scholarly journals Demulsification Treatment of Spent Metalworking Fluids by Metal Cations: The Synergistic Effect and Efficiency Evaluation

Processes ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 1807
Author(s):  
Yanqing Zhang ◽  
Lingxue Wu ◽  
Xiaochen Zhang ◽  
Baoxin Ge ◽  
Yuanfeng Qi

In this paper, various metal ions were utilized for the demulsification of spent metalworking fluids discharged from an automobile parts workshop. Five types of metal ions, i.e., Fe3+, Al3+, Fe2+, Ca2+ and Mg2+, combined with coagulant were systematically evaluated, and the synergistic effect as well as the optimum operating conditions were studied. The results indicated that the Ca2+ as well Mg2+ possessed hardly efficiency for the demulsification, on the contrary, Fe2+ reduced the yield of the by-product sludge and lowered the SV30 ratio, and Al3+ boosted the CODCr removal. Furthermore, Fe3+ and Al3+ had a significant synergistic effect to achieve a better transmittance and a higher CODCr/SV30 ratio which revealed that more CODCr was removed, as well as less by-product sludge was generated. For a better demulsification of spent metalworking fluids, the optimum operating conditions were gathered as follows: the dosage of metal ions was 0.08 mol/L with Al3+:Fe3+ ratio was 1.5:1, the reaction pH was 6.00, the reaction time was 18.00 min and the temperature was 323.00 K. Based on this, the CODCr removal, the SV30 ratio and the transmittance and CODCr/SV30 ratio of the spent metalworking fluids were 80.21%, 40.00%, 95.20% and 128.33 mg/mL, respectively. This combined metal ion demulsification method possessed an advantageous minimization of spent metalworking fluids, which greatly benefited the automobile parts workshops in cutting down the operating cost in environmental protection.

2020 ◽  
Vol 10 (10) ◽  
pp. 3566
Author(s):  
Mary Angélica Ferreira Vela ◽  
Juan C. Acevedo-Páez ◽  
Nestor Urbina-Suárez ◽  
Yeily Adriana Rangel Basto ◽  
Ángel Darío González-Delgado

The search for innovation and biotechnological strategies in the biodiesel production chain have become a topic of interest for scientific community owing the importance of renewable energy sources. This work aimed to implement an enzymatic transesterification process to obtain biodiesel from waste frying oil (WFO). The transesterification was performed by varying reaction times (8 h, 12 h and 16 h), enzyme concentrations of lipase XX 25 split (14%, 16% and 18%), pH of reaction media (6, 7 and 8) and reaction temperature (35, 38 and 40 °C) with a fixed alcohol–oil molar ratio of 3:1. The optimum operating conditions were selected to quantify the amount of fatty acid methyl esters (FAMEs) generated. The highest biodiesel production was reached with an enzyme concentration of 14%, reaction time of 8 h, pH of 7 and temperature of 38 °C. It was estimated a FAMEs production of 42.86% for the selected experiment; however, best physicochemical characteristics of biodiesel were achieved with an enzyme concentration of 16% and reaction time of 8 h. Results suggested that enzymatic transesterification process was favorable because the amount of methyl esters obtained was similar to the content of fatty acids in the WFO.


Author(s):  
Paulo Bisi dos Santos Jr. ◽  
Haroldo Jorge da Silva Ribeiro ◽  
Armando Costa Ferreira ◽  
Caio Campos Ferreira ◽  
Lucas Pinto Bernar ◽  
...  

