Advancements in Manufacturing Technology With Additive Manufacturing and Its Context With Industry 4.0

2021 ◽  
pp. 1-24
Author(s):  
Ganzi Suresh
Keyword(s):  
Additive Manufacturing ◽  
Industry 4.0 ◽  
Industrial Revolution ◽  
Three Dimensional ◽  
Metal Alloys ◽  
Layer By Layer ◽  
Post Processing ◽  
Clear Insight ◽  
Am Processes ◽  
Insight Into

Additive manufacturing (AM) is also known as 3D printing and classifies various advanced manufacturing processes that are used to manufacture three dimensional parts or components with a digital file in a sequential layer-by-layer. This chapter gives a clear insight into the various AM processes that are popular and under development. AM processes are broadly classified into seven categories based on the type of the technology used such as source of heat (ultraviolet light, laser) and type materials (resigns, polymers, metal and metal alloys) used to fabricate the parts. These AM processes have their own merits and demerits depending upon the end part application. Some of these AM processes require extensive post-processing in order to get the finished part. For this process, a separate machine is required to overcome this hurdle in AM; hybrid manufacturing comes into the picture with building and post-processing the part in the same machine. This chapter also discusses the fourth industrial revolution (I 4.0) from the perspective of additive manufacturing.

scholarly journals Investigation of Applicability of Additive Manufacturing Processes to Appropriate Technologies for Developing Countries

2021 ◽  
Vol 7 (2) ◽  
pp. 188-195
Author(s):  
Dong-Gyu Ahn
Keyword(s):  
Developing Countries ◽  
Additive Manufacturing ◽  
Industrial Revolution ◽  
Low Cost ◽  
Three Dimensional ◽  
Appropriate Technology ◽  
Manufacturing Processes ◽  
Layer By Layer ◽  
Layer Deposition ◽  
Am Processes

In recent years, additive manufacturing (AM) processes have emerged as an important manufacturing technology for a multi-item small sized production to lead the 4th industrial revolution. The layer-by-layer deposition characteristics of AM process can rapidly produce physical parts with three-dimensional geometry and desired functionality in a relatively low cost environment. The goal of this paper is to investigate the applicability of AM process to appropriate technologies for developing countries. Through the review of examples of appropriate technology of the AM process, the possibility of a practical usage of the AM process for the appropriate technologies is examined. In addition, significant applications of the AM process to the appropriate technology are introduced. Finally, future issues related to production of physical parts for developing countries using the AM process are discussed from the viewpoint of the appropriate technology.

A framework for the relationship implications of additive manufacturing (3D printing) for industrial marketing: servitization, sustainability and customer empowerment

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Damien Chaney ◽  
Julien Gardan ◽  
Julien De Freyman
Keyword(s):  
Additive Manufacturing ◽  
Industrial Revolution ◽  
Three Dimensional ◽  
Customer Relationships ◽  
Layer By Layer ◽  
Content Type ◽  
Industrial Marketing ◽  
Sustainable Value ◽  
Value Propositions ◽  
The Relationship

Purpose The purpose of this paper is to present the relationship implications of additive manufacturing (AM), which has the ability to produce layer-by-layer three-dimensional complex products by adding material in comparison to traditional manufacturing processes which remove material – for industrial marketing. Design/methodology/approach After presenting the literature on customer relationships and digital technologies in business-to-business, the study uses a “zoom-out” and “zoom-in” perspective to review the extant literature on AM and then makes study propositions for industrial marketing. Findings Through the adoption of AM technologies, the study suggests that firms can improve their level of servitization through customized products, offer more sustainable value propositions and empower their customers through the sale of digital files, which can be considered as levers to strengthen relationships with customers. Research limitations/implications This paper makes several propositions regarding the relationship implications of AM for industrial marketing that further research should test. Practical implications This paper highlights the relational benefits that adopting AM may represent for companies. Originality/value While AM which is considered as an industrial revolution has generated a wide body of research in engineering and operations and technology management sciences, its impact on industrial marketing remains understudied.

Where Is the Missing Matter?

3D Printing ◽  
2017 ◽  
pp. 145-152
Author(s):  
Tihomir Mitev
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Industrial Revolution ◽  
Raw Materials ◽  
New Technology ◽  
Three Dimensional ◽  
Material Object ◽  
Layer By Layer ◽  
Solid Objects ◽  
Thing In Itself

The additive manufacturing (or the popular 3D printing) is relatively new technology which opens new spaces for entrepreneurial imagination and promises next stage of the industrial revolution. It is creating three dimensional solid objects from a digital file. The printer transforms the file into a material object layer by layer, using different raw materials. Today, the additive manufacturing is successfully used in architecture, medicine and healthcare, light and heavy industries, education, etc. The paper analyses the roles of actors in manufacturing the objects. It starts with the Heideggerian questioning of technology (), searching for the causes of bringing into appearance of the 3D model. According to Heideggerian analysis the technology is represented as an ‘unveiling of the truth'. The paper suggests that the old understanding of matter as a thing-in-itself should be replaced by a new, flexible, fluid, concept of matter, which is more or less manipulable. The matter is no more an occasion for object's taking place. On the other hand, it seems 3D printing technology is reduced to mere means; a simple intermediary, a copier of ideas. From that perspective the paper questioning the problem of action in ANT and search how action and interaction is distributed and how actors constitutes themselves as well as their actor-world.

Where is the Missing Matter?

2015 ◽  
Vol 7 (1) ◽  
pp. 10-17 ◽  
Author(s):  
Tihomir Mitev
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Industrial Revolution ◽  
Raw Materials ◽  
New Technology ◽  
Three Dimensional ◽  
Material Object ◽  
Layer By Layer ◽  
Solid Objects ◽  
Thing In Itself

The additive manufacturing (or the popular 3D printing) is relatively new technology which opens new spaces for entrepreneurial imagination and promises next stage of the industrial revolution. It is creating three dimensional solid objects from a digital file. The printer transforms the file into a material object layer by layer, using different raw materials. Today, the additive manufacturing is successfully used in architecture, medicine and healthcare, light and heavy industries, education, etc. The paper analyses the roles of actors in manufacturing the objects. It starts with the Heideggerian questioning of technology (), searching for the causes of bringing into appearance of the 3D model. According to Heideggerian analysis the technology is represented as an ‘unveiling of the truth'. The paper suggests that the old understanding of matter as a thing-in-itself should be replaced by a new, flexible, fluid, concept of matter, which is more or less manipulable. The matter is no more an occasion for object's taking place. On the other hand, it seems 3D printing technology is reduced to mere means; a simple intermediary, a copier of ideas. From that perspective the paper questioning the problem of action in ANT and search how action and interaction is distributed and how actors constitutes themselves as well as their actor-world.

Evaluation of Parts Produced by a Novel Additive Manufacturing Process

2013 ◽  
Vol 315 ◽  
pp. 63-67 ◽  
Author(s):  
Muhammad Fahad ◽  
Neil Hopkinson
Keyword(s):  
Additive Manufacturing ◽  
Rapid Prototyping ◽  
Manufacturing Process ◽  
High Speed ