scholarly journals Design Optimization of Torsional Vibration Absorbers for Heavy-Duty Truck Drivetrain Systems

Vibration ◽  
2019 ◽  
Vol 2 (3) ◽  
pp. 240-264 ◽  
Author(s):  
Viktor Berbyuk
Keyword(s):  
Energy Efficiency ◽  
Torsional Vibration ◽  
Optimization Method ◽  
Design Parameters ◽  
Vibration Absorbers ◽  
Heavy Duty ◽  
Input Shaft ◽  
Heavy Duty Truck ◽  
Engine Order ◽  
Show Evidence

In this paper, the feasibility of the application of a dual mass flywheel (DMF) for heavy-duty truck drivetrain systems was studied. The third engine order vibration harmonic was in the focus of analysis as one of the most significant contributions to the oscillatory response in the drivetrain systems of heavy-duty trucks. Global sensitivity analysis (GSA) and Pareto optimization were used for designing torsional vibration absorbers in an operating engine speed range of 600–2000 rpm. The optimization method attempted both to minimize the oscillations of the torque at the transmission input shaft and to maximize the energy efficiency of the vibration absorber. The GSA enabled the appropriate scanning of the domain of design parameters by varying all the parameters at the same time. It provided deep insight into the design process and increased the computational efficiency of the optimization. The results obtained show the following: the solution of the bi-objective optimization problem for torsional vibration absorbers does exist; Pareto fronts were obtained and analyzed for the DMF, presenting a trade-off between the measure of the attenuation of the oscillations of the torque at the transmission input shaft and the measure of the energy efficiency of the absorber; the optimized mass inertia, stiffness and damping parameters of a DMF do exist, providing the best attenuation of the torque oscillations; the performance of a DMF was further enhanced by incorporating a torsional tuned mass damper with appropriate optimized parameters. Finally, the results show evidence of the feasibility of the application of dual mass flywheels in heavy-duty truck drivetrain systems.

scholarly journals Weight-Vibration Pareto Optimization of a Triple Mass Flywheel for Heavy-Duty Truck Powertrains

Machines ◽  
2020 ◽  
Vol 8 (3) ◽  
pp. 50
Author(s):  
Viktor Berbyuk
Keyword(s):  
Total Mass ◽  
Optimization Method ◽  
Pareto Optimization ◽  
Design Parameters ◽  
Vibration Absorber ◽  
Optimized Design ◽  
Heavy Duty ◽  
Mean Values ◽  
Input Shaft ◽  
Heavy Duty Truck

Enhanced efficiency of heavy-duty truck powertrains with constraints imposed on noise, vibration, and harshness requires novel solutions for torsion vibrations attenuation. In the paper, the weight-vibration Pareto optimization problem for a novel vibration absorber, a triple mass flywheel, for application in heavy-duty truck powertrains is considered. Global sensitivity analysis and Pareto optimization method are used to design a novel vibration absorber. The optimization method attempts to minimize oscillations of the torque at the transmission input shaft as well as to minimize total mass inertia of the absorber. It is shown that there exists a Pareto front between the measure of the attenuation of oscillations of the torque and the total mass inertia of a triple mass flywheel. The optimized design parameters for the absorber are obtained that provide the best attenuation of oscillations of the torque at the transmission input shaft for different mean values of the engine driving torque. The analysis shows real evidence of the feasibility of the application of this concept of vibration absorbers in heavy-duty truck powertrains. It is also shown that optimized design parameters of a triple mass flywheel put this concept in a superior position in comparison with a dual mass flywheel.

scholarly journals Analysis and Optimisation of Ride Vibration of a Heavy-Duty Truck Based on a Vertical-Pitch-Roll Driver-Vehicle Coupled Dynamic Model

