Einfluss von Industrie 4.0 auf die Fabrikplanung*/Impact of Industry 4.0 on factory planning - Effects of the special characteristics of cybertronic production systems on factory planning

2015 ◽  
Vol 105 (04) ◽  
pp. 190-194
Author(s):  
J. C. Aurich ◽  
C. Steimer ◽  
H. Meissner ◽  
N. Menck
Keyword(s):  
Industry 4.0 ◽  
Production Systems ◽  
Industrie 4.0 ◽  
Shop Floor ◽  
Factory Planning

Im Rahmen von Industrie 4.0 ergeben sich durch cybertronische Produktionssysteme (CTPS) neue Möglichkeiten in der Produktion. Dieser Fachbeitrag thematisiert die Fragestellung, wie sich neue Charakteristika zukünftiger CTPS auf deren Planung auswirken und welchen Einfluss Industrie 4.0 auf den Fabrikplanungsprozess ausübt.   In the context of Industry 4.0 (Integrated Industry), cybertronic production systems (CTPS) provide new opportunities on the shop floor. This article addresses how new characteristics of future CTPS affect the planning of these systems and how Industry 4.0 impacts factory planning.

One-of-a-kind Production in Cyber-Physical Production Systems Considering Machine Failures

2021 ◽  
pp. 1-20
Author(s):  
Guido Vinci Carlavan ◽  
Daniel Alejandro Rossit
Keyword(s):  
Industry 4.0 ◽  
Information Technologies ◽  
Job Shop ◽  
Production Systems ◽  
Dispatching Rules ◽  
Shop Floor ◽  
Due Dates ◽  
Efficient Manner ◽  
Large Variability ◽  
Cyber Physical Production Systems

Industry 4.0 proposes the incorporation of information technologies at all levels of the production process. By incorporating these technologies, Industry 4.0 provides new tools for production planning processes, allowing to address problems in an innovative and efficient manner. From these technologies and tools, it is that in this work a One-of-a-Kind Production (OKP) process is approached, where the products tend to be highly customized. OKP implies working with a very large variability within production, demanding very efficient planning systems. For this, a planning model based on CONWIP-type strategies was proposed, which seeks to level the production of a shop floor configured in the form of a job shop. Even more, for having a more realistic shop-floor representation, machine failures have been included in the model. In turn, different dispatching rules were proposed to study the performance and analyze the behaviour of the system. From the results obtained, it is observed that, when the production demand is very exigent in relation with the capacity of the system, the dispatching rules that analyze the workload generated by each job tend to perform better. However, when the demand on the capacity of the production system is less intense, the rules associated with due dates are the ones that obtain the best results.

scholarly journals FASTEN IIoT: An Open Real-Time Platform for Vertical, Horizontal and End-To-End Integration

Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5499
Author(s):  
Felipe S. Costa ◽  
Silvia M. Nassar ◽  
Sergio Gusmeroli ◽  
Ralph Schultz ◽  
André G. S. Conceição ◽  
...  
Keyword(s):  
Real Time ◽  
Industry 4.0 ◽  
Manufacturing Industry ◽  
Business Models ◽  
Production Systems ◽  
Transformation Process ◽  
Digital Transformation ◽  
Shop Floor ◽  
Decentralized Decision Making ◽  
End To End

The Industry 4.0 paradigm, since its initial conception in Germany in 2011, has extended its scope and adoption to a broader set of technologies. It is being considered as the most vital mechanism in the production systems lifecycle. It is the key element in the digital transformation of manufacturing industry all over the world. This scenario imposes a set of major unprecedented challenges which require to be overcome. In order to enable integration in horizontal, vertical, and end-to-end formats, one of the most critical aspects of this digital transformation process consists of effectively coupling digital integrated service/products business models with additive manufacturing processes. This integration is based upon advanced AI-based tools for decentralized decision-making and for secure and trusted data sharing in the global value. This paper presents the FASTEN IIoT Platform, which targets to provide a flexible, configurable, and open solution. The platform acts as an interface between the shop floor and the industry 4.0 advanced applications and solutions. Examples of these efforts comprise management, forecasting, optimization, and simulation, by harmonizing the heterogeneous characteristics of the data sources involved while meeting real-time requirements.

