Modifying Wood for Creation Plain Bearings of Timber Machines

Author(s):  
G.A. Pilyushina ◽  
◽  
P.G. Pyrikov ◽  
E.A. Pamfilov ◽  
A.Ya. Danilyuk ◽  
...  

The use of modified wood in different friction pairs of timber machines and processing equipment is largely due to its high wear resistance, low coefficient of friction and good dissipative characteristics. The positive properties of composite materials are achieved by using technologies of volumetric modification and implantation of antifriction and heatconducting elements, as well as by forming a composite of crushed wood with the addition of modifying additives and three-dimensional reinforcement. The expansion of the scope of using composite materials in the designs of units with sliding friction pairs necessitates carrying out research on their performance and formation conditions for high level tribotechnical parameters: wear resistance, antifriction, heat resistance, etc. Lack of information on the effect from the factors providing the functional characteristics of wood-based materials including thermal conductivity and vibration absorption significantly complicates the problem analysis in design and technology when developing and producing bearing joints. Therefore, the purpose of this work was studying the conditions of contact interaction of plain bearings made of wood-metal composite materials, allowing for rheological effects, and developing the ways of control their tribotechnical parameters by changing the structure, composition and phase filler. Models of bearings of different types, which allow creating a regulated stress-strain state in sleeves and liners, were developed for these purposes. Research of the bearings performance made it possible to find vibration-damping properties when using suspended crushed fractions in the composite. Increased antifriction properties are achieved in the process of wood modification with electrolytic copper, while the manufacturability of a bearing sleeve is achieved when the support is formed directly at the installation site. Unlike most of the used antifriction materials, the bushings wood maintains the stability of structure in conditions of volumetric compression at negative and positive temperatures, and the wear processes occurring on the contact surfaces of wood-metal bearings are followed by the compaction of the sleeve material. The subsequent destruction is predominantly of fatigue nature, initiated by the dynamics of vibrations and disturbances of the system; therefore, an important part of further research is the assessment of the relaxation ability of wood-metal composites under shock-vibration loading with optimization of their composition according to this criterion.

Author(s):  
A. R. Valeeva ◽  
◽  
E. M. Gotlib ◽  
E. S. Yamaleeva ◽  
◽  
...  

The use of epoxy antifriction coatings can significantly reduce thermal stress in the friction zone and expand the coating working temperature interval while keeping high wear resistance. The paper considers the effect of non-activated and activated by surfactants silicate filler – rice husk ash on the physicochemical and mechanical properties of epoxy materials applied as antifriction coatings. All studied samples of rice husk ash, both initial and activated with surfactants, have an alkaline surface nature. The study identified that all cationic quaternary ammonium salts (QAS) reduce the pH of rice husk ash. At the same time, nonionic OXIPAV increases this indicator. Activation of the rice husk ash surface, both by the quaternary ammonium salts and aminosilanes, significantly reduces the porosity of this silicate. In this case, the average pore diameter does not change significantly, and their specific surface area decreases significantly, to a lesser extent, when activated by nonionic quaternary ammonium salts. The application of quaternary ammonium salts and aminosilanes in the amount of 33 % for activation of the surface of the investigated silicate filler reduces its modifying effect in epoxy compositions, regardless of the chemical structure of the surfactants used, which is not a typical effect. Therefore, the authors assumed that the suboptimal concentration of quaternary ammonium salts and aminosilanes was used. The study identified that the optimal concentration of 50 % alcohol solution of KATAPAV is 14.7–21 %. In this range of the QAS content, there is a significant increase in hardness (about 40 %), a slight decrease in wear (about 10 %), and a significant decrease in the coefficient of static friction (up to 2 times). At the same time, the authors observed an increase in adhesion to metal up to 3 times and bending strength up to 25 %. Thus, rice husk ash activated with an optimal amount of quaternary ammonium salts is an effective modifier of epoxy coatings, which improves their antifriction properties and increases wear resistance, hardness, strength, and adhesion characteristics.


2014 ◽  
Vol 894 ◽  
pp. 22-26 ◽  
Author(s):  
L. Krishnamurthy ◽  
G.L. Shekar ◽  
D. Abdul Budan ◽  
B.K. Sridhara

Aluminium silicon carbide particulate composites have wide ranging applications in automobile, aerospace and military industries because of their attractive properties such as high strength-to weight ratio, high wear resistance, high temperature stability etc. From the machining point of view, these are one of the most difficult-to-machine materials, primarily due to the presence of SiC reinforcements causing an excessive wear of cutting tools during machining. On the other hand aluminium-graphite composites are widely used in tribological applications because of their excellent antifriction properties, wear resistance and antiseizure characteristics. Investigations have been carried out in this work to assess the machinability of aluminium matrix composites containing both SiC and graphite particulates as reinforcements. Turning experiments have been conducted on Aluminium-Graphite-Silicon Carbide hybrid composites using Carbide and PCD tool inserts to determine the flank wear. Experiments have been carried out based on Central Composite Design approach.


