) as activators. From a mixture of COW, CEW, and MAW in equal proportions (33.33%), a new precursor called CDW was generated. The precursors were mixed with ordinary Portland cement (OPC) (10–30%). Curing of the materials was performed at room temperature (25 °C). The hybrid cements activated with Na2SO4 reached compressive strengths of up to 31 MPa at 28 days of curing, and the hybrid cements activated with Na2CO3 yielded compressive strengths of up to 22 MPa. Based on their mechanical performance, the optimal mixtures were selected: FA/30OPC-4%Na2SO4, CDW/30OPC-4%Na2SO4, FA/30OPC-10%Na2CO3, and CDW/30OPC-10%Na2CO3. At prolonged ages (180 days), these mixtures reached compressive strength values similar to those reported for pastes based on 100% OPC. A notable advantage is the reduction of the heat of the reaction, which can be reduced by up to 10 times relative to that reported for the hydration of Portland cement. These results show the feasibility of manufacturing alkaline-activated hybrid cements using alternative activators with a lower environmental impact.

scholarly journals Effect of Ordinary Portland Cement and Water Glass on the Properties of Alkali Activated Fly Ash Concrete

Minerals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 40 ◽  
Author(s):  
Vytautas Bocullo ◽  
Danutė Vaičiukynienė ◽  
Ramūnas Gečys ◽  
Mindaugas Daukšys
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Water Glass ◽  
Ordinary Portland Cement ◽  
Reference Sample ◽  
Freeze And Thaw ◽  
Naoh Solution ◽  
Increased Strength ◽  
Alkali Activated

This research presents the influence of ordinary Portland cement (OPC) and/or water glass addition on fly ash alkali-activated mortar and concrete. The results show that fly ash (FA) concrete activated with a NaOH solution and water glass mixture had better resistance to freeze and thaw, carbonation, alkali-silica reaction (ASR) and developed higher compressive strength and static elastic modulus compared with the FA concrete activated only with an NaOH solution. The addition of OPC contributes to the development of a denser microstructure of alkali activated concrete (AAC) samples. In the presence of water glass and OPC, the compressive strength (52.60 MPa) of the samples increased more than two times as compared with the reference sample (21.36 MPa) without OPC and water glass. The combination of OPC and water glass showed the increased strength and enhanced durability of AAC. The samples were more resistant to freeze and thaw, ASR, and carbonation.

scholarly journals Preparation of Foamed Phosphogypsum Lightweight Materials by Incorporating Cementitious Additives

2019 ◽  
Vol 25 (3) ◽  
pp. 340-347
Author(s):  
Ting WANG ◽  
Xiaojian GAO ◽  
Jian WANG
Keyword(s):  
Compressive Strength ◽  
Blast Furnace ◽  
Fly Ash ◽  
Portland Cement ◽  
Blast Furnace Slag ◽  
Building Materials ◽  
Water Resistance ◽  
Hydrated Lime ◽  
Granulated Blast Furnace Slag ◽  
Furnace Slag

As a byproduct of phosphoric acid industry, phosphogypsum has many environmental problems. In order to recycle phosphogypsum to manufacture lightweight building materials, cementitious additives including fly ash, ground granulate blast-furnace slag and Portland cement were added to improve strength and water-resistance and different volume of foam was added to reduce the bulk density. The results show that hydrated lime can improve mechanical strength and water resistance of PG paste and the optimal dosage of hydrated lime is 6 %. Higher addition of fly ash or ground granulated blast-furnace slag improves the fluidity and delays the setting time of PG paste. The addition of 10 ~ 20 % fly ash results in a little reducing influence and 10 % ground granulated blast-furnace slag leads to an increase of 20.7 % for 28 days compressive strength of hardened PG specimen. The higher addition of Portland cement results in the better mechanical strength and water resistance of PG specimens. The 28day compressive and flexural strength reaches 25.9 MPa and 8.9 MPa respectively for the 25 % Portland cement mixture. PG based lightweight building materials can prepared by the addition of 60 % volume of air foam, with compressive strength of 1.7 MPa, bulk density of 521.7 kg/m3 and thermal conductivity of 0.0724 W/(m·K). DOI: http://dx.doi.org/10.5755/j01.ms.25.3.19910

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