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Peng Guo ◽  
Jiewei Lin ◽  
Zefeng Lin ◽  
Jinlu Li ◽  
Chi Liu ◽  
...  
Keyword(s):  
Dynamic Model ◽  
Degrees Of Freedom ◽  
Ride Comfort ◽  
Design Method ◽  
Human Model ◽  
Design Parameters ◽  
Heavy Duty ◽  
Heavy Duty Truck ◽  
Heavy Duty Vehicle ◽  
Vehicle Dynamic Model

The ride comfort and the cargo safety are of great importance in the vibration design of heavy-duty vehicle. Traditional ride comfort design method based on the response of components of vehicles or interaction between human and seat overlooks the most direct criterion, the response of occupants, which makes the optimisation not targeted enough. It will be better to conduct the ride comfort design with the biodynamic response of driver. To this end, a 17-degrees-of-freedom (DOFs) vertical-pitch-roll vehicle dynamic model of a three-axle heavy-duty truck coupled with a 7 DOFs human model is developed. The ride comfort of human body under the vertical, the pitch, and the roll vibrations can be evaluated with the weighted root-mean-square (r.m.s.) acceleration of the driver in multiple directions. The flexibilities of chassis and carriage are also considered to improve the accuracy of the prediction of the ride comfort and to constrain the mounting optimisation of cab and carriage. After validation, the sensitivity analysis of the mounting system, the suspensions, and arrangement of sprung masses is carried out and significant factors to ride vibration are identified. The optimal combination of design parameters is obtained with the objective of minimizing the vibration of the driver and carriage simultaneously. The optimisation result shows that the weighted driver vibration is reduced by 27.9% and the carriage vibration is reduced by 31.8% at various speeds.

Analysis of power split vibration absorber performance in heavy-duty truck powertrains

2020 ◽  
Vol 234 (10-11) ◽  
pp. 2509-2521 ◽  
Author(s):  
Lina Wramner
Keyword(s):  
New Technology ◽  
Installation Space ◽  
Design Parameters ◽  
Vibration Absorber ◽  
Combustion Engines ◽  
Heavy Duty ◽  
Heavy Duty Truck ◽  
Power Split ◽  
Speed Range ◽  
Efficient Combustion

The current development of more efficient combustion engines leads to an increase in engine torsional vibrations; therefore, new technology is needed for reducing the vibrations transmitted from the engine to the driveline. In this article, the concept of power split vibration absorber is evaluated. A mathematical model of the power split vibration absorber is presented, and an analytical study shows how different design parameters affect the power split vibration absorber performance. Numerical simulations with models representing typical heavy-duty truck powertrains are used in the evaluations. It is concluded that for a low level of damping, the power split vibration absorber can provide significantly lower vibration amplitudes than a corresponding dual mass flywheel within a limited speed range. If the power split vibration absorber is optimised for the critical low engine speeds, an overall decrease in the level of vibration can be obtained, but a larger installation space than with a conventional dual mass flywheel would probably be required.

Nonlinear Transient Dynamics of Pendulum Torsional Vibration Absorbers—Part II: Experimental Results

2013 ◽  
Vol 135 (1) ◽  
Author(s):  
Ryan J. Monroe ◽  
Steven W. Shaw
Keyword(s):  
Torsional Vibration ◽  
Companion Paper ◽  
Experimental Results ◽  
Circular Path ◽  
Vibration Absorbers ◽  
Automotive Engine ◽  
Engine Order ◽  
Applied Torque ◽  
Centrifugal Pendulum Vibration Absorbers ◽  
Nonlinear Transient

This paper presents results from an experimental investigation of the transient response of centrifugal pendulum vibration absorbers, including a comparison with the analytical results derived in the companion paper, Part I. The focus of the study is the overshoot experienced by pendulum-type torsional vibration absorbers when a rotor running at a constant speed is suddenly subjected to an applied fluctuating torque. The experiments are carried out using a fully instrumented spin rig controlled by a servo motor that can provide user-specified engine order disturbances, including those that simulate automotive engine environments. The absorber overshoot depends on the absorber tuning relative to the excitation order, the absorber damping, the amplitude of the applied torque, and on the system nonlinearity, which is set by the absorber path and/or kinematic coupling between the rotor and the absorber. Two types of absorbers are used in the study, a simple circular path pendulum, for which the path nonlinearity is dominant, and a nearly tautochronic path pendulum with a bifilar support, for which the path and coupling nonlinearities are both small. It is found that the experimental results agree very well with the analytical predictions from the companion paper. In addition, it is confirmed that the general path pseudoenergy prediction (which depends on a single parameter) provides a useful, conservative upper bound for most practical absorber designs, provided the absorber damping is small.

