scholarly journals Automated Compartment Model Development Based on Data from Flow-Following Sensor Devices

Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1651
Author(s):  
Jonas Bisgaard ◽  
Tannaz Tajsoleiman ◽  
Monica Muldbak ◽  
Thomas Rydal ◽  
Tue Rasmussen ◽  
...  

Due to the heterogeneous nature of large-scale fermentation processes they cannot be modelled as ideally mixed reactors, and therefore flow models are necessary to accurately represent the processes. Computational fluid dynamics (CFD) is used more and more to derive flow fields for the modelling of bioprocesses, but the computational demands associated with simulation of multiphase systems with biokinetics still limits their wide applicability. Hence, a demand for simpler flow models persists. In this study, an approach to develop data-based flow models in the form of compartment models is presented, which utilizes axial-flow rates obtained from flow-following sensor devices in combination with a proposed procedure for automatic zoning of volume. The approach requires little experimental effort and eliminates the necessity for computational determination of inter-compartmental flow rates and manual zoning. The concept has been demonstrated in a 580 L stirred vessel, of which models have been developed for two types of impellers with varying agitation intensities. The sensor device measurements were corroborated by CFD simulations, and the performance of the developed compartment models was evaluated by comparing predicted mixing times with experimentally determined mixing times. The data-based compartment models predicted the mixing times for all examined conditions with relative errors in the range of 3–27%. The deviations were ascribed to limitations in the flow-following behavior of the sensor devices, whose sizes were relatively large compared to the examined system. The approach provides a versatile and automated flow modelling platform which can be applied to large-scale bioreactors.

Author(s):  
Mark A. Brown ◽  
Hung Nguyen ◽  
Shripad T. Revankar ◽  
Jovica Riznic

Choking flow plays an integral part not only in the engineered safeguards of a nuclear power plant (NPP), but also to everyday operation. Current NPP steam generators operate on the leak-before-break approach. The ability to predict and estimate a leak rate through a steam generator tube crack is an important safety parameter. Knowledge of the maximum flow rate through a crack in the steam generator tube allows the coolant inventory to be designed accordingly while limiting losses during loss of coolant accidents. Here an assessment of the choking flow models in thermal-hydraulics code RELAP5/MOD3.3 is performed and its suitability to predict choking flow rates through small axial cracks of the steam generator tubes is evaluated based on previously collected experimental data. Three sets of the data were studied in this work which corresponds to steam generator tube crack sample 1, 2, and 3. Each sample has a wall thickness, channel length (L), of 1.285 mm to 1.3 mm. Exit areas of these samples are 5.22 mm2, 9.05 mm2, and 1.72 mm2 respectively. Samples 1 and 2 have the same flow channel length to hydraulics diameter ratio (L/D) of 2.9 whereas sample 3 has a L/D of 6.5. A pressure differential of 6.8 MPa was applied across the samples with a range of subcooling from 5 °C to 60 °C. Flow rates through these samples were modeled using the thermal-hydraulic system code RELAP5/MOD3.3. Simulation’s results are compared to experimental values and modeling techniques are discussed. It is found that both the Henry-Fauske (H-F) and Ransom-Trapp (R-T) models better predict choking mass flux for longer channels. As the channel length decreases both models’ predictions diverge from each other. While RELAP5/MOD3.3 has been shown to predict choking flow in large scale geometries, further investigation of data sets need to be done to determine if it is suited well for small channel lengths.


2012 ◽  
Vol 9 (1) ◽  
pp. 175-180
Author(s):  
Yu.D. Chashechkin

According to the results of visualization of streams, the existence of structures in a wide range of scales is noted: from galactic to micron. The use of a fundamental system of equations is substantiated based on the results of comparing symmetries of various flow models with the usage of theoretical group methods. Complete solutions of the system are found by the methods of the singular perturbations theory with a condition of compatibility, which determines the characteristic equation. A comparison of complete solutions with experimental data shows that regular solutions characterize large-scale components of the flow, a rich family of singular solutions describes formation of the thin media structure. Examples of calculations and observations of stratified, rotating and multiphase media are given. The requirements for the technique of an adequate experiment are discussed.


