scholarly journals The Edge Crack, Texture Evolution, and Mechanical Properties of Mg-1Al-1Sn-Mn Alloy Sheets Prepared Using On-Line Heating Rolling

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 860 ◽  
Author(s):  
Qiang Liu ◽  
Jiangfeng Song ◽  
Fusheng Pan ◽  
Jia She ◽  
Shuo Zhang ◽  
...  

A series of Mg-1Al-1Sn-Mn magnesium alloy sheets were rolled from 3 mm to 1 mm under temperatures of 150 °C, 200 °C, and 250 °C in four rolling passes using on-line heating rolling. The conventional rolling was also performed for comparison. Scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) technologies were utilized to characterize the edge cracks as well as the microstructure of rolled thin sheets. The result revealed that the number of edge cracks decreased dramatically with the increase of rolling temperature. No visible edge cracks were found on the surface of sheets rolled at 250 °C by on-line heating rolling, while the conventional rolling at the same temperature still resulted in severe edge cracks. The intensity of the basal texture for on-line rolled sheets increased from 4.982 to 9.596 as the rolling temperature increased from 150 °C to 250 °C, which was related to the reorientation of new grains and deformation grains remained after rolling. The direction of the basal pole slightly tilted towards the rolling direction (RD), which may be mainly attributed to the activation of a pyramidal slip, as well as the tension imposed on the samples. Moreover, mechanical properties were improved after rolling on the basis of the strong texture and grain refinement. The highest yield strength (YS), ultimate tensile strength (UTS), and the maximum elongation of the rolled sheets were 148 MPa, 298 MPa, and 14.6% along the RD, respectively.

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 181 ◽  
Author(s):  
Sangbong Yi ◽  
José Victoria-Hernández ◽  
Young Kim ◽  
Dietmar Letzig ◽  
Bong You

The influence of rolling temperature and pass reduction degree on microstructure and texture evolution was investigated using an AZXW3100 alloy, Mg-3Al-1Zn-0.5Ca-0.5Y, in wt.%. The change in the rolling schedule had a significant influence on the resulting texture and microstructure from the rolling and subsequent annealing. A relatively strong basal-type texture with a basal pole split into the rolling direction was formed by rolling at 450 °C with a decreasing scheme of the pass reduction degrees with a rolling step, while the tilted basal poles in the transverse direction were developed by using an increasing scheme of the pass reduction degrees. Rolling at 500 °C results in a further distinct texture type with a far more largely tilted basal pole into the rolling direction. The directional anisotropy of the mechanical properties in the annealed sheets was caused by the texture and microstructural features, which were in turn influenced by the rolling condition. The Erichsen index of the sheets varied in accordance to the texture sharpness, i.e., the weaker the texture the higher the formability. The sheet with a tetrarchy distribution of the basal poles into the transverse and rolling directions shows an excellent formability with an average Erichsen index of 8.1.


2012 ◽  
Vol 557-559 ◽  
pp. 1344-1348
Author(s):  
Hong Mei Chen ◽  
Hua Shun Yu ◽  
Guang Hui Min ◽  
Yun Xue Jin

The microstructure and macrotexture of ZK60 alloy sheet were investigated through OM and XRD, which were produced by twin roll casting and sequential warm rolling. Microstructure of twin roll cast ZK60 alloy changed from dendrite structure to fibrous structure with elongated grains and high density shear bands along the rolling direction after warm rolling process at different rolling parameters. The density of shear bands increased with the decreasing of the rolling temperature, or the increasing of per pass rolling reduction. Dynamic recrystallization could be found during the warm rolling process at and above 350oC, and many fine grains could be found in the shear band area. The warm rolled ZK60 alloy sheet exhibited strong (0001) basal pole texture. The formation of the shear bands tends to cause the basal pole tilt slightly to the transverse direction after warm rolling. The intensity of (0001) pole figure increased with the decreasing of rolling temperature, or the increasing of per pass rolling reduction.


2013 ◽  
Vol 747-748 ◽  
pp. 369-376 ◽  
Author(s):  
Hong Yan ◽  
Rong Shi Chen ◽  
En Hou Han

Mg-2.0Zn-0.8Gd (wt. %) alloy was rolled consecutively at different temperatures. The influence of rolling temperature and annealing process on the microstructure, texture and mechanical properties of the sheet were investigated. A deformation microstructure consisting of many intersected twins and a few dynamic recrystallization grains, and a basal texture with basal poles tilting about ± 10-15° from the normal direction towards the rolling direction were observed in the as-rolled sheet after 4 consecutive rolling processes. Static recrystallizaiton took place in the sheet after annealed above 300 °C. The annealed sheet exhibited a uniform microstructure and a non-basal texture with basal poles tilting about ± 38-43° from the normal direction towards the transverse direction. The annealed sheets exhibited higher ductility about 32% along the rolling direction and 40% along the transverse direction comparing with the as-rolled sheets. The static recrystallization during annealing process was helpful to modify the texture as well as the dynamic recrystallization during rolling in the RE-containing alloys.


2007 ◽  
Vol 561-565 ◽  
pp. 287-290
Author(s):  
Kazutaka Suzuki ◽  
Xin Sheng Huang ◽  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Naobumi Saito

It was reported that the cold and warm press formability of the magnesium alloy was improved by the application of a differential speed rolling (DSR). However, it can be considered that the microstructure and the texture of the DSR processed sheets greatly change with the rolling conditions. In this study, commercial AZ31B magnesium alloy extrusions were processed by DSR at a differential speed ratio of 1.167 and a reduction per pass of 10% or less, and the effects of the rolling temperature, the number of rolling passes and reversal of the rolling direction on texture and mechanical properties were examined. As a result, it was found that the optimal rolling temperature in terms of the workability and formability of the material was 573 K. And the elongation and formability were maximal in sheets processed by 4–6 passes of DSR. Moreover, reversing the shear direction made the microstructure more homogeneous and finer than unidirectional shear, and improved the mechanical properties and formability. This improvement was greater in samples where the shear direction was reversed once in the middle than where it was reversed for each pass.


