scholarly journals Impact of Improved Design on Knudsen Force for Micro Gas Sensor

Micromachines ◽  
2020 ◽  
Vol 11 (7) ◽  
pp. 634 ◽  
Author(s):  
Xiaowei Wang ◽  
Zhijun Zhang ◽  
Wenqing Zhang ◽  
Tianyi Su ◽  
Shiwei Zhang

Knudsen force generated by thermally driven gas flow in a microscale structure has been used for gas detection and has shown immeasurable potential in the field of microelectromechanical system (MEMS) gas sensors due to its novel sensing characteristics. In this article, the performances of three kinds of Knudsen force gas sensors with improved isosceles triangular shuttle arm structures were studied. In the first design, the top side and right side lengths were equal; in the second, the top side and bottom side lengths were equal; and for the third, the bottom side and right side lengths were equal. A detailed investigation including gas flow, thermal characteristics, Knudsen force, and coupling effects between the shuttle-heater pairs was conducted using the direct simulation Monte Carlo (DSMC) method and the main mechanisms for gas flow presented were almost the same in this work. However, the second design returned the highest Knudsen force performance. The value increased by 42.9% (P = 387 Pa) compared to the Knudsen force of the original square shuttle arm. The results also demonstrate that the coupling effects become weak toward the right with an increase in the number of shuttle-heater pairs.

2018 ◽  
Vol 860 ◽  
pp. 544-576 ◽  
Author(s):  
Ali Lotfian ◽  
Ehsan Roohi

With the aid of direct simulation Monte Carlo (DSMC), we conduct a detailed investigation pertaining to the fluid and thermal characteristics of rarefied gas flow with regard to various arrangements for radiometric pumps featuring vane and ratchet structures. For the same, we consider three categories of radiometric pumps consisting of channels with their bottom or top surfaces periodically patterned with different structures. The structures in the design of the first category are assumed to be on the bottom wall and consist of either a simple vane, a right-angled triangular fin or an isosceles triangular fin. The arrangements on the second category of radiometric pumps consist of an alternating diffuse–specular right-angled fin and an alternating diffuse–specular isosceles fin on the bottom wall. The third category contains either a channel with double isosceles triangular fins on its lowermost surface or a zigzag channel with double isosceles triangular fins on both walls. In the first and the third categories, the surfaces of the channel and its structures are considered as diffuse reflectors. The temperature is kept steady on the horizontal walls of the channel; thus, radiometric flow is created by subjecting the adjacent sides of the vane/ratchet to constant but unequal temperatures. On the other hand, for the second category, radiometric flow is introduced by specifying different top/bottom channel wall temperatures. The DSMC simulations are performed at a Knudsen number based on the vane/ratchet height of approximately one. The dominant mechanism in the radiometric force production is clarified for the examined configurations. Our results demonstrate that, at the investigated Knudsen number, the zigzag channel experiences maximum induced velocity with a parabolic velocity profile, whereas its net radiometric force vanishes. In the case of all other configurations, the flow pattern resembles a Couette flow in the open section of the channel situated above the vane/ratchet. To further enhance the simulations, the predictions of the finite volume discretization of the Boltzmann Bhatnagar–Gross–Krook (BGK)–Shakhov equation for the mass flux dependence on temperature difference and Knudsen number are also reported for typical test cases.


1998 ◽  
Vol 120 (2) ◽  
pp. 296-302 ◽  
Author(s):  
Masato Ikegawa ◽  
Jun’ichi Kobayashi ◽  
Morihisa Maruko

As integrated circuits are advancing toward smaller device features, step-coverage in submicron trenches and holes in thin film deposition are becoming of concern. Deposition consists of gas flow in the vapor phase and film growth in the solid phase. A deposition profile simulator using the direct simulation Monte Carlo method has been developed to investigate deposition profile characteristics on small trenches which have nearly the same dimension as the mean free path of molecules. This simulator can be applied to several deposition processes such as sputter deposition, and atmospheric- or low-pressure chemical vapor deposition. In the case of low-pressure processes such as sputter deposition, upstream boundary conditions of the trenches can be calculated by means of rarefied gas flow analysis in the reactor. The effects of upstream boundary conditions, molecular collisions, sticking coefficients, and surface migration on deposition profiles in the trenches were clarified.


2013 ◽  
Vol 307 ◽  
pp. 166-169 ◽  
Author(s):  
Masoud Darbandi ◽  
Elyas Lakzian

Microgas flow analysis may not be performed accurately using the classical CFD methods because of encountering high Knudsen number regimes. Alternatively, the gas flow through micro-geometries can be investigated reliably using the direct simulation Monte Carlo (DSMC) method. Our concern in this paper is to use DSMC to study the mixing of two gases in a microchannel. The mixing process is assumed to be complete when the mass composition of each species deviates by no more than ±1% from its equilibrium composition. To enhance the mixing process, we focus on the effects of inlet-outlet pressure difference and the pressure ratios of the incoming CO and N2 streams on the mixing enhancement. The outcome of this study is suitably discussed in the result section.


2000 ◽  
Vol 657 ◽  
Author(s):  
Youngman Kim ◽  
Sung-Ho Choo

ABSTRACTThe mechanical properties of thin film materials are known to be different from those of bulk materials, which are generally overlooked in practice. The difference in mechanical properties can be misleading in the estimation of residual stress states in micro-gas sensors with multi-layer structures during manufacturing and in service.In this study the residual stress of each film layer in a micro-gas sensor was measured according to the five difference sets of film stacking structure used for the sensor. The Pt thin film layer was found to have the highest tensile residual stress, which may affect the reliability of the micro-gas sensor. For the Pt layer the changes in residual stress were measured as a function of processing variables and thermal cycling.