Nonlinear Dynamics of Flexible Rotating Shafts With Centrifugal Pendulum Vibration Absorbers

2015 ◽  
Author(s):  
Mustafa A. Acar ◽  
Steven W. Shaw ◽  
Brian F. Feeny
Keyword(s):  
Torsional Vibration ◽  
Perturbation Methods ◽  
Natural Frequencies ◽  
Rotation Speed ◽  
Vibration Modes ◽  
Vibration Absorbers ◽  
Engine Order ◽  
Centrifugal Pendulum Vibration Absorbers ◽  
Rotating Shafts ◽  
Practical Implications

We consider the nonlinear vibration response of rotating flexible shafts fitted with centrifugally driven pendulum vibration absorbers (CPVAs) that are used to address engine-order torsional vibrations. The model used to represent the behavior of the flexible shaft consists of two lumped inertial elements with an interconnecting stiffness element, which captures the rigid body and fundamental torsional vibration modes of the rotor. The absorbers are centrifugally driven pendulums fitted to a rotor element, such that their natural frequencies scale with the rotor speed, and can thus tuned to a given order of rotation. Previous analysis of a linearized version of this coupled rotor-absorber system revealed frequency veering behavior as the rotation speed varies, and showed that one can detune the absorber to eliminate key system resonances. In this paper the behavior of the system is analyzed for large absorber amplitudes using perturbation methods and numerical simulations. It is shown that the absorbers remain effective in reducing torsional vibration when moving through large amplitudes, and that the resonance avoidance is similarly robust. This has practical implications for the tuning of absorbers in certain applications.

Topology Optimization and Robust Analysis of Welding Spot Layout for a Heavy Duty Truck Cab Based on Element Strain Energy Density

2014 ◽  
Vol 887-888 ◽  
pp. 1284-1289 ◽  
Author(s):  
An Cui ◽  
Shi Zhan Zhang ◽  
Li Juan Xu ◽  
Hui Zi Liu
Keyword(s):  
Topology Optimization ◽  
Energy Density ◽  
Strain Energy Density ◽  
Strain Energy ◽  
Element Model ◽  
Optimization Method ◽  
Heavy Duty ◽  
Static Stiffness ◽  
Heavy Duty Truck ◽  
Welding Spot

The static stiffness and numerical modal are analyzed with the finite element model of a heavy duty truck cab. Considering the influence of welding spots on static stiffness, strength and first order modal frequency, the welding spots of the heavy duty truck cab are divided into two areas based on element strain energy density. And welding spot layout of the two areas is optimized by topology optimization method respectively. Then the robustness of welding spot layout before and after optimization is analyzed. The results show that the number of welding spots after optimization is reduced with the performance maintained and welding spot layout robustness of the cab is improved.

Dual-mass flywheels with tuned vibration absorbers for application in heavy-duty truck powertrains

2020 ◽  
Vol 234 (10-11) ◽  
pp. 2500-2508 ◽  
Author(s):  
Lina Wramner
Keyword(s):  
Combustion Engine ◽  
Vibration Absorber ◽  
Torsional Vibrations ◽  
Vibration Absorbers ◽  
Heavy Duty ◽  
Heavy Duty Truck ◽  
Tuned Vibration Absorbers ◽  
Resonance Frequencies ◽  
Tuning Frequency ◽  
Tuned Vibration Absorber