Mathematics ◽  
2021 ◽  
Vol 9 (14) ◽  
pp. 1657
Author(s):  
Jochen Merker ◽  
Benjamin Kunsch ◽  
Gregor Schuldt

A nonlinear compartment model generates a semi-process on a simplex and may have an arbitrarily complex dynamical behaviour in the interior of the simplex. Nonetheless, in applications nonlinear compartment models often have a unique asymptotically stable equilibrium attracting all interior points. Further, the convergence to this equilibrium is often wave-like and related to slow dynamics near a second hyperbolic equilibrium on the boundary. We discuss a generic two-parameter bifurcation of this equilibrium at a corner of the simplex, which leads to such dynamics, and explain the wave-like convergence as an artifact of a non-smooth nearby system in C0-topology, where the second equilibrium on the boundary attracts an open interior set of the simplex. As such nearby idealized systems have two disjoint basins of attraction, they are able to show rate-induced tipping in the non-autonomous case of time-dependent parameters, and induce phenomena in the original systems like, e.g., avoiding a wave by quickly varying parameters. Thus, this article reports a quite unexpected path, how rate-induced tipping can occur in nonlinear compartment models.


2013 ◽  
Vol 11 (2) ◽  
pp. 267-276 ◽  
Author(s):  
Robert S. Donofrio ◽  
Sal Aridi ◽  
Ratul Saha ◽  
Robin Bechanko ◽  
Kevin Schaefer ◽  
...  

Obtaining an accurate assessment of a treatment system's antimicrobial efficacy in recreational water is difficult given the large scale and high flow rates of the water systems. A laboratory test system was designed to mimic the water conditions and potential microbial contaminants found in swimming pools. This system was utilized to evaluate the performance of an in situ ozone disinfection device against four microorganisms: Cryptosporidium parvum, bacteriophage MS2, Enterococcus faecium, and Pseudomonas aeruginosa. The sampling regimen evaluated the antimicrobial effectiveness in a single pass fashion, with samples being evaluated initially after exposure to the ozone unit, as well as at points downstream from the device. Based on the flow dynamics and log reductions, cycle threshold (Ct) values were calculated. The observed organism log reductions were as follows: >6.7 log for E. faecium and P. aeruginosa; >5.9 log for bacteriophage MS2; and between 2.7 and 4.1 log for C. parvum. The efficacy results indicate that the test system effectively functions as a secondary disinfection system as defined by the Centers for Disease Control and Prevention's Model Aquatic Health Code.


Author(s):  
John J. Adamczyk

This paper summarizes the state of 3D CFD based models of the time average flow field within axial flow multistage turbomachines. Emphasis is placed on models which are compatible with the industrial design environment and those models which offer the potential of providing credible results at both design and off-design operating conditions. The need to develop models which are free of aerodynamic input from semi-empirical design systems is stressed. The accuracy of such models is shown to be dependent upon their ability to account for the unsteady flow environment in multistage turbomachinery. The relevant flow physics associated with some of the unsteady flow processes present in axial flow multistage machinery are presented along with procedures which can be used to account for them in 3D CFD simulations. Sample results are presented for both axial flow compressors and axial flow turbines which help to illustrate the enhanced predictive capabilities afforded by including these procedures in 3D CFD simulations. Finally, suggestions are given for future work on the development of time average flow models.


