scholarly journals LEAN MANUFACTURING PROCESS PLANNING FOR 5 AXES CNC DRIVEN MILLING MACHINE

2019 ◽  
Vol 4 (1) ◽  
pp. 10-28
Author(s):  
Sándor Bodzás ◽  
Béla Krakkó

The aim of this publication is to determine the OEE (Overall Equipment Efficiency) indicator for 5 axes milling machine found at Diehl Aircabin Hungary Ltd. for the present and future state. Based on this value, the utilization of the machine for the given production amount can be calculated. With the optimal choice of the right production parameters (the number of cuts, feeding, depth of cut, etc.) greater productivity can be achieved i.e. the machine main time (time of cutting) will be less. The possibilities of the reduction of the machine time will be analysed and calculated. Setting of the appropriate technological parameters the machine main time could be decreased. The calculation of the machine main time will be determined for the most frequent manufacturing technologies.

2013 ◽  
Vol 4 (1) ◽  
pp. 63-68 ◽  
Author(s):  
Zs. Kun ◽  
I. G. Gyurika

Abstract The stone products with different sizes, geometries and materials — like machine tool's bench, measuring machine's board or sculptures, floor tiles — can be produced automatically while the manufacturing engineer uses objective function similar to metal cutting. This function can minimise the manufacturing time or the manufacturing cost, in other cases it can maximise of the tool's life. To use several functions, manufacturing engineers need an overall theoretical background knowledge, which can give useful information about the choosing of technological parameters (e.g. feed rate, depth of cut, or cutting speed), the choosing of applicable tools or especially the choosing of the optimum motion path. A similarly important customer's requirement is the appropriate surface roughness of the machined (cut, sawn or milled) stone product. This paper's first part is about a five-month-long literature review, which summarizes in short the studies (researches and results) considered the most important by the authors. These works are about the investigation of the surface roughness of stone products in stone machining. In the second part of this paper the authors try to determine research possibilities and trends, which can help to specify the relation between the surface roughness and technological parameters. Most of the suggestions of this paper are about stone milling, which is the least investigated machining method in the world.


Author(s):  
R. K. Arni ◽  
S. K. Gupta

Abstract This paper describes a systematic approach to analyzing manufacturability of parts produced using Solid Freeform Fabrication (SFF) processes with flatness, parallelism and perpendicularity tolerance requirements on the planar faces of the part. SFF processes approximate objects using layers, therefore the part being produced exhibits stair-case effect. The extent of this stair-case effect depends on the angle between the build orientation and the face normal. Therefore, different faces whose direction normal is oriented differently with respect to the build direction may exhibit different values of inaccuracies. We use a two step approach to perform the manufacturability analysis. We first analyze each specified tolerance on the part and identify the set of feasible build directions that can be used to satisfy that tolerance. As a second step, we take the intersection of all sets of feasible build directions to identify the set of build directions that can simultaneously satisfy all specified tolerance requirements. If there is at least one build direction that can satisfy all tolerance requirements, then the part is considered manufacturable. Otherwise, the part is considered non-manufacturable. Our research will help SFF designers and process providers in the following ways. By evaluating design tolerances against a given process capability, it will help designers in eliminating manufacturing problems and selecting the right SFF process for the given design. It will help process providers in selecting a build direction that can meet all design tolerance requirements.


Author(s):  
Ivan Molnár ◽  
Ladislav Morovič

Abstract The paper discusses the use of 3D digitization and additive manufacturing technologies in the field of medicine. In addition, applications of the use of 3D digitization and additive manufacturing methods are described, focusing on the design and manufacture of individual medical aids. Subsequently, the process of designing and manufacturing of orthopedic aids using these technologies is described and the advantages of introducing the given technologies into the design and manufacturing processes in the medicine sector are presented.


2005 ◽  
Vol 8 (2) ◽  
pp. 25-28
Author(s):  
E N USOL'TsEVA ◽  
O V SAFRONOV ◽  
E V BRYuKhINA

Characteristic feature of ultrasonic densitometry have been investigated in women,s population of Chelyabinsk (n=200) from 25 to 65 years old. We used domestically produced Echoosteometr-02. A basis of a body of the lower jaw became a new area for ultrasonic densitometry. We can recommend a lower jaw as a new area for ultrasonic densitometry taking into account high pithiness of data in a combination with simplicity of research. Traditional localizations have been also applied: proximal phalanges of the hand, patella, tibia diaphysis and calcaneus bones of the right and left sides. We have established a "peak" values of a speed of the ultrasound wave for the given bones. Also we have found that a tubular bones and a large spongy bone - a lower jaw - possess the highest speed of an ultrasound wave, and the speed was mach less in a small spongy bones, that is caused by their anatomic structure. Ultrasound densitometry parameters of the peripheral skeleton start to reduce from 40-50 years behind exception patella - from 55 years. The lowest values were in group of women of 60-65 years. The rates of ultrasonic densitometry received by us are possible to use for women population of Chelyabinsk.