As the heavy-duty combustion engine development goes towards lower rotational speeds and higher cylinder pressures, the torsional vibrations increase. There is therefore a need to identify and study new types of vibration absorbers that can reduce the level of torsional vibrations transmitted from the engine to the gearbox. In this work, the concept of a dual-mass flywheel combined with a tuned vibration absorber is analysed. The tuned vibration absorber efficiently reduces the vibration amplitudes for engine load frequencies near the tuning frequency, but it also introduces an additional resonance into the system. By placing the tuned vibration absorber on an intermediate flange between the two dual-mass flywheels, the introduced resonance frequency will be lower than the tuning frequency and a resonance in operating engine speed range can be avoided. Numerical simulations are used to show how the torsional vibration amplitudes in a heavy-duty truck powertrain are affected by the tuned vibration absorber and how the different parameters of the tuned vibration absorber and the dual-mass flywheel affect the torsional vibrations and the resonance frequencies.

Vibration Control of Vehicles With Flexible Structure Using Optimum Tuned-Mass Dampers

2010 ◽  
Author(s):  
Avesta Goodarzi ◽  
Neda Pandarathil ◽  
Ebrahim Esmailzadeh
Keyword(s):  
Vibration Suppression ◽  
Ride Comfort ◽  
Optimization Method ◽  
Design Parameters ◽  
Future Research ◽  
Flexible Structure ◽  
Vibration Absorbers ◽  
Tuned Mass Dampers ◽  
Dynamic Vibration Absorbers

Vibrations resulting from flexural motion of elastic vehicle structures are of particular significance to the ride comfort of vehicles. Tuned-mass dampers (dynamic vibration absorbers) are among the most commonly used devices for vibration suppression. In this paper the application of optimum tuned-mass dampers is addressed, that can be used to reduce annoying flexibility originated vibration. A newly developed flexible model is representing the vehicle with eight-degree-of-freedom (8-DOF) with a systematic approach to select the optimum locations of the absorbers. Using passive vibration absorbers and applying the min-max optimization method to find the optimum values of the design parameters. Simulation results for a case study bus with flexible structure confirm the strength of the proposed design. For those who wish to pursue future research on this subject few suggestions are given.

Parameter study and optimization design of a hat oblique tunnel portal

2021 ◽  
pp. 095440972110140
Author(s):  
Zijian Guo ◽  
Tanghong Liu ◽  
Wenhui Li ◽  
Yutao Xia
Keyword(s):  
High Speed ◽  
Optimization Design ◽  
Pareto Front ◽  
Optimization Problem ◽  
Optimization Method ◽  
Design Parameters ◽  
Parameter Study ◽  
Buffer Structure ◽  
Tunnel Entrance ◽  
The Ideal

The present work focuses on the aerodynamic problems resulting from a high-speed train (HST) passing through a tunnel. Numerical simulations were employed to obtain the numerical results, and they were verified by a moving-model test. Two responses, [Formula: see text] (coefficient of the peak-to-peak pressure of a single fluctuation) and[Formula: see text] (pressure value of micro-pressure wave), were studied with regard to the three building parameters of the portal-hat buffer structure of the tunnel entrance and exit. The MOPSO (multi-objective particle swarm optimization) method was employed to solve the optimization problem in order to find the minimum [Formula: see text] and[Formula: see text]. Results showed that the effects of the three design parameters on [Formula: see text] were not monotonous, and the influences of[Formula: see text] (the oblique angle of the portal) and [Formula: see text] (the height of the hat structure) were more significant than that of[Formula: see text] (the angle between the vertical line of the portal and the hat). Monotonically decreasing responses were found in [Formula: see text] for [Formula: see text] and[Formula: see text]. The Pareto front of [Formula: see text] and[Formula: see text]was obtained. The ideal single-objective optimums for each response located at the ends of the Pareto front had values of 1.0560 for [Formula: see text] and 101.8 Pa for[Formula: see text].

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