Fabrikplanung für die additive Fertigung*/Factory planning for additive manufacturing

2019 ◽  
Vol 109 (04) ◽  
pp. 280-285
Author(s):  
A. Jacob ◽  
M. Hillermeier ◽  
G. Lanza
Keyword(s):  
Additive Manufacturing ◽  
Industry 4.0 ◽  
Planning Process ◽  
Industrie 4.0 ◽  
Additive Fertigung ◽  
Factory Planning ◽  
The Future

Additive Fertigung verändert die Produktion der Zukunft und hat durch seine technischen und organisatorischen Anforderungen auch Einfluss auf die Fabrikplanung. In diesem Fachbeitrag wird ein neues Konzept für die Integration von additiver Fertigung unter Berücksichtigung von Industrie 4.0 in der Fabrikplanung diskutiert. Es werden Erkenntnisse über Spezifika entlang des Fabrikplanungsprozesses nach VDI 5200 auf Basis von Experteninterviews vorgestellt.   Additive Manufacturing will change the future of manufacturing. Therefore, it will affect the factory planning process with its new requirements. A new concept for the integration of additive manufacturing in consideration of industry 4.0 in factory planning will be discussed in this paper. Furthermore, specifics of additive manufacturing along the VDI 5200 factory planning process will be displayed based on interviews with experts.

Semantische Kommunikationsschnittstellen zur Zustandsüberwachung im Karosseriebau/Standardised I4.0 communication interfaces – Requirements and measures to establish I4.0 principles in modern production systems

2016 ◽  
Vol 106 (10) ◽  
pp. 699-704
Author(s):  
H. Fleischmann ◽  
J. Kohl ◽  
A. Blank ◽  
M. Schacht ◽  
J. Fuchs ◽  
...  
Keyword(s):  
Communication Networks ◽  
Industry 4.0 ◽  
Production Systems ◽  
Industrie 4.0 ◽  
Efficient Implementation ◽  
Smart Factory ◽  
Vehicle Body ◽  
Body Construction ◽  
Semantic Communication ◽  
Smart Factories

Industrie 4.0-Technologie verspricht Unterstützung bei der Erfüllung komplexer Produktionsaufgaben. Bisher verhindern jedoch historisch gewachsene, industrielle Kommunikationsnetze durch die oft wenig semantische, strikte Kommunikation entlang der bestehenden Ebenen der Automatisierungspyramide eine effiziente Umsetzung der Prinzipien von „Smart Factories“. Diese Veröffentlichung thematisiert die Entwicklung semantischer Kommunikationsschnittstellen am Beispiel des Karosseriebaus der Audi AG.   Industry 4.0 technology promises to support the fulfillment of complex production tasks. Even today, historically grown industrial communication networks prevent an efficient implementation of smart factory principles, especially due to a lack of semantics and the strict communication along the existing layers of the automation pyramid. This publication focuses on the development of semantic communication interfaces using the example of the digitalization of the vehicle body construction at the Audi AG.

Einführung einer autonomen Produktion/Introduction of autonomous production – A maturity model including recommended actions for manufacturing companies

2020 ◽  
Vol 110 (04) ◽  
pp. 177-183
Author(s):  
Elena-Clara Neumann ◽  
Simon Schumacher ◽  
Dennis Bauer ◽  
Torben Lucht ◽  
Thomas Bauernhansl ◽  
...  
Keyword(s):  
Industry 4.0 ◽  
Production Systems ◽  
Industrie 4.0 ◽  
Success Factor ◽  
Maturity Model ◽  
Manufacturing Companies ◽  
Evolutionary Path ◽  
Industrial Companies ◽  
Current State

Industrie 4.0 ist geprägt von autonomen Produktionssystemen. Das Erreichen von Autonomie stellt viele Industrieunternehmen vor große Herausforderungen. Handlungsleitende Unterstützung bei der Einführung von Autonomie ist ein essenzieller Erfolgsfaktor. Das hier vorgestellte Reifegradmodell bietet Unternehmen die Möglichkeit, den aktuellen Entwicklungsstand, die individuelle Zielsetzung und den entsprechenden evolutionären Weg dahin zu identifizieren.   The vision of industry 4.0 is characterized by autonomous production systems. Achieving this autonomy is a major challenge for many industrial companies. Supporting the implementation of autonomy is an essential success factor. The maturity model presented in this article offers an opportunity for companies to identify the current state of development, their individual objectives and the corresponding evolutionary path for implementation.

