scholarly journals Alkali-Activated Hybrid Cements Based on Fly Ash and Construction and Demolition Wastes Using Sodium Sulfate and Sodium Carbonate

Molecules ◽  
2021 ◽  
Vol 26 (24) ◽  
pp. 7572
Author(s):  
William Valencia-Saavedra ◽  
Rafael Robayo-Salazar ◽  
Ruby Mejía de Gutiérrez

This article demonstrates the possibility of producing alkali-activated hybrid cements based on fly ash (FA), and construction and demolition wastes (concrete waste, COW; ceramic waste, CEW; and masonry waste, MAW) using sodium sulfate (Na2SO4) (2–6%) and sodium carbonate (Na2CO3) (5–10%) as activators. From a mixture of COW, CEW, and MAW in equal proportions (33.33%), a new precursor called CDW was generated. The precursors were mixed with ordinary Portland cement (OPC) (10–30%). Curing of the materials was performed at room temperature (25 °C). The hybrid cements activated with Na2SO4 reached compressive strengths of up to 31 MPa at 28 days of curing, and the hybrid cements activated with Na2CO3 yielded compressive strengths of up to 22 MPa. Based on their mechanical performance, the optimal mixtures were selected: FA/30OPC-4%Na2SO4, CDW/30OPC-4%Na2SO4, FA/30OPC-10%Na2CO3, and CDW/30OPC-10%Na2CO3. At prolonged ages (180 days), these mixtures reached compressive strength values similar to those reported for pastes based on 100% OPC. A notable advantage is the reduction of the heat of the reaction, which can be reduced by up to 10 times relative to that reported for the hydration of Portland cement. These results show the feasibility of manufacturing alkaline-activated hybrid cements using alternative activators with a lower environmental impact.

Activated Slag (AAS) and Fly Ash (FA) based geopolymer concrete a new blended alkali-activated concrete that has been progressively studied over the past years because of its environmental benefits superior engineering properties. Geopolymer has many favorable characteristics in comparison to Ordinary Portland Cement. Many base materials could be utilized to make geopolymer with the convenient concentration of activator solution. In this study, the experimental program composed of two phases; phase on divided into four groups; Group one deliberated the effect of sodium hydroxide molarity and different curing condition on compressive strength. Group two studied the effect of alkali activated solution (NaOH and Na2SiO3) content on compressive strength and workability. The effect of sand replacement with slag on compressive strength and workability was explained in group three. Group four studied the effect of slag replacement with several base materials Fly Ash (FA), Ordinary Portland Cement (OPC), pulverized Red Brick (PRB), and Meta Kaolin (MK). Phase two contains three mixtures from phase one which had the highest compressive strength. For each mixture, the fresh concrete test was air content. In addition the hardened concrete tests were the compressive strength at 3, 7, 28, 90, 180, and 365 days, the flexural strength at 28, 90, and 365 days, and the young's modulus at 28, 90, and 365 days. Moreover; the three mixtures were exposed to elevated temperature at 100oC, 300oC, and 600oC to study the effect of elevated temperature on compressive and flexural strength.


Minerals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 40 ◽  
Author(s):  
Vytautas Bocullo ◽  
Danutė Vaičiukynienė ◽  
Ramūnas Gečys ◽  
Mindaugas Daukšys

This research presents the influence of ordinary Portland cement (OPC) and/or water glass addition on fly ash alkali-activated mortar and concrete. The results show that fly ash (FA) concrete activated with a NaOH solution and water glass mixture had better resistance to freeze and thaw, carbonation, alkali-silica reaction (ASR) and developed higher compressive strength and static elastic modulus compared with the FA concrete activated only with an NaOH solution. The addition of OPC contributes to the development of a denser microstructure of alkali activated concrete (AAC) samples. In the presence of water glass and OPC, the compressive strength (52.60 MPa) of the samples increased more than two times as compared with the reference sample (21.36 MPa) without OPC and water glass. The combination of OPC and water glass showed the increased strength and enhanced durability of AAC. The samples were more resistant to freeze and thaw, ASR, and carbonation.


2013 ◽  
Vol 377 ◽  
pp. 50-54 ◽  
Author(s):  
Mao Chieh Chi ◽  
Yen Chun Liu

The purpose of this study is to investigate the effects of fly ash/slag ratio and liquid/binder ratio on strength of alkali-activated fly ash/slag (AAFS) mortars. Three liquid/binder ratios of 0.35, 0.5 and 0.65 and three fly ash/slag ratios of 100/0, 50/50, and 0/100 were selected as variables to design and produce mixes of AAFS mortars. The compressive strength and flexural strength of alkali-activated fly ash/slag mortars were discussed and compared with reference mortars produced using ordinary Portland cement (OPC) mortars. Based on the results, both fly ash/slag ratio and the liquid/binder ratio are significant factors influencing the strengths of AAFS mortars. The strength of AAFS mortars except alkali-activated fly ash mortars is higher than that of OPC mortars. When the fly ash/slag ratio reaches 50/50, the AAFS mortars possesses the highest strength compared with the other mortars.


