scholarly journals GAS TURBINE DIRECT EXHAUST GAS INTEGRATION IN PROCESS INDUSTRY – REVIEW OF APPLICATIONS AND OPPORTUNITIES FOR POLISH MARKET

Author(s):  
Marek Cichocki ◽  
Ilona Salamonik ◽  
Marcin Bielecki ◽  
Ever Fadlun ◽  
Artur Rusowicz

The typical combined heat and power plants requires the introduction of additional heating medium. The alternative solution is the direct integration of the exhaust gases from heat engine. The high temperature, surplus oxygen and low water content of the GTs exhaust gases enabled the successful integration at industrial scale as: preheated combustion air for industrial furnaces, heat source for drying and for absorption chillers. The article comprises the reference list for direct exhaust gas integration of GTs produced by GE, the processes overview, GTs selection criteria, as well as the review of documented GTs applications in process industry focusing on technical and economic considerations. The described solutions allowed to reduce the specific energy consumption in the range from 7 to 20% or the costs of energy consumption by 15-30%. The overall efficiency of cogeneration plant above 90% was achieved. The preliminary assessment of potential applications for GTs produced by GE with TEG integration in Polish process industry is done.

Author(s):  
Marek Cichocki ◽  
Ilona Salamonik ◽  
Marcin Bielecki ◽  
Ever Fadlun ◽  
Artur Rusowicz

Abstract The typical combined heat and power plants requires the introduction of additional heating medium. The alternative solution is the direct integration of the exhaust gases from heat engine. High temperature, surplus oxygen and low water content of the Gas Turbines exhaust gases enabled the successful integration at industrial scale as: preheated combustion air for industrial furnaces, heat source for drying and for absorption chillers. The article comprises the reference list for direct exhaust gas integration of GTs produced by Baker Hughes formerly GE), the processes overview, GTs selection criteria, as well as the review of documented GTs applications in process industry focusing on technical and economic considerations. Majority of referenced applications for industrial furnace are in the steam methane reformers used in fertilizer industry, as well as steam crackers in petrochemical industries. Several GTs were integrated with crude oil furnace in refinery. Direct drying utilizing exhaust gas from GT, is commonly applied in ceramic, wood derivative, pulp & paper and inorganic chemicals industries. Integrating GTs with absorption chillers was introduced to serve the district heating and cooling system. The described solutions allowed to reduce specific energy consumption by 7–20% or the costs of energy consumption associated with large volume production by 15–30%. The reduction of specific energy consumption allows to decrease the amount of CO2 emitted. The overall efficiency of cogeneration plant above 90% was achieved.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8521
Author(s):  
Zdzisław Bielecki ◽  
Marek Ochowiak ◽  
Sylwia Włodarczak ◽  
Andżelika Krupińska ◽  
Magdalena Matuszak ◽  
...  

This article presents the concept of a method of improving the dynamics of combustion in boilers operating in power plants, cogeneration plants, and heating plants by introducing a catalyst that is fed with a carrier in the form of droplets. Thanks to the proposed method, a greater degree of fuel burnout can be obtained, which, in turn, results in lower energy consumption in the case of producing the same amount of power. The parameters of the emitted exhaust gases and ash are also improved. The method described in the article involves the adding of a catalyst to the dust pipe of the boiler, which improves the combustion parameters. The catalyst was implemented using a sprayer/nebulizer. In order to obtain the correct flow parameters, the sprayer was modeled using CFD calculations. The calculations include trajectories, velocities and concentrations with regards to various flow parameters. Particular attention should be paid to the model of the evaporation of moving droplets. The results of these calculations enable the parameters that guarantee that the catalyst reaches the dust channel outlet in the desired form to be assessed. The analysis is an introduction to experimental research that is carried out on a medium and large scale.


Author(s):  
Tejvir Singh ◽  
Muataz Ali Atieh ◽  
Tareq Al-Ansari ◽  
Abdul Wahab Mohammad ◽  
Gordon McKay

Desalination accounts for 1% of the total global water consumption and is an energy-intensive process, with the majority of operational expenses attributed to energy consumption. Moreover, at present, a significant portion of the power comes from traditional fossil fuel-fired power plants and the greenhouse gas emissions associated with power production along with concentrated brine discharge from the process, pose a severe threat to the environment. Due to the dramatic impact of climate change, there is a major opportunity to develop sustainable desalination processes to combat the issues of brine discharge, greenhouse gas emissions along with a reduction in energy consumption per unit of freshwater produced. Nanotechnology can play a vital role to achieve specific energy consumption reduction as nanofluids application increases the overall heat transfer coefficient enabling the production of more water for the same size desalination plant. Furthermore, concentrated brine discharge harms the marine ecosystems, and hence, this problem must also be solved to support the objective of sustainable desalination. Several studies have been carried out in the past several years in the field of nanotechnology applications for desalination, brine treatment and the role of renewable energy in desalination. This paper aims to review the major advances in this field of nanotechnology for desalination. Furthermore, a hypothesis for developing an integrated solar thermal and nanofluid sustainable desalination system, based on the cyclic economy model is proposed.


