scholarly journals Discrete Element Method (DEM) and Experimental Studies of the Angle of Repose and Porosity Distribution of Pellet Pile

Processes ◽  
2019 ◽  
Vol 7 (9) ◽  
pp. 561
Author(s):  
Han Wei ◽  
Meng Li ◽  
Ying Li ◽  
Yao Ge ◽  
Henrik Saxén ◽  
...  

The lumpy zone in a blast furnace is composed of piles formed naturally during burden charging. The properties of this zone have significant effects on the blast furnace operation, including heat and mass transfer, chemical reactions and gas flow. The properties of the layers mainly include the angle of repose and porosity distribution. This paper introduces two methods, the Discharging Method and the Lifting Method, to study the influence of the packing method on the angle of repose of the pile. The relationships of the angle of repose and porosity with physical parameters are also investigated. The porosity distribution in the bottom of a pile shows a decreasing trend from the region below the apex to the center. The coordination number of the particles is employed to explain this change. The maximum of the frequency distribution of it was found to show a negative correlation to the static friction coefficient, but becomes insensitive to the parameter as the static friction coefficient increases above 0.6.

Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3350
Author(s):  
Ping He ◽  
Yiwei Fan ◽  
Banglong Pan ◽  
Yinfeng Zhu ◽  
Jing Liu ◽  
...  

The discrete element method (DEM) is commonly used to study various powders in motion during transportation, screening, mixing, etc.; this requires several microscopic parameters to characterize the complex mechanical behavior of the particles. Herein, a new discrete element parameter calibration method is proposed to calibrate the ultrafine agglomerated powder (recycled polyurethane powder). Optimal Latin hypercube sampling and virtual simulation experiments were conducted using the commercial DEM software; the microscopic variables included the static friction coefficient between the particles, collision recovery coefficient, Johnson–Kendall–Roberts surface energy, static friction coefficient between the particles and wall, and collision recovery coefficient. A predictive model based on genetic-algorithm-optimized feedforward neural network (back propagation) was developed to calibrate the microscopic DEM simulation parameters. The cycle search algorithm and mean-shift cluster analysis were used to confirm the input parameters’ range by comparing the mean value of the dynamic angle of repose measured via the batch accumulation test. These parameters were verified by the baffle lifting method and the rotating drum method. This calibration method, once successfully developed, will be suitable for use in a variety of fine viscous powder dynamic flow conditions.


2021 ◽  
Vol 37 (4) ◽  
pp. 605-614
Author(s):  
Lingxin Geng ◽  
Jiewen Zuo ◽  
Fuyun Lu ◽  
Xin Jin ◽  
Chenglong Sun ◽  
...  

Highlights The static friction coefficient and rolling friction coefficient of oat seeds were calibrated by the discrete element method. Two representative oat varieties were selected. The hollow cylinder method and sidewall collapse method were used together to reduce the test error. Abstract . Hulless and shelled oat are two types of oat with major differences in physical appearance. To study the contact parameters between the two different oat seed types, these parameters were delineated with the discrete element method and graphic image processing technology. Using plexiglass as the contact material, the experiments used two different angle of repose measurement methods—hollow cylinder and collapse sidewall devices, to perform bench and simulation experiments on the two different oats. Under different measurement methods, bench experiments measured the angles of repose of the two oat seed types at 33.19°, 33.82° and 22.45°, 23.57°; the static friction coefficient and rolling friction coefficient were the experimental factors, and the angle of repose was the experimental indicator in the simulation. The steepest climbing experiment determined the optimal range of the experimental factor, and the regression equation between the static friction coefficient, rolling friction coefficient and angle of repose was established by a quadratic orthogonal rotation combination experiment. Finally, the angles of repose measured by the bench experiment with the two different measurement methods were treated as target values, the coefficient of static friction and the coefficient of rolling friction were solved; the coefficient of static friction between hulless oats was 0.36, and the coefficient of rolling friction between hulless oats was 0.052; the coefficient of static friction between shelled oats was 0.24, and the coefficient of rolling friction between shelled oats was 0.036. The obtained contact parameters between seeds were input into EDEM, the simulation and bench experiment results were verified. The difference between the simulation results and the actual values was within 3%. The angle of repose of oats after calibration was close to the actual situation, and the calibration results had high reliability and provided a referencefor the measurement of contact parameters between other agricultural crop seeds. Keywords: Calibration, Contact parameters, Discrete element method, Oat.


Agriculture ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 38
Author(s):  
Gaokun Shi ◽  
Jingbin Li ◽  
Longpeng Ding ◽  
Zhiyuan Zhang ◽  
Huizhe Ding ◽  
...  