2021 ◽  
Author(s):  
Frank Zhong ◽  
Patrick Keough ◽  
Kjellb Martel ◽  
Richard Delaloye ◽  
Curtis Goulet ◽  
...  

Abstract One of the major challenges in SAGD Electrical Submersible Pump (ESP) operation is produced water flashing to steam when flowing pressure loss is significant, such as at an ESP intake. "Bottom Feeder" style intakes are a standard SAGD ESP intake which has been applied in the SAGD industry for over a decade. However,it was identified in recent years at ConocoPhillips's (CPC) Surmont Oilsands operations that Bottom Feeder intakes can lead to steam flashing in pump at the right conditions. The flashed steam causes significant cavitation in pump, which in turn causes severe motor load chattering. Further to that, steam locking in the pump can occur, which is called a "no flow event" (NFE) in the SAGD industry. ConocoPhillips and Baker Hughes have been working together to optimize SAGD ESPs by utilizing an integral intake to minimize the pressure loss across the intake ports. This would also streamline the connection between intake and pump housing to minimize pressure loss at these intake flow paths. The improved design has been tested in Surmont successfully, and the integral intake has become an optional intake to be applied in the well cases where steam flashing has been known to cause operation interruptions or ESP damages. This paper will review the process undertaken by CPC and Baker Hughes to study the ESP performance with the bottom feeder intake in comparison to the ESP performance with an integral intake.Design and field data will be presented and reviewed to highlight the performance of each system.


2018 ◽  
Vol 388 ◽  
pp. 407-419
Author(s):  
Fatih Selimefendigil ◽  
Ali Jawad Chamkha

This study numerically investigates the mixed convection of ferrofluids in a partially heated lid driven square enclosure. The heater is located to the left vertical wall and the right vertical wall is kept at constant lower temperature while other walls of the cavity are assumed to be adiabatic. The governing equations are solved with Galerkin weighted residual finite element method. The influence of the Richardson number (between 0.01 and 100), heater location (between 0.25 H and 0.75H), strength of the magnetic dipole (between 0 and 4), and horizontal location of the magnetic dipole source (between-2H and-0.5H) on the fluid flow and heat transfer are numerically investigated. It is found that local and averaged heat transfer deteriorates with increasing values of Richardson number and magnetic dipole strength. The flow field and thermal characteristics are sensitive to the magnetic dipole source strength and its position and heater location.


Proceedings ◽  
2018 ◽  
Vol 2 (13) ◽  
pp. 927 ◽  
Author(s):  
Anmona Shabnam Pranti ◽  
Daniel Loof ◽  
Sebastian Kunz ◽  
Marcus Bäumer ◽  
Walter Lang

This paper presents a long-term stable thermoelectric micro gas sensor with ligand linked Pt nanoparticles as catalyst. The sensor design gives an excellent homogeneous temperature distribution over the catalytic layer, an important factor for long-term stability. The sensor consumes very low power, 18 mW at 100 °C heater temperature. Another thermoresistive sensor is also fabricated with same material for comparative analysis. The thermoelectric sensor gives better temperature homogeneity and consumes 23% less power than thermoresistive sensor for same average temperature on the membrane. The sensor shows linear characteristics with temperature change and has significantly high Seebeck coefficient of 6.5 mV/K. The output of the sensor remains completely constant under 15,000 ppm continuous H2 gas flow for 24 h. No degradation of sensor signal for 24 h indicates no deactivation of catalytic layer over the time. The sensor is tested with 3 different amount of catalyst at 2 different operating temperatures under 6000 ppm and 15,000 ppm continuous H2 gas flow for 4 h. Sensor output is completely stable for 3 different amount of catalyst.


2014 ◽  
Vol 1029 ◽  
pp. 118-123
Author(s):  
Rodica Bădărău ◽  
Teodor Miloş ◽  
Ilare Bordeaşu ◽  
Adrian Bej

The paper presents a case study on the original solution of a flange shaft as part of the root area of a 5 kW wind turbine blade. There were analyzed the causes that led to the shaft breakage under wind loadings in extreme weather conditions, and consequently technical solutions have been searched in order to improve the shaft design making it more reliable as mechanical strength at extreme wind loadings. The flange shaft is a welded subassembly that keeps the blades attached to the rotor hub. The first part of the paper consists in an analysis referring the loading status, the materials used for blade manufacturing, the identification of critical areas where the breaking was initiated and also the causes for which the materials assumed and specified in the technical design and manufacturing technology failed under loading at wind gusts of about 30 m/sec. Based on this preliminary analysis, the second part of the paper presents the technical solutions which were considered in reference to the materials and the improved design concept aiming to provide the right mechanical strength necessary to withstand specific wind loadings in extreme weather conditions.


2020 ◽  
Vol 34 (14n16) ◽  
pp. 2040076
Author(s):  
Zhen-Yu Yuan ◽  
Zhong-Zheng Jiang ◽  
Wen-Wen Zhao ◽  
Wei-Fang Chen

This paper is focused on the gas properties over a cylinder from continuum to rarefied regimes based on the non-Newtonian constitutive model. This new constitutive model is first derived from Eu’s nonequilibrium ensemble method, which is intended for accurate description of nonequilibrium flows. Some assumptions and simplifications are made during the establishing progress of the new constitutive model by both Eu and Myong. To verify its accuracy, temperature contours and skin frictions around the cylinder are simulated by this new model. The inflow Mach number is equal to 10 and the Knudsen number ranges from 0.002 to 0.05. All simulation results are compared with Navier–Stokes (NS) and the direct simulation Monte Carlo (DSMC) methods in detail. The comparisons of friction around the surface show that the non-Newtonian constitutive models are better than the linear constitutive relations of NS equations for the prediction of nonequilibrium flow and much more close to DSMC simulation results.


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