scholarly journals Structure Evolution of Ni36Al27Co37 Alloy in the Process of Mechanical Alloying and Plasma Spheroidization

Metals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1557
Author(s):  
Alina K. Mazeeva ◽  
Artem Kim ◽  
Nikolay E. Ozerskoi ◽  
Aleksey I. Shamshurin ◽  
Nikolay G. Razumov ◽  
...  
Keyword(s):  
Particle Size ◽  
Mechanical Alloying ◽  
Ferromagnetic Material ◽  
Planetary Mill ◽  
Structure Evolution ◽  
Minimal Amount ◽  
Magnetic Composites ◽  
Spherical Powder ◽  
Plasma Spheroidization ◽  
Lamella Thickness

In this paper, a novel approach to obtain a ferromagnetic material for smart applications was implied. A combination of mechanical alloying (MA) and plasma spheroidization (PS) was applied to produce Ni36Al27Co37 spherical powder. Then its structure was systematically studied. It was shown that homogenization of the structure occurs due to mechanism of layered structure formation. The dependence of the lamella thickness on the energy dose input at MA was defined. It was found that 14.7 W⋅h/g is sufficient to obtain lamella thickness of 1 μm and less. The low-energy mode of a planetary mill with rotation speeds of the main disk/bowl of 150/−300 rpm makes it possible to achieve a uniform element distribution upon a minimal amount of impurity. During MA in an attritor Ni3Al-type intermetallic compounds are formed that result in more intensive degradation in particle size. Plasma spheroidization of the powder after MA allowed obtaining Ni36Al27Co37 spherical powder. The powder had a fine β + γ-structure. The particle size distribution remains almost unchanged compared to the MA stage. Coercivity of the powder is 79 Oe. The powder obtained meets the requirements of selective laser melting technology, but also can be utilized as a functional filler in various magnetic composites.

Development of Biodegradable Mg-Ti Alloy Synthesized Using Mechanical Alloying

2016 ◽  
Vol 1133 ◽  
pp. 75-79 ◽  
Author(s):  
Emee Marina Salleh ◽  
Sivakumar Ramakrishnan ◽  
Zuhailawati Hussain
Keyword(s):  
Mechanical Alloying ◽  
Milling Time ◽  
Milled Powder ◽  
Milling Process ◽  
Planetary Mill ◽  
Ti Alloy ◽  
X Ray Diffraction ◽  
Argon Flow ◽  
Diffraction Patterns ◽  
Ti Powder

The aim of this work was to study the effect of milling time on binary magnesium-titanium (Mg-Ti) alloy synthesized by mechanical alloying. A powder mixture of Mg and Ti with the composition of Mg-15wt%Ti was milled in a planetary mill under argon atmosphere using a stainless steel container and balls. Milling process was carried out at 400 rpm for various milling time of 2, 5, 10, 15 and 30 hours. 3% n-heptane solution was added prior to milling process to avoid excessive cold welding of the powder. Then, as-milled powder was compacted under 400 MPa and sintered in a tube furnace at 500 °C in argon flow. The refinement analysis of the x-ray diffraction patterns shows the presence of Mg-Ti solid solution when Mg-Ti powder was mechanically milled for 15 hours and further. Enhancements of Mg-Ti phase formation with a reduction in Mg crystallite size were observed with the increase in milling time. A prolonged milling time has increased the density and hardness of the sintered Mg-Ti alloy.

scholarly journals Effect of Milling Parameters on the Development of a Nanostructured FCC–TiNb15Mn Alloy via High-Energy Ball Milling

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1225
Author(s):  
Cristina García-Garrido ◽  
Ranier Sepúlveda Sepúlveda Ferrer ◽  
Christopher Salvo ◽  
Lucía García-Domínguez ◽  
Luis Pérez-Pozo ◽  
...  
Keyword(s):  
Mechanical Alloying ◽  
Ball Mill ◽  
Milling Time ◽  
High Energy ◽  
Planetary Mill ◽  
Nominal Composition ◽  
Mechanically Alloyed ◽  
Milling Parameters ◽  
Energy Ball ◽  
Full Conversion

