scholarly journals Application in Process Industry of the Solid Particles Displacement on a Flat Oscillating Surface

2020 ◽  
Vol 71 (6) ◽  
pp. 42-50
Author(s):  
Emilian-Florin Mosnegutu ◽  
Valentin Nedeff ◽  
Narcis Barsan ◽  
Ion Sandu ◽  
Mirela Panainte-Lehadus ◽  
...  

In this paper we present a series of obtained results from the analysis of the behavior of a solid particle on a flat oscillating surface, a process that is found in separation operations of a heterogeneous mixture of solid particles. In this study, the inclination angle of the flat surface (7 or 10 degrees) and the eccentric device speed (91, 244 and 405 rpm) were varied. The results are extracted from video analysis using two commercial video cameras (Sony DCR-SR 36) with a recording speed of 25 frames per second, using the SynthEyes and Mathcad processing software. The obtained results from the analysis helped us to extract data showing the movement on the three axes OX, OY and OZ, average travel distance, average moving time of the solid particle on working surface and average velocity of the solid particle displacement.

2017 ◽  
Vol 20 (3) ◽  
Author(s):  
EMILIAN MOȘNEGUȚU ◽  
VALENTIN NEDEFF ◽  
OVIDIU BONTAŞ ◽  
NARCIS BÂRSAN ◽  
DANA CHIŢIMUȘ

<p>To understand the process of separating on the sieve of a solid particles heterogeneous mixture has to be known, first of all, the solid particle movement on the working surface. Therefore, in this article is presented a method for determining these characteristics. The working methodology was based on the processing of some video recordings used to obtain some numerical data for the solid particle movement on the oscillating surface, respectively the values for all three axes OX, OY and OZ. These parameters were used to calculate both the speed and acceleration of the solid particle.</p>


2014 ◽  
Vol 659 ◽  
pp. 521-526 ◽  
Author(s):  
Emilian Moşnegutu ◽  
Valentin Nedeff ◽  
Mirela Panaite-Lehadus ◽  
Ovidiu Bontaş ◽  
Narcis Barsan ◽  
...  

The article shows how the operating parameters of a machine used for the separation of a heterogeneous mixture of solid particles affect particle residence time on the working surface in use, the distance followed, respectively the travel speed. Experimental determinations were performed in the laboratory on a stand which working surface runs an alternative oscillatory motion. In the experimental measurements there have been used real particles, respectively small grain beans. Stand parameters which were considered were the angle of the swing plane surface (5o, 7o and 10o) and the crank speed (91, 240 and 405 rpm). As a result of the analysis it was found that between the functional parameters of the working stand (the distance travelled by the particle oscillating solid surface, the time in which the particle follows the distance used as a reference, the linear velocity of the solid particles on the travelled distance) are closely related.


2020 ◽  
Vol 71 (6) ◽  
pp. 9-21
Author(s):  
Mirela Panainte-Lehadus ◽  
Emilian-Florin Mosnegutu ◽  
Valentin Nedeff ◽  
Narcis Barsan ◽  
Dana Chitimus ◽  
...  

In this article some experimental studies were performed in order to analyze some physical parameters specific for a solid particle during displacement in a vertical air flow. The analyzed parameters were the instantaneous average velocity value and the angular velocity value. To determine the two parameters, a laboratory stand was used for the aerodynamic separation of a mixture of solid particles and a high-speed video camera in order to be able to track the behaviour of the studied particles. At the same time, a working methodology has been designed, implying the use of multiple software, i.e. analysis, video, imagistic and date software, methodology that aims to convert a video file, where we have a 2D view, into a 3D interpretation. Following the analysis of the obtained results, we noticed that both the instantaneous average velocity value and the angular velocity value are closely linked to the sphericity of the solid particle, varying inversely proportional to it, and to the air flow velocity, which directly influences the analyzed parameters.


Author(s):  
Shuai Meng ◽  
Qian Wang ◽  
Rui Yang

The phenomenon of impaction between liquid droplets and solid particles is involved in many scientific problems and engineering applications, such as impaction between sprayed droplet and solid particles in limestone injection desulfurization system and the collision between a droplet of the liquid to be granulated and a seed particle in fluidized bed spray granulation process. There are a lot of factors affected this phenomenon: droplet and particle size, momentum of both liquid droplet and solid particles, materials, surface conditions of the solid particles and so on. However the experimental or numerical researches have been done mostly pay attention to Specific application or process, so the impaction phenomenon has not been through studied, for example how different factors affected the impaction process with its effect on different applications. This paper focuses on the basic issue of interaction between droplet and solid particles. Three main factors were considered: ratio of diameter between the droplet and solid particle, relative velocity and the surface tension (including the contact angle between droplet and solid particle). All the study is based on simulation using SPH (smoothed particle hydrodynamics) method, and the surface tension is simulated by particle-particle interaction.


