Cloud-Based Predictive Maintenance and Machine Monitoring for Intelligent Manufacturing for Automobile Industry

Author(s):  
Suresh Annamalai ◽  
Udendhran R. ◽  
Vimal S.

The concept of predictive analysis plays complex information retrieval and categorization systems are needed to process queries, filter, and store, and organize huge amount of data, which are mainly composed of texts. As soon as datasets becomes large, most information combines with algorithms that might not perform well. Moreover, prediction is important in today's industrial purposes since that could reduce the issues of heavy asset loss towards the organization. The purpose of prediction is necessary in every field since it could help us to stop the cause of occurring the error before any vulnerable activities could happen. Predictive maintenance is a method that consumes the direct monitoring of mechanical condition of plant equipment to decide the actual mean time to malfunction for each preferred machine. The authors try to estimate the fault that could occur in the machines and decide the time that could cause a critical situation. This prediction should be done effectively, and for this purpose, they have stepped into the concept of machine learning.

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1044
Author(s):  
Yassine Bouabdallaoui ◽  
Zoubeir Lafhaj ◽  
Pascal Yim ◽  
Laure Ducoulombier ◽  
Belkacem Bennadji

The operation and maintenance of buildings has seen several advances in recent years. Multiple information and communication technology (ICT) solutions have been introduced to better manage building maintenance. However, maintenance practices in buildings remain less efficient and lead to significant energy waste. In this paper, a predictive maintenance framework based on machine learning techniques is proposed. This framework aims to provide guidelines to implement predictive maintenance for building installations. The framework is organised into five steps: data collection, data processing, model development, fault notification and model improvement. A sport facility was selected as a case study in this work to demonstrate the framework. Data were collected from different heating ventilation and air conditioning (HVAC) installations using Internet of Things (IoT) devices and a building automation system (BAS). Then, a deep learning model was used to predict failures. The case study showed the potential of this framework to predict failures. However, multiple obstacles and barriers were observed related to data availability and feedback collection. The overall results of this paper can help to provide guidelines for scientists and practitioners to implement predictive maintenance approaches in buildings.


Author(s):  
Jonas Marx ◽  
Stefan Gantner ◽  
Jörn Städing ◽  
Jens Friedrichs

In recent years, the demands of Maintenance, Repair and Overhaul (MRO) customers to provide resource-efficient after market services have grown increasingly. One way to meet these requirements is by making use of predictive maintenance methods. These are ideas that involve the derivation of workscoping guidance by assessing and processing previously unused or undocumented service data. In this context a novel approach on predictive maintenance is presented in form of a performance-based classification method for high pressure compressor (HPC) airfoils. The procedure features machine learning algorithms that establish a relation between the airfoil geometry and the associated aerodynamic behavior and is hereby able to divide individual operating characteristics into a finite number of distinct aero-classes. By this means the introduced method not only provides a fast and simple way to assess piece part performance through geometrical data, but also facilitates the consideration of stage matching (axial as well as circumferential) in a simplified manner. It thus serves as prerequisite for an improved customary HPC performance workscope as well as for an automated optimization process for compressor buildup with used or repaired material that would be applicable in an MRO environment. The methods of machine learning that are used in the present work enable the formation of distinct groups of similar aero-performance by unsupervised (step 1) and supervised learning (step 2). The application of the overall classification procedure is shown exemplary on an artificially generated dataset based on real characteristics of a front and a rear rotor of a 10-stage axial compressor that contains both geometry as well as aerodynamic information. In step 1 of the investigation only the aerodynamic quantities in terms of multivariate functional data are used in order to benchmark different clustering algorithms and generate a foundation for a geometry-based aero-classification. Corresponding classifiers are created in step 2 by means of both, the k Nearest Neighbor and the linear Support Vector Machine algorithms. The methods’ fidelities are brought to the test with the attempt to recover the aero-based similarity classes solely by using normalized and reduced geometry data. This results in high classification probabilities of up to 96 % which is proven by using stratified k-fold cross-validation.


Author(s):  
Jakub Gęca

The consequences of failures and unscheduled maintenance are the reasons why engineers have been trying to increase the reliability of industrial equipment for years. In modern solutions, predictive maintenance is a frequently used method. It allows to forecast failures and alert about their possibility. This paper presents a summary of the machine learning algorithms that can be used in predictive maintenance and comparison of their performance. The analysis was made on the basis of data set from Microsoft Azure AI Gallery. The paper presents a comprehensive approach to the issue including feature engineering, preprocessing, dimensionality reduction techniques, as well as tuning of model parameters in order to obtain the highest possible performance. The conducted research allowed to conclude that in the analysed case , the best algorithm achieved 99.92% accuracy out of over 122 thousand test data records. In conclusion, predictive maintenance based on machine learning represents the future of machine reliability in industry.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Yanyang Bai ◽  
Xuesheng Zhang

With the technological development and change of the times in the current era, with the rapid development of science and technology and information technology, there is a gradual replacement in the traditional way of cognition. Effective data analysis is of great help to all societies, thereby drive the development of better interests. How to expand the development of the overall information resources in the process of utilization, establish a mathematical analysis–oriented evidence theory system model, improve the effective utilization of the machine, and achieve the goal of comprehensively predicting the target behavior? The main goal of this article is to use machine learning technology; this article defines the main prediction model by python programming language, analyzes and forecasts the data of previous World Cup, and establishes the analysis and prediction model of football field by K-mean and DPC clustering algorithm. Python programming is used to implement the algorithm. The data of the previous World Cup football matches are selected, and the built model is used for the predictive analysis on the Python platform; the calculation method based on the DPC-K-means algorithm is used to determine the accuracy and probability of the variables through the calculation results, which develops results in specific competitions. Research shows how the machine wins and learns the efficiency of the production process, and the machine learning process, the reliability, and accuracy of the prediction results are improved by more than 55%, which proves that mobile algorithm technology has a high level of predictive analysis on the World Cup football stadium.


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