In this work, a blend of Ti, Nb, and Mn powders, with a nominal composition of 15 wt.% of Mn, and balanced Ti and Nb wt.%, was selected to be mechanically alloyed by the following two alternative high-energy milling devices: a vibratory 8000D mixer/mill® and a PM400 Retsch® planetary ball mill. Two ball-to-powder ratio (BPR) conditions (10:1 and 20:1) were applied, to study the evolution of the synthesized phases under each of the two mechanical alloying conditions. The main findings observed include the following: (1) the sequence conversion evolved from raw elements to a transitory bcc-TiNbMn alloy, and subsequently to an fcc-TiNb15Mn alloy, independent of the milling conditions; (2) the total full conversion to the fcc-TiNb15Mn alloy was only reached by the planetary mill at a minimum of 12 h of milling time, for either of the BPR employed; (3) the planetary mill produced a non-negligible Fe contamination from the milling media, when the highest BPR and milling time were applied; and (4) the final fcc-TiNb15Mn alloy synthesized presents a nanocrystalline nature and a partial degree of amorphization.

scholarly journals PRODUCTION OF NON-ROASTING PELLETS FROM THE WASTE OF SHABROVSKY TALCUM COMBINE

2019 ◽  
Vol 62 (3) ◽  
pp. 201-207
Author(s):  
V. S. Gulyakov ◽  
A. S. Vusikhis ◽  
S. A. Petrova
Keyword(s):  
Particle Size ◽  
Planetary Mill ◽  
Raw Material ◽  
Colloidal System ◽  
Scattering Method ◽  
Dynamic Light Scattering Method ◽  
Blast Furnace Production ◽  
Micron Size ◽  
Optimum Proportion ◽  
Technogenic Wastes

Technogenic wastes are by-products of any production. At the same time, they can be a raw material for obtaining useful products. In particular, the waste from the Shabrovsky talcum combine, can be used to produce magnesian fluxes. They are dispersed, so must be agglomerated. Therefore, a method has been proposed for the preparation of non-roasting pellets. As a binder, a mixture of water and peat, treated in a hydropercussion cavitation device, was used. The resulting material is a colloidal system with particle size of less than 10–4 m. To measure the particle size, dynamic light scattering method was used. For comparison, a similar mixture of water and peat treated in a planetary mill was studied. An analysis of the data obtained has shown that particles of micron size occupy up to 90 % of volume in the sample after treatment of the mixture in hydropercussion cavitation device. In a sample that was ground in a planetary mill, most of the particles are characterized by tens or even hundreds of microns. Determination of crushing strength of non-roasting pellets is performed by compressing in a tensile machine of model P-0.5. For this purpose, the granules were used both immediately after granulation and after drying at 105 °C to a moisture content of less than 1.5 %. With an optimum proportion of binders of 15 – 20 %, the strength of raw pellets was 15 N, and the strength of dry pellets was 90 N. With a binder percentage of less than 15 %, both raw and dried pellets had low strength. With a binder content of more than 20 %, the mixture had excessive plasticity and tackiness, which led to the formation of conglomerates of several granules. Despite the fact that the strength parameters of the non-roasting pellet are lower than those of pellets used in blast-furnace production, they are sufficient for use in steelmaking processes.

scholarly journals Study on indium leaching from mechanically activated hard zinc residue

2011 ◽  
Vol 47 (1) ◽  
pp. 63-72 ◽  
Author(s):  
J.H. Yao ◽  
X.H. Li ◽  
Y.W. Li
Keyword(s):  
Activation Energy ◽  
Particle Size ◽  
Planetary Mill ◽  
Leaching Rate ◽  
Obvious Effect ◽  
Diffusion Controlled ◽  
Leaching Reaction ◽  
Kinetics Of ◽  
Positive Effect ◽  
Solution Kinetics

In this study, changes in physicochemical properties and leachability of indium from mechanically activated hard zinc residue by planetary mill were investigated. The results showed that mechanical activation increased specific surface area, reaction activity of hard zinc residue, and decreased its particle size, which had a positive effect on indium extraction from hard zinc residue in hydrochloric acid solution. Kinetics of indium leaching from unmilled and activated hard zinc residue were also investigated, respectively. It was found that temperature had an obvious effect on indium leaching rate. Two different kinetic models corresponding to reactions which are diffusion controlled, [1-(1- x)1/3]2=kt and (1-2x/3)-(1-x)2/3=kt were used to describe the kinetics of indium leaching from unmilled sample and activated sample, respectively. Their activation energies were determined to be 17.89 kJ/mol (umilled) and 11.65 kJ/mol (activated) within the temperature range of 30?C to 90?C, which is characteristic for a diffusion controlled process. The values of activation energy demonstrated that the leaching reaction of indium became less sensitive to temperature after hard zinc residue mechanically activated by planetary mill.