2021 ◽  
Vol 31 (Supplement_3) ◽  
Author(s):  
E Maeckelberghe

Abstract Andrew Jameton in 1984 coined the concept of moral distress as: “knowing what to do in an ethical situation, but not being allowed to do it” This original description presupposes that the right moral act can be identified and precludes situations of doubt and uncertainty. The 1984 definition emphasizes barriers that make it impossible for someone to do what they ought to do. Whereas Jameton in a revision in 2013 of his original concept emphasized reduction of the psychological dimensions, Peter& Liaschenko stress the element of moral agency. Moral distress then is a threat to the moral integrity of the professional. This requires three-step ananlysis: first, what is the moral question?; two, what are morally adeguate answers to this question?; three, what ethically appropriate actions are under pressure in the given situation? This will be illustrated with examples from the COVID-19 pandemic.


2019 ◽  
Vol 3 (122) ◽  
pp. 59-71
Author(s):  
Volodymyr Serhiiovych Hryshyn ◽  
Serhii Oleksiiovych Abramov

Technological possibilities of jet processing cause increased attention to the study of the regularities of the process. The main interest for practice is the establishment of the kind of dependencies between technological parameters (abrasive particles size, particle speed, concentration, compressed air pressure, attack angle, physical and mechanical properties of particles and surface to be treated) and initial process parameters (roughness of the treated surface, removal rates of the metal and libel). That, in turn, determines the necessity of optimal choice of the values of technological parameters in the conditions of a concrete production situation. The basic regularities can be established as a result of regression analysis of experimental data. However, the use of the resulting laws is limited to the complexity of the process and relatively narrow areas of changing the parameters of the experiment.The purpose of the work is to determine the factors that determine the formation of a microrelief in the area of the abrasive air jet, the relationship between them and the degree of their effect on the intensity of the formation of a microrelief; formation of a model of finishing treatment of collector plates, creation of theoretical bases and methodology of designing high-efficient resource-saving technological processes of production of motor collectors of electric machines.Analysis of recent research and publications. The following contributions were made to the development of the theory of modeling of the inkjet-abrasive surface treatment: Volovetsky O.E., Denysyuk V.Yu., Kharchik M.M., Buts BP, Andilahi A.A., Novikov FV, Gordeyev AI, Urbanyuk Ye.A., Silin R.S. and other.The most universal approach based on determining the search dependencies and solving the problem of optimizing the technological parameters of the processing process as a result of statistical simulation, namely the ability to control the input parameters before the start of the model or in the process of work - one of the key benefits of using simulation modeling for the analysis of systems and processes. This allows you to determine the optimal parameters, which maximize the efficiency of the processes, determine the relationship between the input and output parameters.The paper considers: creation of theoretical bases and methodology of designing high-efficiency resource-saving technological processes of production of motor collectors of electric machines; the process of formation of microrelief of collector plates in the area of the abrasive air jet, the relationship between the factors and the degree of their influence on the intensity of formation. The formation of a model of finishing treatment of collector plates treated with silicon carbide (black) was determined.Prospects for further research are the improvement of the technological process of obtaining collector nodes on the possibilities of implementation.


2018 ◽  
Vol III (I) ◽  
pp. 1-9
Author(s):  
Muhammad Rizwan ◽  
Manzoor Ahmad ◽  
Syed Asif Anwar Bukhari

Soon after its creation, Pakistan confronted many issues including refugee problem, scarcity of able political leadership, absence of mutual consensus between both wings of the country and confusing nature of the relationship between Islam and state etc. took almost nine years to frame the permanent constitution for Pakistan. Constitution, the basic document of a state, determines the shape of its laws, structure of governance and system of rights and duties. The effectiveness of a constitution is judged by its practicability in the given area where it is enforced by the state machinery. Although, all civilized states of the world do possess a constitution, yet a good constitution is one which must protect the basic human rights by ensuring the independence of judiciary. Due to countless hurdles at the beginning of its journey, Pakistan’s constitutional development in the right direction could not take place. The main objective of the present study is to provide deep insight into the events and factors causing a delay in the constitution-making for the newly created state of Pakistan. The various events which took place from 1947 to 1956 have been analyzed in a subtle way.