1992 ◽  
Vol 114 (1) ◽  
pp. 54-64 ◽  
Author(s):  
D. P. Chase ◽  
E. F. Rybicki ◽  
J. R. Shadley

As part of a combined experimental and computational study of erosion for gas and oil production conditions, a semi-empirical model has been developed to predict erosion ratio behaviors of metals due to solid particle impingement. One use of the model will be to reduce the total number of experiments needed to characterize erosion behavior. The model represents material property information associated with both the target material and the impinging particles, as well as impingement speed. Five different models are examined in terms of ability to predict erosion ratio behavior as a function of impingement speed. The model selected is based on a conservation of energy formulation and fracture mechanics considerations to predict the amount of material removed due to solid particle impingement. The resulting equation to predict the erosion ratio for a given particle size contains one unknown coefficient which is determined through comparison with experimental data. Illustrative examples are presented for data for two different sizes of glass bead solid particles in an oil carrier fluid impinging on an API (American Petroleum Institute) N80 grade steel target at an impingement angle 90 deg to the target surface. Using erosion data at one impingement speed to determine the unknown coefficient, the model was used to predict erosion behavior at a range of other speeds. Good agreement between the erosion ratio data and the values predicted by the model were found for two solid particle sizes. Recommendations for expanding the capabilities of the model are pointed out.


Author(s):  
Deyin Gu ◽  
Fenghui Zhao ◽  
Xingmin Wang ◽  
Zuohua Liu

Abstract The solid-liquid mixing characteristics in a stirred tank with pitched blade impellers, dislocated impellers, and dislocated guide impellers were investigated through using CFD simulation. The effects of impeller speed, impeller type, aperture ratio, aperture length, solid particle diameter and initial solid holdup on the homogeneity degree in the solid-liquid mixing process were investigated. As expected, the solid particle suspension quality was increased with an increase in impeller speed. The dislocated impeller could reduce the accumulation of solid particles and improve the cloud height compared with pitched blade impeller under the same power consumption. The dislocated guide impeller could enhance the solid particles suspension quality on the basis of dislocated impeller, and the optimum aperture ratio and aperture length of dislocated guide impeller were 12.25% and 7 mm, respectively, in the solid-liquid mixing process. Smaller solid particle diameter and lower initial solid holdup led to higher homogeneity degree of solid-liquid mixing system. The dislocated guide impeller could increase solid particle integrated velocity and enhance turbulent intensity of solid-liquid two-phase compared with pitched blade impeller and dislocated impeller under the same power consumption.


Coatings ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 921
Author(s):  
Alicja Krella

Due to the increasing maintenance costs of hydraulic machines related to the damages caused by cavitation erosion and/or erosion of solid particles, as well as in tribological connections, surface protection of these components is very important. Up to now, numerous investigations of resistance of coatings, mainly nitride coatings, such as CrN, TiN, TiCN, (Ti,Cr)N coatings and multilayer TiN/Ti, ZrN/CrN and TN/(Ti,Al)N coatings, produced by physical vapor deposition (PVD) method using different techniques of deposition, such as magnetron sputtering, arc evaporation or ion plating, to cavitation erosion, solid particle erosion and wear have been made. The results of these investigations, degradation processes and main test devices used are presented in this paper. An effect of deposition of mono- and multi-layer PVD coatings on duration of incubation period, cumulative weight loss and erosion rate, as well as on wear rate and coefficient of friction in tribological tests is discussed. It is shown that PVD coating does not always provide extended incubation time and/or improved resistance to mentioned types of damage. The influence of structure, hardness, residence to plastic deformation and stresses in the coatings on erosion and wear resistance is discussed. In the case of cavitation erosion and solid particle erosion, a limit value of the ratio of hardness (H) to Young’s modulus (E) exists at which the best resistance is gained. In the case of tribological tests, the higher the H/E ratio and the lower the coefficient of friction, the lower the wear rate, but there are also many exceptions.


