scholarly journals Development of Structural Insulated Panels Made from Wood-Composite Boards and Natural Rubber Foam

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2497
Author(s):  
Nussalin Thongcharoen ◽  
Sureurg Khongtong ◽  
Suthon Srivaro ◽  
Supanit Wisadsatorn ◽  
Tanan Chub-uppakarn ◽  
...  

An experimental study was carried out to develop and examine the properties of a new type of structural insulated panel (SIP). SIP prototypes conducted from this research consisted of insulated foam manufactured from natural rubber filled with wood particles as the core layer and three kinds of commercial wood-composite boards (plywood, cement particleboard, and fiber-cement board) as the surface layers. Polyurethane was used as an adhesive bond between the surface and the core layer. This preformed panel was placed into a clamping device and compressed until adhesive curing was achieved. The physical and mechanical properties of the SIP prototypes were consequently evaluated. The test results indicated that the types of surface layer materials played a significant effect on the SIP properties. The SIP covered with cement particleboard and fiber-cement board revealed high mechanical properties and high water resistance. The SIP prototype covered with plywood showed desirable properties (such as low density, high resistance of screw withdrawal, and low thermal transmittance). However, high water absorption and low fire resistance were drawbacks of the SIP covered with plywood. These properties should be improved.

2021 ◽  
Vol 114 ◽  
pp. 70-75
Author(s):  
Radosław Auriga ◽  
Piotr Borysiuk ◽  
Alicja Auriga

An attempt to use „Tetra Pak” waste material in particleboard technology. The study investigates the effect of addition Tetra Pak waste material in the core layer on physical and mechanical properties of chipboard. Three-layer chipboards with a thickness of 16 mm and a density of 650 kg / m3 were manufactured. The share of Tetra Pak waste material in the boards was varied: 0%, 5%, 10% and 25%. The density profile was measured to determine the impact of Tetra Pak share on the density distribution. In addition, the manufactured boards were tested for strength (MOR, MOE, IB), thickness swelling and water absorption after immersion in water for 2 and 24 hours. The tests revealed that Tetra Pak share does not affect significantly the value of static bending strength and modulus of elasticity of the chipboard, but it significantly decreases IB. Also, it has been found that Tetra Pak insignificantly decreases the value of swelling and water absorption of the chipboards.


2019 ◽  
Vol 70 (3) ◽  
pp. 221-228
Author(s):  
Abdullah Istek ◽  
Ismail Ozlusoylu

In this study, the effect of mat moisture content on the physical and mechanical properties of particleboard was investigated. The experimental boards were produced by using 40 % softwood, 45 % hardwood chips, and 15 % sawdust. The formaldehyde resin/adhesive was used in three-layers (bottom-top layer 12 %, core layer 8 %). Multi-opening press was used during manufacturing the experimental particleboards. The physical and mechanical properties of boards obtained were identified according to the TS-EN standards. The optimum core layer moisture content was determined as 6 % and 7 % according to the results, whereas the moisture content of bottom and top layers was 14 %. Under these moisture content conditions, the bending strength was found to be 13.3 N/mm², the modulus of elasticity in bending 2466 N/mm², and internal bonding strength 0.44 N/mm². The optimum bottom-top layer moisture content was determined to be between 13 % and 15 % and 6.5 % for the core layer.


Materials ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 3777 ◽  
Author(s):  
Radosław Mirski ◽  
Adam Derkowski ◽  
Dorota Dziurka ◽  
Dorota Dukarska ◽  
Rafał Czarnecki

The paper evaluated the possibility of manufacturing wood-based boards from the material left over from sawmill processing of wood. The boards were made from chips created during cant preparation for cutting and sawdust generated during further sawnwood preparation. They were made as one- and three-ply boards with face layers containing industrial microchips. Mechanical properties determined for one-ply boards in a bend test were used as guidelines for manufacturing three-ply boards. The outcomes were much better when the core layer comprised a mix of chips and sawdust than the chips alone. The study also showed that for the assumed technological parameters it is possible to produce three-ply boards with properties meeting the criteria for P2 furniture boards.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Chatree Homkhiew ◽  
Surasit Rawangwong ◽  
Worapong Boonchouytan ◽  
Wiriya Thongruang ◽  
Thanate Ratanawilai

The aim of this work is to investigate the effects of rubberwood sawdust (RWS) size and content as well as the ratio of natural rubber (NR)/high-density polyethylene (HDPE) blend on properties of RWS reinforced thermoplastic natural rubber (TPNR) composites. The addition of RWS about 30–50 wt% improved the modulus of the rupture and tensile strength of TPNR composites blending with NR/HDPE ratios of 60/40 and 50/50. TPNR composites reinforced with RWS 80 mesh yielded better tensile strength and modulus of rupture than the composites with RWS 40 mesh. The TPNR/RWS composites with larger HDPE content gave higher tensile, flexural, and Shore hardness properties and thermal stability as well as lower water absorption. The TPNR/RWS composites with larger plastic content were therefore suggested for applications requiring high performance of thermal, physical, and mechanical properties.