2020 ◽  
Vol 12 (14) ◽  
pp. 5775 ◽  
Author(s):  
Rafael A. Robayo-Salazar ◽  
William Valencia-Saavedra ◽  
Ruby Mejía de Gutiérrez

This article demonstrates the possibility of producing alkali-activated materials (AAM) from a mixture of mechanically processed concrete, ceramic, masonry, and mortar wastes, as a sustainable alternative for recycling construction and demolition wastes (CDWs) under real conditions. The addition of 10% Portland cement allowed the materials to cure at room temperature (25 °C). CDW binder achieved a compressive strength of up to 43.9 MPa and it was classified as a general use and low heat of hydration cement according to ASTM C1157. The concrete produced with this cement and the crushed aggregates also from CDW reported a compressive strength of 33.9 MPa at 28 days of curing and it was possible to produce a high-class structural block with 26.1 MPa according to ASTM C90. These results are considered one option in making full use of CDWs as binder and aggregates, using alkaline activation technology thereby meeting the zero-waste objective within the concept of the circular economy.


2019 ◽  
Vol 803 ◽  
pp. 262-266
Author(s):  
Osama Ahmed Mohamed ◽  
Maadoum M. Mustafa

Alkali activated slag (AAS) offers opportunities to the construction industry as an alternative to ordinary Portland cement (OPC). The production of OPC and its use contributes significantly to release of CO2 into the atmosphere while AAS is an industrial by-product that contributes much less to the environmental footprint that needs to be recycled if not landfilled. This paper outlines some of the key properties, merits and demerits of AAS when used as alternative to OPC. Competitive compressive strength of AAS concrete is amongst of the advantages of replacing cement with AAS while high shrinkage and carbonation levels are potential disadvantages.


2017 ◽  
Vol 733 ◽  
pp. 85-88 ◽  
Author(s):  
Amir Fauzi ◽  
Mohd Fadhil Nuruddin ◽  
Ahmad B. Malkawi ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Bashar S. Mohammed

Geopolymer system is new binding materials in concrete industry that is produced by the alkaline solution and materials rich in aluminosilicate such as fly ash. The effect of the alkaline solution to fly ash ratios of 0.3, 0.4 and 0.5 on mortar geopolymer properties was an issue in this study. The results showed that the higher alkaline solution to fly ash ratio improves the workability and brings a longer setting time, whereas the lower alkaline solution to fly ash ratio gains the significant compressive strength. It was a similar pattern with conventional mortar used ordinary Portland cement, which the compressive strength at 7 days was 85%-90% for 28 days compressive strength, whereas conventional mortar is only 65%-75%. This was due to the higher reactivity in geopolymer system that was faster than the pozzolanic reaction.


Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1033 ◽  
Author(s):  
Yuli Wang ◽  
Fengxia He ◽  
Junjie Wang ◽  
Qianku Hu

Carbonates and bicarbonates are two groups of accelerators which can be used in sprayed concrete. In this study, the effects of the two accelerators sodium carbonate (Na2CO3) and sodium bicarbonate (NaHCO3) (0%, 1%, 2%, 3%, and 4% by weight of ordinary Portland cement OPC) on the properties of OPC paste were compared. The results show that both of them could accelerate the initial and final setting time of OPC paste, but the effect of the two accelerators on the compressive strength were different. After 1 day, sodium bicarbonate at 3% had the highest strength while sodium carbonate at 1% had the highest strength. After 7 days, both of the two accelerators at 1% had the highest compressive strength. After 28 days, the compressive strength decreased with the increase of the two. The improved strength at 1 and 7 days was caused by the accelerated formation of ettringite and the formation of CaCO3 through the reactions between the two with portlandite. The decrease of strength was caused by the Na+ could reduce the adhesion between C-S-H gel by replacing the Ca2+. NaHCO3 was found be a better accelerator than Na2CO3.


2016 ◽  
Vol 690 ◽  
pp. 200-205
Author(s):  
Narumon Lertcumfu ◽  
Sukum Eitssayeam ◽  
Kamonpan Pengpat ◽  
Tawee Tunkasiri ◽  
Denis Russell Sweatman ◽  
...  

The object of this work was to use calcined kaolin-based geopolymer as an alternative material to replace ordinary Portland cement (OPCs) by applying geopolymerization processes. Geopolymer slurry was prepared from calcined kaolin and alkali activators, which consisted of 10 M NaOH and Na2SiO3 solution. The fresh slurry was cast into plastic molds and then cured at room temperature for 24 h. Reaction temperatures were measured (for 24 hours after casting). Compressive strength of the geopolymer was tested after curing at room temperature and after microwave heating. The mechanical properties increased with added plaster for microwave curing of 5 min. It is believed that this process can increase the efficiency of the production line for geopolymer.


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