Discrete element method (DEM) simulation is an important method to analyze the interaction relationship between materials and equipment, and to develop machinery and/or equipment. However, it is necessary to input specific simulation parameters when establishing a DEM simulation model. In this study, the interval values were measured through angle of repose tests of fallen jujube fruit (FJF), and the simulation angle of repose tests for FJF were established with EDEM software (DEM Solutions Ltd. Edinburgh, Scotland, UK). Then, the Plackett-Burman design, steepest ascent search experiment, and center composite design experimental methods were utilized to obtain the specific values of the simulation parameters from the interval values. The results showed that significant influencing factors in the simulation angle of repose include the Poisson’s ratio, the static friction coefficient between FJF, and the static friction coefficient between FJF and the steel plate, for which the optimal values were 0.248, 0.480, and 0.309, respectively. The angle of repose tests’ results showed that the error was 0.53% between the simulation angle of repose (29.69°) and the angle of repose (29.85°). In addition, the flow rate test results showed that the average error was 5.84% between the physical and simulation tests. This indicated that the calibrated parameters were accurate and reliable, and that the simulation model can accurately represent the physical tests. Consequently, this study provides an EDEM model of FJF that was essential in designing machinery and equipment through the EDEM simulation method.


2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Rebecca D. Ibrahim Dickey ◽  
Robert L. Jackson ◽  
George T. Flowers

A new experimental apparatus is used to measure the static friction between tin surfaces under various loads. After the data is collected it is then compared to an existing theoretical model. The experiment uses the classical physics technique of increasing the incline of a plane and block until the block slides. The angle at the initiation of sliding is used to find the static friction coefficient. The experiment utilizes an automated apparatus to minimize human error. The finite element based statistical rough surface contact model for static friction under full stick by Li, Etsion, and Talke (2010, “Contact Area and Static Friction of Rough Surfaces with High Plasticity Index,” ASME Journal of Tribology, 132(3), p. 031401) is used to make predictions of the friction coefficient using surface profile data from the experiment. Comparison of the computational and experimental methods shows similar qualitative trends, and even some quantitative agreement. After adjusting the results for the possible effect of the native tin oxide film, the theoretical and experimental results can be brought into reasonable qualitative and quantitative agreement.


2019 ◽  
Vol 10 (1) ◽  
pp. 253-273 ◽  
Author(s):  
Ilya Svetlizky ◽  
Elsa Bayart ◽  
Jay Fineberg

Contacting bodies subjected to sufficiently large applied shear will undergo frictional sliding. The onset of this motion is mediated by dynamically propagating fronts, akin to earthquakes, that rupture the discrete contacts that form the interface separating the bodies. Macroscopic motion commences only after these ruptures have traversed the entire interface. Comparison of measured rupture dynamics with the detailed predictions of fracture mechanics reveals that the propagation dynamics, dissipative properties, radiation, and arrest of these “laboratory earthquakes” are in excellent quantitative agreement with the predictions of the theory of brittle fracture. Thus, interface fracture replaces the idea of a characteristic static friction coefficient as a description of the onset of friction. This fracture-based description of friction additionally provides a fundamental description of earthquake dynamics and arrest.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 448
Author(s):  
Wojciech S. Gora ◽  
Jesper V. Carstensen ◽  
Krystian L. Wlodarczyk ◽  
Mads B. Laursen ◽  
Erica B. Hansen ◽  
...  

In recent years, there has been an increased uptake for surface functionalization through the means of laser surface processing. The constant evolution of low-cost, easily automatable, and highly repeatable nanosecond fibre lasers has significantly aided this. In this paper, we present a laser surface-texturing technique to manufacture a surface with a tailored high static friction coefficient for application within driveshafts of large marine engines. The requirement in this application is not only a high friction coefficient, but a friction coefficient kept within a narrow range. This is obtained by using nanosecond-pulsed fibre lasers to generate a hexagonal pattern of craters on the surface. To provide a suitable friction coefficient, after laser processing the surface was hardened using a chromium-based hardening process, so that the textured surface would embed into its counterpart when the normal force was applied in the engine application. Using the combination of the laser texturing and surface hardening, it is possible to tailor the surface properties to achieve a static friction coefficient of ≥0.7 with ~3–4% relative standard deviation. The laser-textured and hardened parts were installed in driveshafts for ship testing. After successfully performing in 1500 h of operation, it is planned to adopt the solution into production.


1994 ◽  
Vol 30 (10) ◽  
pp. 1188-1194 ◽  
Author(s):  
Youji YAMADA ◽  
Kenji SANDA ◽  
Kazuhide FUJITA ◽  
Nuio TSUCHIDA ◽  
Kouji IMAI

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