Effects of Rotation Speeds and Media Density on Ground Calcium Carbonate during Ultrafine Grinding Process in Planetary Mill

2014 ◽  
Vol 997 ◽  
pp. 542-545
Author(s):  
Yan Ru Chen ◽  
Yi Chen Lu ◽  
Xiao Min Lian ◽  
Chao Yang Li ◽  
Shui Lin Zheng
Keyword(s):  
Particle Size ◽  
Calcium Carbonate ◽  
Rotational Speed ◽  
Planetary Mill ◽  
X Ray Diffraction ◽  
X Ray ◽  
Dry Grinding ◽  
Ultrafine Grinding ◽  
Effects Of Rotation ◽  
Ground Calcium Carbonate

Superfine ground calcium carbonate (GCC) produced by carbonate minerals is a widely used inorganic powder material. In order to get a finer GCC powder with narrow distribution span, the effect of rotational speed and media density on ground GCC were studied by dry grinding GCC in a planetary ball mill under different rotational speed and various media density. The grinding limit-particle size and distribution of grinding calcium carbonate were measured by centrifugal sedimentation granulometer. The structure of GCC was measured by X-ray diffraction. The result shows that low rotational speed and high-density media is conducive to get a product with smaller particle size and narrow size distribution; crystal plane (012) and (122) are more stable than (018) and (116).

The Manufacture of Spherical WC Powder in Plasma

2013 ◽  
Vol 774-776 ◽  
pp. 1258-1261
Author(s):  
Wei Huang ◽  
Zi Ming Chen ◽  
Yong Liu ◽  
Fu Jun Shang ◽  
Ji Hong Su ◽  
...  
Keyword(s):  
Particle Size ◽  
Plasma Treatment ◽  
Oxygen Content ◽  
Spherical Powder ◽  
Induction Plasma ◽  
Manufacture Technology ◽  
Plasma Method ◽  
Before And After

The manufacture technology of spherical WC powder has been studied by using of induction plasma. We can get spherical powder above 85% in the powder through changing several parameters. And the hall flow-ability, the oxygen content , particle size of powder before and after plasma treatment have been compared. The results were shown that oxygen contents was deduced markedly, and the plasma method can control the particle size easily.

The Mechanical Alloying of Magnetite Concentrate with Biochar

2020 ◽  
Vol 10 (2) ◽  
pp. 116-125
Author(s):  
Elif Aranci Öztürk ◽  
Mustafa Boyrazli ◽  
Mehmet Deniz Turan ◽  
Murat Erdemoğlu
Keyword(s):  
Crystal Structure ◽  
Particle Size ◽  
Grain Size ◽  
Mechanical Alloying ◽  
Milled Powder ◽  
Spherical Particles ◽  
Size Analysis ◽  
Biomass Waste ◽  
Magnetic Separator ◽  
Magnetite Concentrate

Aim: In this work, the effect of milling time on the mechanical alloying of the mixture containing the magnetite concentrate and biomass waste was investigated. Materials and Methods: The ore’s grade consisting of hematite and magnetite minerals was increased from 49.87% Fe to 67.29% Fe using the low intensity wet magnetic separator. Biomass waste which was supplied from ÇAYKUR black tea facilities, used as a carbon source was subjected to carbonization processes at 800°C for 1440 min. After the carbonization process, the carbon and sulphur contents of the biomass were measured as 94.68% and 0.03%, respectively. For the mechanical alloying process, a mixture consisting of magnetite concentrate with a grain size of -45 μm and biomass which was added two times the amount of carbon required for the reduction of magnetite to metallic iron was used. Result: After the mechanical alloying process which was carried out at different times, it was observed in the particle size analysis that the particle size of 90% of the mixture was reduced to about 4 μm. In SEM (Scanning Electron Microscopy) images, cube-like particles along with the spherical particles were observed depending on the mechanical alloying times. After 45 minutes of alloying, it was observed that the carbonized product milled together with magnetite concentrate was partially integrated into the crystal structure. Conclusion: The carbonized tea plant waste milled together with magnetite concentrate was partially integrated into the crystal structure. And the mechanical alloying provide to increase in the specific surface area in parallel with the grain size decrease in the study. Thus, in the later stage of the study, the milled powder acquired more ability to react.

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