Author(s):  
Aygen A Erdoğan ◽  
Erol Feyzullahoğlu ◽  
Sinan Fidan ◽  
Tamer Sinmazçelik

AA6082-T6 aluminum alloys are widely used in various applications in automotive and aircraft industries. They offer an attractive combination of surface properties, strength and corrosion resistance. The structural components manufactured by AA6082-T6 aluminum alloys can be exposed to impingement of solid particles throughout their service life. In this study, erosive wear behaviors of AA6082-T6 aluminum alloy were investigated. For the evaluation of erosive wear induced by solid particle impacts, a detailed study was conducted on AA6082-T6 aluminum alloy by using aluminum oxide (Al2O3) erodent particles. Two different particles were used in solid particle erosion tests, which are 60 mesh (212–300 µm) and 120 mesh (90–125 µm), respectively. Also, the aluminum alloy samples were tested under two different air pressures (1.5 bar and 3 bar). The erosive wear tests were carried out according to ASTM G76 standard at six various impact angles (15°, 30°, 45°, 60°, 75°, 90°). The surface roughness and morphology of worn samples were analyzed by using a non-contact laser profilometer. It was found that erodent particle size affected the surface erosion damage, erosion rate, crater morphology and roughness. The eroded surfaces of specimens were analyzed by SEM. The surfaces of specimens were also investigated by using EDS in SEM studies.


Author(s):  
Imad A. Khalek

Total (volatile plus solid) and solid particle size, number, and mass emitted from a 3.8 kW diesel powered generator were characterized using a Scanning Mobility Particle Sizer (SMPS) that measures the size distribution of particles, and a catalytic stripper that facilitates the measurement of solid particles. The engine was operated at a constant speed for six steady-state engine operations ranging from idle to rated power. The solid particle size distributions were mainly monomodal lognormal distributions in nature reflecting a typical soot agglomerate size distribution with a number mean diameter in the size range from 98 nm to 37 nm as the load decreases from high to low. At idle, M6, however, the solid particle distribution was bimodal in nature with a high number of solid nanoparticles in the sub-20 nm size range. It is likely that these solid particles nucleated later in the combustion process from metallic ash typically present in the lube oil. The total particle size distributions exhibited a bimodal structure only at light load, M5, engine operation, where a high number of volatile nanoparticles were observed. The rest of the operating conditions exhibited monomodal distributions although the nature of the particles was vastly different. For the medium load modes, M2, M3, and M4, the particles were mainly solid particles. For the rated power, M1, and idle, M6, modes of engine operation, significant number of volatile particles grew to a size nearing that of soot particles making the distribution monomodal, similar to that of a solid particle distribution. This shows that monomodal distributions are not necessarily solid particle but they can be strongly dominated with volatile particles if significant particle growth takes place like the case at M1, and M6. The total number and mass concentration were extremely high at engine rated power. The number concentration exceeded 1.2 billion particles per cubic centimeter and the mass exceeded 750 milligrams per cubic meter. The number concentration is more than five orders of magnitude higher than a typical ambient level concentration, and the mass concentration is more than four orders of magnitude higher. It is important to indicate, however, that if the engine power rating is lowered by 35 percent from its designated level, both particle mass and number emissions will be reduced by two orders of magnitude. By measuring total and solid particle size and number concentration of particles, one can calculate other metrics such as surface area and mass to provide detail information about particle emissions. Such information can serve as an important database where all metrics of particle emissions are captured.


Author(s):  
Bijan Mohammadi ◽  
AmirSajjad Khoddami

Solid particle erosion is one of the main failure mechanisms of a compressor blade. Thus, characterization of this damage mode is very important in life assessment of the compressor. Since experimental study of solid particle erosion needs special methods and equipment, it is necessary to develop erosion computer models. This study presents a coupled temperature–displacement finite element model to investigate damage of a compressor blade due to multiple solid particles erosion. To decrease the computational cost, a representative volume element technique is introduced to simulate simultaneous impact of multiple particles. Blade has been made of Ti-6Al-4V, a ductile titanium-based alloy, which is impacted by alumina particles. Erosion finite element modeling is assumed as a micro-scale impact problem and Johnson–Cook constitutive equations are used to describe Ti-6Al-4V erosive behavior. In regard to a wide variation range in thermal conditions all over the compressor, it is divided into three parts (first stages, middle stages, and last stages) in which each part has an average temperature. Effective parameters on erosive behavior of the blade alloy, such as impact angle, particles velocity, and particles size are studied in these three temperatures. Results show that middle stages are the most critical sites of the compressor in terms of erosion damage. An exponential relation is observed between erosion rate and particles velocity. The dependency of erosion rate on size of particles at high temperatures is indispensable.


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