In this work, the cross-linked PMMA-based dental resins scraps were submitted to pyrolysis to recover MMA (Methylmethacrylate). The thermal degradation of cross-linked PMMA-based dental resins scraps was analyzed by TG/DTG to guide the operating conditions in pilot scale. The pyrolysis experiments carried out in a reactor of 143L, at 345, 405, and 420°C, 1.0 atmosphere. The reaction liquid products obtained at 345°C, physicochemical characterized for density, kinematic viscosity, and refractive index. The chemical composition of liquid products obtained at 345°C, 30, 40, 50, 60, 70, 80, and 110 minutes, at 405°C, 50, 70, and 130 minutes, and at 420°C, 40, 50, 80, 100, 110, and 130 minutes determined by GC-MS. The experiments show that liquid phase yields were 55.50%, 48.73%, and 48.20% (wt.), at 345, 405, and 420°C, respectively, showing a smooth sigmoid behavior, decreasing with increasing temperature, while that of gas phase were 31.69%, 36.60%, and 40.13% (wt.), respectively, increasing with temperature. The liquid products density, kinematic viscosity, and refractive index obtained at 30, 40, 50, 60, 70, 80, and 110 minutes, varied between 0.9227 and 0.9380 g/mL, 0.566 and 0.588 mm2/s, and 1.401 and 1.414, respectively, showing percentage deviations between 0.74 and 2.36%, 7.40 and 10.86%, and 0.00 and 0.92%, respectively, compared to standard values for density, kinematic viscosity, and refractive index of pure MMA at 20 °C. The GC-MS identified in the reaction liquid products at 345, 405, and 420°C, 1.0 atm, esters of carboxylic acids, alcohols, ketones, and aromatics, showing concentrations of MMA between 83.454 and 98.975% (area.). For all the depolymerization experiments, the concentrations of MMA in the liquid phase, between 30 and 80 minutes, reach purities above 98% (area.), decreasing drastically with increasing reaction time after 100 minutes, thus making it possible to depolymerize the cross-linked PMMA-based dental resins scraps by pyrolysis to recover MMA. The optimum operating conditions to achieve high MMA concentrations, as well as elevated yields of liquid reaction products were 345 °C and 80 minutes.


2020 ◽  
Vol 10 (2) ◽  
pp. 88-97
Author(s):  
Zafer Ekinci ◽  
Esref Kurdal ◽  
Meltem Kizilca Coruh

Background: Turkey is approximately 72% of the world’s boron sources. Colemanite, tincal, ulexite and pandermite are among the most significant in Turkey. Boron compounds and minerals are widely used in many industrial fields. Objective: The main purpose of this study was to investigate the control of impurities in the boric acid production process using colemanite by carrying out the reaction with a mixture of CO2 and SO2 - water, and determining the appropriate process conditions to develop a new process as an alternative to the use of sulfuric acid. Due to worrying environmental problems, intensive studies are being carried out globally to reduce the amount of CO2 and SO2 gases released to the atmosphere. Methods: The Taguchi method is an experimental design method that minimizes the product and process variability by selecting the most appropriate combination of the levels of controllable factors compared to uncontrollable factors. Results: It was evaluated the effects of parameters such as reaction temperature, solid-to liquid ratio, SO2/CO2 gas flow rate, particle size, stirring speed and reaction time. The optimum conditions determined to be reaction temperature of 45°C; a solid–liquid ratio of 0.083 g.mL−1; an SO2/CO2 ratio of 2/2 mL.s−1; a particle size of -0.354+0 .210 mm; a mixing speed of 750 rpm and a reaction time of 20 min. Conclusion: Under optimum operating conditions, 96.8% of colemanite was dissolved. It is thought that the industrial application of this study will have positive effects on the greenhouse effect by contributing to the reduction of CO2 and SO2 emissions that cause global warming.


2015 ◽  
Vol 73 (1) ◽  
pp. 102-112 ◽  
Author(s):  
Ahmed H. Hilles ◽  
Salem S. Abu Amr ◽  
Rim A. Hussein ◽  
Anwar I. Arafa ◽  
Olfat D. El-Sebaie

The objective of this study was to investigate the performance of employing H2O2 reagent in persulfate activation to treat stabilized landfill leachate. A central composite design (CCD) with response surface methodology (RSM) was applied to evaluate the relationships between operating variables, such as persulfate and H2O2 dosages, pH, and reaction time, to identify the optimum operating conditions. Quadratic models for the following two responses proved to be significant with very low probabilities (<0.0001): chemical oxygen demand (COD) and NH3-N removal. The obtained optimum conditions included a reaction time of 116 min, 4.97 g S2O82−, 7.29 g H2O2 dosage and pH 11. The experimental results were corresponding well with predicted models (COD and NH3-N removal rates of 81% and 83%, respectively). The results obtained in the stabilized leachate treatment were compared with those from other treatment processes, such as persulfate only and H2O2 only, to evaluate its effectiveness. The combined method (i.e., /S2O82−/H2O2) achieved higher removal efficiencies for COD and NH3-N compared with other studied applications.