Intelligente Werkstattfertigung*/Intelligent job shop manufacturing - Control mechanisms for job shop manufacturing of series products using the German “Industrie 4.0” approach

2015 ◽  
Vol 105 (04) ◽  
pp. 184-189
Author(s):  
E. Uhlmann ◽  
B. Schallock ◽  
F. Otto
Keyword(s):  
Production Control ◽  
Job Shop ◽  
Production Systems ◽  
Industrie 4.0 ◽  
Innovative Technology ◽  
Shop Floor ◽  
Control Mechanisms ◽  
Utilisation Rate ◽  
Cyber Physical Production Systems ◽  
And Control

Die „intelligente selbstorganisierende Werkstattproduktion“ (iWePro) folgt dem Konzept einer dezentralisierten Produktionssteuerung. Erstmalig wird die Anwendung der Selbstorganisation auf die Serienproduktion von Automobilkomponenten untersucht, die momentan nach Lean-Prinzipien für große Stückzahlen verkettet aufgebaut ist. Zukünftig soll mit dem Werkstattprinzip schwankenden Auslastungen entgegengewirkt werden. Die Fertigungssteuerung für die dadurch wahlfrei zugreifbaren Produktionsmaschinen lässt sich konventionell kaum, wohl aber mit Zukunftskonzepten und Industrie 4.0-Technologien umsetzen.   “Intelligent self-organizing shop floor production” (iWePro) uses the concept of decentralized production control solutions. For the first time, a concept of self-organization is applied to the production of car components, which are currently a moving line according to traditional lean production large batch principles. In the future, the traditional shop floor structure of disconnected machines should guarantee a higher utilisation rate but needs innovative technology and control mechanisms for cyber-physical production systems (CPPS).

scholarly journals Improvement of Factory Planning by Automated Generation of a Digital Twin

2020 ◽  
Author(s):  
Markus Sommer ◽  
Josip Stjepandić ◽  
Sebastian Stobrawa ◽  
Moritz von Soden
Keyword(s):  
Object Recognition ◽  
Production Systems ◽  
Cost Savings ◽  
Cost Effective ◽  
Shop Floor ◽  
Simulation Methods ◽  
Manufacturing Companies ◽  
Factory Planning ◽  
Automated Generation ◽  
Digital Twin

The simulation of processes in production systems is a powerful tool for factory planning. The application of simulation methods within the Digital Factory is becoming increasingly relevant as developments in the field of digitalization lead to more comprehensive, efficient, embedded and cost-effective simulation methods. Especially the integration within a Digital Twin, allows these advantages to be achieved for simulations. Here, the Digital Twin can be utilized for prospective planning, analysis of existing systems or process-oriented monitoring. In all cases, the Digital Twin offers manufacturing companies room for improvement in production and logistics processes leading to cost savings. However, many companies do not apply the technology, because the generation of a Digital Twin is cost-, time- and resource-intensive and IT expertise is required. This paper presents an approach for generating a Digital Twin in the built environment automatically and for utilization in factory planning. The obstacles will be overcome by using a scan of the shop floor, subsequent object recognition, and predefined frameworks for factory planning within the Digital Twin. Here, the effort for scanning the production hall is additional, while the subsequent object recognition, the generation of the CAD model and the simulation model, as well as the factory planning can be to a great extent automated and therefore carried out with a minimum of effort. Therefore, considerable cost savings can be expected here, which more than offset the additional effort for scanning.