2021 ◽  
pp. 1451
Author(s):  
Ahmad Ahmad ◽  
Helena JK ◽  
Andrean Yonathan

PT. IE is engaged in the business of making Lighting and Lampposts. Based on observations and interviews, there are still some wastes that arise in the flow of the production process, among which there are still many wastes of waiting time, transportation, movement and inventory. These wastes cause the product completion time to be longer and the resulting quality decreases. To eliminate or reduce waste, it is necessary to apply Lean Manufacturing. Lean Manufacturing is a systematic approach to eliminating waste and changing processes by identifying and reducing waste with continuous improvement and striving to create a production flow along the value stream by eliminating all forms of waste and increasing the added value of products to customers. From the Pareto diagram, it is found that transportation waste has the highest percentage of 26.21%, waiting time is 21.38%, motion waste is 19.31% and waste inventories are 15.17%. while the results of the Value Stream Mapping Current State Map mapping obtained a production lead time of 7,680 seconds and a total cycle time of 6,660 seconds and a PCE Current State Map value of 53.09%. Identify the root causes of waste using Fishbone diagrams, 5 Why Analysis, 5W+1H, Fault Tree Analysis and FMEA. After corrective actions have been taken, based on the Value Stream Mapping Future mapping there is a decrease in production lead time to 5,220 seconds and a decrease in total cycle time to 4,860 seconds and an increase in PCE Future State Map to 68.10% so that there is an increase of 15.01% which shows The company's production process has become more Lean.PT. IE bergerak dalam bisnis pembuatan Lighting dan Tiang Lampu. Berdasarkan observasi dan wawancara, masih terdapat beberapa pemborosan (waste) yang timbul di aliran proses produksi di antaranya masih banyak terjadi pemborosan-pemborosan waktu tunggu, transportasi, gerakan dan inventori. Pemborosan-pemborosan tersebut menyebabkan waktu penyelesaian produk menjadi lebih lama dan kualitas yang dihasilkan menurun. Untuk menghilangkan atau mengurangi pemborosan diperlukan adanya penerapan Lean Manufacturing.Lean Manufacturing merupakan pendekatan sistematik untuk mengeliminasi pemborosan dan mengubah proses dengan cara mengidentifikasi dan mengurangi pemborosan dengan perbaikan kontinu dan berupaya untuk menciptakan aliran produksi sepanjang value stream dengan menghilangkan segala bentuk pemborosan serta meningkatkan nilai tambah produk kepada pelanggan. Dari diagram Pareto ditemukan waste transportasi memiliki persentase paling tinggi sebesar 26,21%, waktu tunggu  21,38%, waste motion 19,31% dan waste inventories 15,17%. sedangkan hasil pemetaan Value Stream Mapping Current State Map diperoleh production lead time selama 7.680 detik dan total cycle time selama 6.660 detik serta nilai PCE Current State Map sebesar 53,09%. Identifikasi akar permasalahan pemborosan menggunakan diagram Fishbone, 5 Why Analysis, 5W+1H, Fault Tree Analysis dan FMEA. Setelah dilakukan tindakan–tindakan perbaikan, berdasarkan pemetaan Value Stream Mapping Future ada penurunan production lead time menjadi 5.220 detik dan penurunan total cycle time menjadi 4.860 detik serta ada peningkatan PCE Future State Map menjadi 68,10% sehingga ada peningkatan 15,01% yang menunjukan proses produksi perusahaan telah menjadi lebih Lean.


2008 ◽  
Vol 57 (7) ◽  
pp. 1131-1135 ◽  
Author(s):  
K. Boussu ◽  
G. Van Baelen ◽  
W. Colen ◽  
D. Eelen ◽  
S. Vanassche ◽  
...  

In the carwash industry, water recycling is necessary to be in accordance with present and upcoming environmental laws. As this is not possible with traditional techniques, membrane processes (like ultrafiltration (UF) and nanofiltration (NF)) are technically and economically evaluated in this study. Concerning the technical part, there needs to be a compromise between a high permeate permeability on the one hand and a high permeate purity on the other hand. Depending on the use of the purified wastewater, ultrafiltration (to recycle wastewater in the main wash cycle) or nanofiltration (to recycle wastewater in the rinsing step) would be the optimal choice. Concerning the financial part, the implementation of membrane processes in the wastewater purification installation is economically feasible, especially when expensive tap water is used as pure water. These positive evaluations imply that membrane processes can be useful to recycle wastewater in the carwash industry, on condition that the right membrane type (with the least membrane fouling) and the right process format (e.g., hybrid process of UF and/or NF with a biological treatment) is selected.


PEDIATRICS ◽  
1949 ◽  
Vol 4 (6) ◽  
pp. 751-768
Author(s):  
HERBERT E. GRISWOLD ◽  
MAURICE D. YOUNG

The anatomic nature of a double aortic arch is described. Reference is made to the history of the malformation. The clinical picture and radiographic findings described by various authors are discussed. Two cases are reported which demonstrate two types of double aortic arch, One, a relatively common type, had a large right arch with a retro-esophageal component and a left descending aorta; the second, a rare type, had a large left arch with a retro-esophageal component and a right descending aorta. Further, one was an infant who had symptoms of constriction whereas the other was an adult who had no symptoms referable to the double aortic arch. Analysis is made of these cases and 47 other cases reported in the literature. This analysis reveals that: 1. There is a striking correlation between the occurrence of symptoms and the age and duration of life, but there is no correlation between the occurrence of symptoms and the type of double aortic. 2. A double aortic arch in which both components are patent throughout is more likely to produce symptoms than a double aortic arch in which one component is partially obliterated. The process of obliteration does not appear to give rise to symptoms. 3. There is considerable variation in the relative sizes of the components of a double aortic arch. The right component is usually the larger; part of the left component may be obliterated. To date, no case has been reported of obliteration of part of a persistent right Component. 4. A double aortic arch occurs more commonly with a left descending aorta than with a right descending aorta. 5. It is unusual for a double aortic arch to be associated with a malformation of the heart. The association of a double aortic arch with other vascular abnormalities is less rare. The two principal problems raised by the demonstration of a retro-esophageal vessel are discussed. The first concerns the nature of the malformation; the second concerns the advisability of operation in the given individual.


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