2018 ◽  
Vol 25 (4) ◽  
pp. 781-787 ◽  
Author(s):  
Efe Cetin Yılmaz ◽  
Recep Sadeler

Abstract This paper investigates the three-body wear resistance rates of five restorative dental composite materials at different mastication cycles and compares the results with that of an amalgam material. Five specimens of each material were exposed three-body wear tests using a computer-controlled chewing simulator with steatite balls as the antagonist (1.6 Hz, 49 N load; 120,000, 240,000 and 480,000 mechanical cycles; and thermal cycling between 5 and 55°C at 5 min/cycle and 3000 cycles) immersed in a poppy seed slurry (three-body wear environment). Initially, the microhardness values of the composite materials in the Vicker’s hardness (HV) scale were determined. The mean volume loss of the worn surfaces was measured with a three-dimensional profilometer. Means and standard deviations were calculated, and statistical analysis was performed using one-way ANOVA (α=0.05). Additionally, scanning electron microscopy analysis was performed to examine the wear tracks on the surface. The interactions between the composite resin and mean volume loss were found to be significant. The three-body wear rates for the composites Durafil and Kalore composite were significantly higher than those of the other composites and the amalgam irrespective of the number of mastication cycles. Filtek Z250 and Filtek Supreme composite resins had good three-body wear resistance similar to that of the amalgam. However, this study suggests that the correlation between Vicker’s hardness and three-body wear resistance is not significant.


2015 ◽  
Vol 825-826 ◽  
pp. 771-778 ◽  
Author(s):  
Rüdiger Rentsch ◽  
Olaf Grohmann ◽  
Alwin Schulz ◽  
Volker Uhlenwinkel

In modern manufacture, like in automotive industry, high quality products and high output rates as well as low costs are achieved by highly efficient processes. Optimized tool design represents a key factor for such processes, leading to long tool life and hence to low tooling costs. Early in the industrial manufacturing chain of roller bearings for example, hot bars are sheared into billets, which are subsequently transported automatically to the first forming stage of a press. The shear blades should have a high wear resistance at high temperatures. In this study the first bi-metal composite shear blade made by spray-forming has been developed and tested in industrial environment. The composite tool has been deposited in a co-spray forming process to directly combine a hard-facing alloy layer with a hot working steel body in order to take advantage of the high microstructural homogeneity and the low segregation generated in spray forming. After machining, heat treating and quality inspection of the new material composite, the hot working tool was used in manufacture to prove its wear resistance and durability. The results show that the interface properties of the composite are of high quality and the material has a lower vulnerability to cracks after use in production than the conventional tool, respectively material. Only the porous zone near the interface leads to fissures which are partially going deep into the tool. Hence the parameters of the co-spray forming process need to be improved.


2015 ◽  
Vol 788 ◽  
pp. 143-150
Author(s):  
Alexandra Gontarenko ◽  
Kai Möhwald ◽  
Todd Alexander Deißer ◽  
Hans Jurgen Maier

Thermal spraying is one of the most efficient methods to deposit hard wear resistant coatings. The coatings deposited by High-Velocity-Oxygen-Fuel spraying (HVOF) are characterized by high wear resistance and outstanding tribological characteristics. One of the most challenging tasks for tribologists is to develop surface treatments that allow for both operating the component without lubricants and at the same time minimize wear. WC-based cermets are a group of thermally sprayed coatings known to have high wear resistance under sliding friction conditions. An experimental study on the dry sliding wear behavior of WCCo HVOF-sprayed coating deposited onto a steel substrate is presented in the current paper. A pin-on-disc tribometer was used to carry out the wear tests.


2021 ◽  
Vol 2094 (4) ◽  
pp. 042039
Author(s):  
V V Alisin

Abstract The article discusses the frictional interaction of carbon-carbon composite material on steel. Antifriction properties and wear resistance of the material under dry friction at speeds up to 100 m/s are investigated. The effect of velocity and contact pressure on the friction coefficient and wear resistance of a carbon composite is analyzed. The regularities of the change in the coefficient of friction are determined depending on the load-speed factors. The assumption is substantiated that the high thermal stability of the carbon composite, its low hardness, good antifriction properties and high wear resistance allow the material to be used in friction units operating at very high speeds and temperatures. In order to improve the reliability and reduce gas flows in axial turbomachines, on the basis of the study carried out, it is recommended that instead of heat-resistant coatings, a lining of the gas duct casing should be made of carbon composite.


Alloy Digest ◽  
2003 ◽  
Vol 52 (10) ◽  

Abstract Kaiser Aluminum alloy 4026 has high strength and good wear resistance, as well as galling resistance. It was developed for sliding friction resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on heat treating. Filing Code: AL-385. Producer or source: Tennalum, A Division of Kaiser Aluminum.


Alloy Digest ◽  
2020 ◽  
Vol 69 (8) ◽  

Abstract Lucefin Group 16MnCr5 and 16MnCrS5 are low-carbon, 1.2Mn-1Cr, alloy case-hardening steels that are used in the carburized or carbonitrided, and subsequently quench hardened and tempered condition. In general, these steels are used for small and medium size parts requiring high wear resistance and fatigue strength. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on forming, heat treating, machining, and joining. Filing Code: SA-864. Producer or Source: Lucefin S.p.A.


Alloy Digest ◽  
1963 ◽  
Vol 12 (2) ◽  

Abstract BETHLEHEM AIR-4 is a medium alloy air-hardening tool steel having low deformation, high wear resistance and hardness, deep hardening properties and adequate toughness for severe service. It has excellent free-machining characteristics. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, and joining. Filing Code: TS-129. Producer or source: Bethlehem Steel Corporation.


Alloy Digest ◽  
2015 ◽  
Vol 64 (12) ◽  

Abstract Böhler (or Boehler) M261 Extra is a precipitation hardening steel grade for plastic molds with good machinability in the precipitation hardened condition. It is used in the processing of plastics by offering high compressive stress and high wear resistance. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-732. Producer or source: Böhler Edelstahl GmbH & Company KG. See also Alloy Digest TS-736, September 2016.


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