2017 ◽  
Vol 693 ◽  
pp. 414-420 ◽  
Author(s):  
Fusheng Pan ◽  
Bin Zeng ◽  
Bin Jiang ◽  
Mingxing Zhang ◽  
Hanwu Dong

Author(s):  
Mohamed Chaouki Nebbar ◽  
Mosbah Zidani ◽  
Toufik Djimaoui ◽  
T. Abid ◽  
Hichem Farh ◽  
...  

This study focuses on the evolution in the microstructure, texture and mechanical properties of medium carbon steel wires obtained by wire drawing at Tréfissoud Company for the manufacturing of the spring mattress. Wire drawing induces elongation of grains in the direction of drawing with the development of the <110> fibre texture parallel to the wire axis. Kinking and bending of cementite lamellae were observed during the drawing process. The work was carried out respectively on three states, wire rod and drawn states for two different amounts (ε %=43,6 and 60 %), using the optical and SEM microscopy, electron backscatter diffraction and X-ray diffraction analysis for examination of the microstructure and texture evolution, the hardness Vickers and tensile test to follow the curing of the studied wires.


Author(s):  
Jingjing Li ◽  
S. Jack Hu ◽  
John E. Carsley ◽  
Theresa M. Lee ◽  
Louis G. Hector ◽  
...  

The effects of different prestrain levels, paths, and subsequent annealing on the postannealing mechanical properties of AA5182-O were investigated. Aluminum sheet specimens were prestrained in uniaxial, plane strain, and equibiaxial tension to several equivalent strain levels, annealed at 350 °C for short (10 s) and long (20 min) durations and then tested for postannealing mechanical properties, including tensile properties, anisotropy, and forming limits. The tensile properties, R-values at 0, 45, and 90 deg relative to the sheet rolling direction, and forming limit diagrams (FLDs) exhibited dependencies on prestrain and annealing history. The importance of the process variables and their effects were identified via designed experiments and analysis of variance. Three-dimensional digital image correlation, which captured the onset of local necking, was employed in the FLD development. Texture in the as-received and deformed sheets was investigated with electron backscatter diffraction and provided a means for linking prestrain and static recovery or recrystallization with microstructure. This guided the understanding of the mechanical property changes observed after preforming and annealing. Ultimately, the expanded forming limit curve demonstrated the advantage of annealing in extending the formability of strained AA5182-O.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1729
Author(s):  
Sofia Papadopoulou ◽  
Vasilis Loukadakis ◽  
Zisimos Zacharopoulos ◽  
Spyros Papaefthymiou

Optimum mechanical behavior is achieved by means of controlling microstructural anisotropy. The latter is directly related to the crystallographic texture and is considerably affected by thermal and mechanical processes. Therefore, understanding the underlying mechanisms relating to its evolution during thermomechanical processing is of major importance. Towards that direction, an attempt to identify possible correlations among significant microstructural parameters relating to texture response during deformation was made. For this purpose, a 3104 aluminum alloy sheet sample (0.5 mm) was examined in the following states: (a) cold rolled (with 90% reduction), (b) recovered and (c) fully recrystallized. Texture, anisotropy as well as the mechanical properties of the samples from each condition were examined. Afterwards, samples were subjected to uniaxial loading (tensile testing) while the most deformed yet representative areas near the fractured surfaces were selected for further texture analysis. Electron backscatter diffraction (EBSD) scans and respective measurements were conducted in all three tensile test directions (0°, 45° and 90° towards rolling direction (RD)) by means of which the evolution of the texture components, their correlation with the three selected directions as well as the resulting anisotropy were highlighted. In the case of the cold-rolled and the recovered sample, the total count of S2 and S3 components did not change prior to and after tensile testing at 0° towards RD; however, the S2 and S3 sum mostly consisted of S3 components after tensile testing whereas it mostly consisted of S2 components prior to tensile testing. In addition, the aforementioned state was accompanied by a strong brass component. The preservation of an increased amount of S components, and the presence of strain-free elongated grains along with the coexistence of a complex and resistant-to-crack-propagation substructure consisting of both high-angle grain boundaries (HAGBs) and subgrain boundaries (SGBs) led into an optimal combination of Δr and rm parameters.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 501
Author(s):  
Mikhail L. Lobanov ◽  
Vladislav A. Khotinov ◽  
Vladimir N. Urtsev ◽  
Sergey V. Danilov ◽  
Nikolay V. Urtsev ◽  
...  

Thermo-mechanical controlled processing (TMCP) is employed to obtain the required level of mechanical properties of contemporary HSLA steel plates utilized for gas and oil pipeline production. The strength and crack resistance of pipeline steels are mainly determined by its microstructure and crystallographic texture. In this study, the influence of the structural and textural states of industrially produced API-5L X70-X80 pipeline steels on tensile mechanical properties was analyzed. TMCP routes with different hot rolling temperatures and cooling rates were employed. The texture of steel was assessed using the Taylor factor, which was calculated based on electron backscatter diffraction (EBSD). The decrease in rolling temperature resulted in the sharper texture characterized by {001} planes banding (cleavage planes in the bcc lattice) parallel to rolling direction. The tensile deformation behavior at the stage of necking was determined by the crystallographic and morphological texture of the material and demonstrated significant anisotropy. Rupture of all investigated samples was accompanied by the development of splitting on the fracture surface. The splitting was localized in the rolling plane similar to the splitting in standard Charpy tests of pipeline steels.


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