Author(s):  
Erin E Powell ◽  
Gordon A Hill

The operation of continuously stirred tank bioreactors (CSTBs) at minimum cost is a major concern of operators. In this work, a CSTB design strategy is presented where impeller stirring speed and aeration rate are optimized to meet the oxygen demand of growing cells, simultaneously minimizing the capital and operating cost. The operating cost is limited to the cost of utilities. The optimization scheme assumes a given fermentor tank size, and that the properties of the culture medium and the oxygen respiratory requirements of the microorganisms being cultivated are known. It is possible to choose between two different turbine impellers during the design process. The equations, constraints, and the CSTB design strategy employed by the program are described. The effect of microbial species, ions in the culture medium, impeller style, as well as changing CSTB size and biomass input density on the optimum operating conditions, is examined. The mass transfer coefficient, gas holdup, mixing speed, and aeration rate are all reported at optimized cost conditions. A study of the effects of various parameters on the CSTB design are shown.


2020 ◽  
Vol 13 (2) ◽  
pp. 15-27 ◽  
Author(s):  
Bolanle M. Babalola ◽  
Adegoke O. Babalola ◽  
Cecilia O. Akintayo ◽  
Olayide S. Lawal ◽  
Sunday F. Abimbade ◽  
...  

Abstract. In this study, the adsorption of Ni(II) and Cu(II) ions from aqueous solutions by powdered Delonix regia pods and leaves was investigated using batch adsorption techniques. The effects of operating conditions such as pH, contact time, adsorbent dosage, metal ion concentration and the presence of sodium ions interfering with the sorption process were investigated. The results obtained showed that equilibrium sorption was attained within 30 min of interaction, and an increase in the initial concentration of the adsorbate, pH and adsorbent dosage led to an increase in the amount of Ni(II) and Cu(II) ions adsorbed. The adsorption process followed the pseudo-second-order kinetic model for all metal ions' sorption. The equilibrium data fitted well with both the Langmuir and Freundlich isotherms; the monolayer adsorption capacity (Q0 mg g−1) of the Delonix regia pods and leaves was 5.88 and 5.77 mg g−1 for Ni(II) ions respectively and 9.12 and 9.01 mg g−1 for Cu(II) ions respectively. The efficiency of the powdered pods and leaves of Delonix regia with respect to the removal of Ni(II) and Cu(II) ions was greater than 80 %, except for the sorption of Ni(II) ions onto the leaves. The desorption study revealed that the percentage of metal ions recovered from the pods was higher than that recovered from the leaves at various nitric acid concentrations. This study proves that Delonix regia biomass, an agricultural waste product (“agro-waste”), could be used to remove Ni(II) and Cu(II) ions from aqueous solution.


2011 ◽  
Vol 675-677 ◽  
pp. 873-876 ◽  
Author(s):  
Ke Qiang Xie ◽  
Zhan Liang Yu ◽  
Wen Hui Ma ◽  
Yang Zhou ◽  
Yong Nian Dai

In this paper, removal of iron from metallurgical grade silicon with pressure leaching is carried out. We investigated the factors such as the concentration of hydrochloric, particle size of raw material ground, temperature, pressure and reaction time, which influenced on the removal of iron. The results show that the optimum operating conditions for pressure leaching in hydrochloride are: acid concentration 4 mol/L, diameter for raw material less than 50 μm, leaching temperature 160 0C,leaching pressure 2.0 MPa, leaching time 2.0 h. The content of iron residual in MG-Si powder was reduced to about 200 ppmw. The removal efficiency of iron is up to 90.90 %.