2020 ◽  
pp. 183-192
Author(s):  
Nina N. Gorlova ◽  
Gennady V. Medvedev

A significant negative impact on the environmental components (atmosphere and hydrosphere) is provided by water transport as a result of the use of “heavy” fuels and the lack of effective exhaust gas purification systems. One of the technologically and cost-effective is the cleaning of spent marine power plants using catalytic converters. An optimal degree of purification of exhaust gases from sulfur and nitrogen compounds is ensured by using catalytic materials in porous permeable SHS purification systems.


Author(s):  
В.В. Мурамович ◽  
В.Ю. Каминский ◽  
С.Н. Турусов

Рассматривается экологическая проблема очистки отработавших газов углеводородных энергетических установок от токсичных компонентов. Показан состав основных токсичных компонентов, приведены значения энергии связи их молекул. Представлены существующие методы улучшения экологических характеристик двигателей внутреннего сгорания: рециркуляция отработавших газов, снижение степени сжатия, уменьшение угла опережения впрыска, добавление присадок к топливу и др. Перечислены их достоинства и недостатки. Предлагается новый метод – использование электромагнитных полей для очистки отработавших газов от токсичных компонентов. Выполнен оценочный расчет его эффективности. Показано, что применение устройств модификации в топливной системе двигателей внутреннего сгорания, а также в системе выпуска отработавших газов позволяет существенно снизить выбросы в окружающую среду вредных веществ, и, при этом, не требует принципиальных изменений в конструкции двигателей. Рабочий ресурс предлагаемых устройств электромагнитной обработки обусловлен применяемыми для их изготовления материалами. The ecological problem of cleaning the exhaust gases of hydrocarbon power plants from toxic components is considered. The composition of the main toxic components is shown; the values of the binding energy of their molecules are given. The existing methods of improving the environmental characteristics of internal combustion engines are presented: exhaust gas recirculation, reduction of the compression ratio, reduction of the injection advance angle, addition of fuel additives, etc. Their advantages and disadvantages are listed. A new method is proposed – the use of electromagnetic fields for cleaning exhaust gases from toxic components. An estimated calculation of its effectiveness is performed. It is shown that the use of modification devices in the fuel system of internal combustion engines, as well as in the exhaust gas system, can significantly reduce emissions of harmful substances into the environment, and, at the same time, does not require fundamental changes in the design of engines. The materials used for their manufacture determine the working life of the proposed electromagnetic processing devices.


Water ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 2002 ◽  
Author(s):  
Tejvir Singh ◽  
Muataz Ali Atieh ◽  
Tareq Al-Ansari ◽  
Abdul Wahab Mohammad ◽  
Gordon McKay

Desalination accounts for 1% of the total global water consumption and is an energy-intensive process, with the majority of operational expenses attributed to energy consumption. Moreover, at present, a significant portion of the power comes from traditional fossil-fuel-fired power plants and the greenhouse gas emissions associated with power production along with concentrated brine discharge from the process, pose a severe threat to the environment. Due to the dramatic impact of climate change, there is a major opportunity to develop sustainable desalination processes to combat the issues of brine discharge, greenhouse gas emissions along with a reduction in energy consumption per unit of freshwater produced. Nanotechnology can play a vital role to achieve specific energy consumption reduction as nanofluids application increases the overall heat transfer coefficient enabling the production of more water for the same size desalination plant. Furthermore, concentrated brine discharge harms the marine ecosystems, and hence, this problem must also be solved to support the objective of sustainable desalination. Several studies have been carried out in the past several years in the field of nanotechnology applications for desalination, brine treatment and the role of renewable energy in desalination. This paper aims to review the major advances in this field of nanotechnology for desalination. Furthermore, a hypothesis for developing an integrated solar thermal and nanofluid sustainable desalination system, based on the cyclic economy model, is proposed.


Author(s):  
Tejvir Singh ◽  
Muataz Ali Atieh ◽  
Tareq Al-Ansari ◽  
Abdul Wahab Mohammad ◽  
Gordon McKay

Desalination accounts for 1% of the total global water consumption and is an energy-intensive process, with the majority of operational expenses attributed to energy consumption. Moreover, at present, a significant portion of the power comes from traditional fossil fuel-fired power plants and the greenhouse gas emissions associated with power production along with concentrated brine discharge from the process, pose a severe threat to the environment. Due to the dramatic impact of climate change, there is a major opportunity to develop sustainable desalination processes to combat the issues of brine discharge, greenhouse gas emissions along with a reduction in energy consumption per unit of freshwater produced. Nanotechnology can play a vital role to achieve specific energy consumption reduction as nanofluids application increases the overall heat transfer coefficient enabling the production of more water for the same size desalination plant. Furthermore, concentrated brine discharge has a negative impact on the marine ecosystems, and hence, this problem must also be solved to support the objective of sustainable desalination. Several studies have been carried out in the past several years in the field of nanotechnology applications for desalination, brine treatment and the role of renewable energy in desalination. This paper aims to review the major advances in this field of nanotechnology for desalination. Furthermore, a hypothesis for developing an integrated solar thermal and nanofluid sustainable desalination system, based on the cyclic economy model is proposed.


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