2018 ◽  
Author(s):  
Nurul Wahidah Zahari ◽  
Ahmad Faiza Mohd ◽  
Azemi Samsuri ◽  
Dzaraini Kamarun

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1166 ◽  
Author(s):  
Pavlo Bekhta ◽  
Ján Sedliačik

Thermoplastic films exhibit good potential to be used as adhesives for the production of veneer-based composites. This work presents the first effort to develop and evaluate composites based on alder veneers and high-density polyethylene (HDPE) film. The effects of hot-pressing temperature (140, 160, and 180 °C), hot-pressing pressure (0.8, 1.2, and 1.6 MPa), hot-pressing time (1, 2, 3, and 5 min), and type of adhesives on the physical and mechanical properties of alder plywood panels were investigated. The effects of these variables on the core-layer temperature during the hot pressing of multiplywood panels using various adhesives were also studied. Three types of adhesives were used: urea–formaldehyde (UF), phenol–formaldehyde (PF), and HDPE film. UF and PF adhesives were used for the comparison. The findings of this work indicate that formaldehyde-free HDPE film adhesive gave values of mechanical properties of alder plywood panels that are comparable to those obtained with traditional UF and PF adhesives, even though the adhesive dosage and pressing pressure were lower than when UF and PF adhesives were used. The obtained bonding strength values of HDPE-bonded alder plywood panels ranged from 0.74 to 2.38 MPa and met the European Standard EN 314-2 for Class 1 plywood. The optimum conditions for the bonding of HDPE plywood were 160 °C, 0.8 MPa, and 3 min.


2020 ◽  
Vol 244 ◽  
pp. 118319 ◽  
Author(s):  
Gampanart Sukmak ◽  
Patimapon Sukmak ◽  
Suksun Horpibulsuk ◽  
Teerasak Yaowarat ◽  
Kittipong Kunchariyakun ◽  
...  

2015 ◽  
Vol 1109 ◽  
pp. 195-199 ◽  
Author(s):  
Abd Aziz Azira ◽  
Dayang Habibah Abangismawi I. Hassim ◽  
D. Verasamy ◽  
Abu Bakar Suriani ◽  
M. Rusop

In order to achieve improvements in the performance of rubber materials, the development of carbon nanotube (CNT)-reinforced rubber composites was attempted. The CNT/epoxidised natural rubber (ENR) nanocomposite was prepared through latex technology. Physical and mechanical properties of the CNT/ENR nanocomposites were characterized in contrast to the carbon black (CB)/ENR composite. The dispersion of the CNTs in the rubber matrix and interfacial bonding between them were rather good; monitored transmission electron microscopy and scanning electron microscopy. The mechanical properties of the CNT-reinforced ENR showed a considerable increase compared to the neat ENR and traditional CB/ENR composite. The storage modulus of the CNT/ENR nanocomposites greatly exceeds that of neat ENR and CB/ENR composites and a maximum conductivity of about 1 S m-1 can be achieved. The approach presented can be adapted to other CNT/polymer latex systems.


2011 ◽  
Vol 239-242 ◽  
pp. 1601-1604 ◽  
Author(s):  
Xiao Xue Liao ◽  
Hai Sheng Tan ◽  
Ming Chao Luo ◽  
Bing Tang ◽  
Shuang Quan Liao ◽  
...  

The effects of the ratios of natural rubber latex (NRL)and chloroprene rubber latex(CRL) and the type of compatibilizer on physical and mechanical properties of latex film were researched.The oil resistance of vulcanized latex film was tested. The compatibility of the latex blends was also analyzed by TG/DTG method.The results showed that properties of latex film were best when ratio of NRL/CRL was 75/25. As the CRL content increased, oil resistance of latex film was improved. Epoxidized natural rubber latex improved compatibility of NRL and CRL blends.


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