Author(s):  
Ari Kettunen ◽  
Timo Hyppa¨nen ◽  
Ari-Pekka Kirkinen ◽  
Esa Maikkola

The main objective of this study was to investigate the load change capability and effect of the individual control variables, such as fuel, primary air and secondary air flow rates, on the dynamics of large-scale CFB boilers. The dynamics of the CFB process were examined by dynamic process tests and by simulation studies. A multi-faceted set of transient process tests were performed at a commercial 235 MWe CFB unit. Fuel reactivity and interaction between gas flow rates, solid concentration profiles and heat transfer were studied by step changes of the following controllable variables: fuel feed rate, primary air flow rate, secondary air flow rate and primary to secondary air flow ratio. Load change performance was tested using two different types of tests: open and closed loop load changes. A tailored dynamic simulator for the CFB boiler was built and fine-tuned by determining the model parameters and by validating the models of each process component against measured process data of the transient test program. The know-how about the boiler dynamics obtained from the model analysis and the developed CFB simulator were utilized in designing the control systems of three new 262 MWe CFB units, which are now under construction. Further, the simulator was applied for the control system development and transient analysis of the supercritical OTU CFB boiler.


Author(s):  
V. Solovej ◽  
K. Gorbunov ◽  
V. Vereshchak ◽  
O. Gorbunova

A study has been mode of transport-controlled mass transfer-controlled to particles suspended in a stirred vessel. The motion of particle in a fluid was examined and a method of predicting relative velocities in terms of Kolmogoroff’s theory of local isotropic turbulence for mass transfer was outlined. To provide a more concrete visualization of complex wave form of turbulence, the concepts of eddies, of eddy velocity, scale (or wave number) and energy spectrum, have proved convenient. Large scale motions of scale contain almost all of the energy and they are directly responsible for energy diffusion throughout the stirring vessel by kinetic and pressure energies. However, almost no energy is dissipated by the large-scale energy-containing eddies. A scale of motion less than is responsible for convective energy transfer to even smaller eddy sires. At still smaller eddy scales, close to a characteristic microscale, both viscous energy dissipation and convection are the rule. The last range of eddies has been termed the universal equilibrium range. It has been further divided into a low eddy size region, the viscous dissipation subrange, and a larger eddy size region, the inertial convection subrange. Measurements of energy spectrum in mixing vessel are shown that there is a range, where the so called -(5/3) power law is effective. Accordingly, the theory of local isotropy of Kolmogoroff can be applied because existence of the internal subrange. As the integrated value of local energy dissipation rate agrees with the power per unit mass of liquid from the impeller, almost all energy from the impeller is viscous dissipated in eddies of microscale. The correlation for mass transfer to particles suspended in a stirred vessel is recommended. The results of experimental study are approximately 12 % above the predicted values.


Author(s):  
J. A. Walsh ◽  
D. G. Gregory-Smith

This paper presents results of an experimental investigation into the effects of inlet skew on the flowfield of a large scale axial flow turbine cascade. The results are presented in terms of the development of the streamwise vorticity since, in classical terms, the streamwise vorticity generates the transverse velocity components that cause the generation of the secondary losses. Inlet skew is shown to have a profound effect on the distribution and magnitude of the generated losses. A number of correlations for the secondary losses are compared with the measured values and it is shown that the correlations are not adequate for accurate loss prediction purposes.


Author(s):  
Charles H. O. Lombard ◽  
Daniel N. J. Els ◽  
Jacques Muiyser ◽  
Albert Zapke

South Africa’s coal-fired power stations use super heated steam to drive generator turbines. In arid regions, air-cooled condensers (ACCs) are used to condense the process steam. These ACCs consists of an array of over 200 axial flow fans, each driven by a motor via a reduction gearbox. Distorted fan inlet air flow conditions cause transient blade loading, which results in variations in output shaft bending and torque. A measurement project was conducted where the input and output shaft of such a gearbox were instrumented with strain gauges and wireless bridge amplifiers. Gearbox shaft speed and vibration were also measured. Torsional and bending strains were measured for a variety of operational conditions, where correlations were seen between gearbox loading and wind conditions. The input side experienced no unexpected loads from the motor or changing wind conditions, whereas output shaft loading was influenced by the latter. Digital filters were applied to identify specific bending components, such as the influence of fan hub misalignment and dynamic blade loading. Reverse loading of the gearbox was measured during the fan stop period, and vibration analysis revealed torsional and gearbox vibrations. This investigation documented reliable full scale ACC gearbox loads.


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