Kommunikation und Datenaustausch in Industrie 4.0*/Communication and data exchange in Industry 4.0 - Requirements and capabilities of propagated communication protocols

2015 ◽  
Vol 105 (03) ◽  
pp. 84-89
Author(s):  
H. Fleischmann ◽  
P. Gölzer ◽  
J. Franke ◽  
M. Amberg
Keyword(s):  
Value Chain ◽  
Industry 4.0 ◽  
Data Exchange ◽  
Production Systems ◽  
Communication Protocols ◽  
Industrie 4.0 ◽  
Self Control ◽  
Intelligent Products ◽  
Manufacturing Organization

Die umfassende Vernetzung intelligenter Produkte und Produktionssysteme in Industrie 4.0 erlaubt eine dezentral agierende Produktion sowie die Fähigkeit zur Selbststeuerung und Selbstoptimierung. Die Standardisierung von Kommunikation und Datenaustausch nimmt an dieser Stelle eine entscheidende Rolle ein und ermöglicht die system- und wertschöpfungsübergreifende Interaktion von Entitäten. Im Fachbeitrag werden formalisierte Anforderungen von Industrie 4.0 und Fähigkeiten propagierter Kommunikationsprotokolle gegenübergestellt.   Comprehensive networks of intelligent products and production systems in Industry 4.0 enable an autonomous and decentralized manufacturing organization and the capability for self-control and self-optimization. Standardized communication and data exchange is the key to establish the interaction of entities and systems along the entire value chain. This paper analyses requirements of Industry 4.0 and discusses the capabilities of propagated communication protocols.

Konzeption digital vernetzter Produktionen*/Conception of digitally connected productions – Goal-oriented design of integrated production systems using maturity models for industry 4.0

2019 ◽  
Vol 109 (07-08) ◽  
pp. 527-530
Author(s):  
R. Ungern-Sternberg ◽  
C. Leipoldt ◽  
K. Erlach
Keyword(s):  
Industry 4.0 ◽  
Production Systems ◽  
Industrie 4.0 ◽  
Maturity Model ◽  
Wird Eine ◽  
Maturity Models ◽  
Integrated Production ◽  
System P ◽  
A Company ◽  
Oriented Approach

Technologieorientierte Ansätze bei der Konzeption von digitalisierten Produktionssystemen können zu Inkohärenzen und geringerer Effektivität des Gesamtsystems führen. Durch den hier vorgestellten zielorientierten und reifegradbasierten Ansatz wird eine Systembetrachtung ermöglicht. Das Resultat ist ein unternehmensindividuelles, abgestimmtes Konzept zur Integration von Industrie 4.0-Lösungen in ein bestehendes schlankes Produktionssystem.   Technology oriented approaches for digitalized production systems could cause incoherencies and a limited effectivity of the overall system. The presented goal-oriented approach based on a maturity model enables an overall system evaluation. Result is a company-specific, harmonized concept to integrate Industry 4.0 solutions in an existing lean production system.

Das Internet der Tiere: Natur 4.0 und die conditio humana

2016 ◽  
Vol 7 (2) ◽  
pp. 111-124
Author(s):  
Alexander Pschera
Keyword(s):  
Industry 4.0 ◽  
Industrie 4.0 ◽  
Human Condition ◽  
Digital Culture ◽  
The Internet ◽  
Conditio Humana ◽  
The Many ◽  
The Human Condition

"Neben der Industrie hat die Digitalisierung auch die Natur ergriffen. Die Tatsache, dass Tausende von Tieren mit GPS-Sendern aus- gerüstet und überwacht werden, erlaubt, analog zur Industrie 4.0 auch von einer Natur 4.0 zu sprechen. Dieses Internet der Tiere verändert den Begriff, den der Mensch von der Natur hat. Er transformiert die Wahrnehmung vor allem der Natur als etwas fundamental An- deren. Neben den vielen kulturellen Problematisierungen, die das Internet der Tiere mit sich bringt, lassen sich aber auch die Umrisse einer neuen, ganz und gar nicht esoterischen planetarisch-post-digitalen Kultur aufzeigen, die die conditio humana verändert. In addition to industry, digitalization has also taken hold of nature. The fact that thousands of animals are provided and monitored with GPS transmitters allows to speak of nature 4.0 by way of analogy to industry 4.0. This internet of animals changes our idea of nature. Most of all, it transforms the perception of nature as something fundamentally other. Beside the many cultural problems that the internet of animals implies, it can also outline a new, not at all esoteric planetary post-digital culture that is about to change the human condition. "

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