2002 ◽  
Vol 46 (9) ◽  
pp. 323-330 ◽  
Author(s):  
A.F. Aydin ◽  
M. Altinbas ◽  
M.F. Sevimli ◽  
I. Ozturk ◽  
H.Z. Sarikaya

The purpose of this study was to investigate an effective treatment system which can be applicable to treat opium alkaloid industry (OAI) effluents characterised with high COD, TKN, dark color and non-biodegradable organic pollutants. In the first phase of the study, lab-scale anaerobic (UASBR) + aerobic (SBR) treatability studies were carried out on opium processing industry effluents. Effluent CODs from the two staged biological treatment system were relatively high (∼700 mgl−1) and additional post treatment was required. Physico-chemical treatability studies previously carried out on the effluent of opium alkaloid wastewater treatment plant, were not effective in removing residual COD and color. In the second phase of the study, the refractory organics causing higher inert COD values in the SBR effluent were additionally treated by using Fenton's Oxidation. The batch tests were performed to determine the optimum operating conditions including pH, H2O2 dosage, molar ratio of Fe2+/H2O2 and reaction time. It was found that removal efficiencies of COD and color for 30 minutes reaction time were about 90% and 95%, respectively. The ratio of H2O2/FeSO4 was determined as 200 mgl−1/600 mgl−1 for the optimum oxidation and coagulation process at pH 4. Experimental results of the present study have clearly indicated that the Fenton's oxidation technology is capable to treat almost all parts of the organics which consist of both soluble initial and microbial inert fractions of COD for opium alkaloid industry effluents. Effluents from the Fenton's Oxidation process can satisfy effluent standards for COD and color in general.


2020 ◽  
Vol 26 (2) ◽  
pp. 200115-0
Author(s):  
Elif DURNA ◽  
Nevim GENÇ

In this study, the treatment of car wash wastewater was investigated by radical based hybrid/combined processes. Proposed processes, (Microwave (MW) + persulfate (PS) + Electrocoagulation (EC)), (ozone (O3) + PS + EC) and (MW + PS + O3), were optimized with Taguchi orthogonal array technique for maximum COD removal. The COD removal under optimum conditions was obtained to be 84%, 64.9% and 61.4%, for (MW + PS+ EC), (O3 + PS+ EC) and (MW + PS+ O3) processes, respectively. Operating costs for (MW + PS + EC), (O3 + PS + EC) and (MW + PS + O3) processes have been calculated as 0.2614, 0.1335 and 0.2653 €/L wastewater under optimum operating conditions. Pareto analysis showed that MW time and PS dose are very effective parameters but especially ozone related parameters have no significant effect on COD removal. Processes were evaluated with the PROMETHEE approach in terms of treatment efficiency, operating cost, sludge formation, and preferability criteria to determine the most suitable among the three alternative processes. As a result, the preference order of the processes for the treatment of car wash wastewater with radical based treatment processes was found as (MW + EC + PS) > (MW + O3 + PS) > (O3 + EC + PS).


2013 ◽  
Vol 5 (2) ◽  
pp. 475-481 ◽  
Author(s):  
Arun Kumar Sharma ◽  
A. K. Chopra

The present investigation observed the effect of current density (CD), operating time (OT), inter electrode distance (IED), electrode area (EA), initial pH and settling time (ST) using Fe-Fe electrode combination on the removal of chemical oxygen demand (COD) and biochemical oxygen demand (BOD) from biologically treated municipal wastewater (BTMW) of Sewage Treatment Plant (STP). The maximum removal of COD (92.35%) from BTMW was found with the optimum operating conditions of CD (2.82 A/m2), OT (40 mins.), IED (0.5 cm), EA (160 cm2), initial pH (7.5) and ST (60 min.), while the maximum removal of BOD (84.88%) was found with the ST (30 min.) at the same operating conditions. There was no need of pH adjustment of the BTMW during ET as the optimal removal efficiency was close to the pH of 7.5. Under optimal operating conditions, the operating cost was found to be 54.29 Rs./m3 / 1.08 US$/m3 in terms of the electrode consumption (78.48 x 10-5 kg Al/m3 ) and energy consumption (108.48 Kwh/m3).


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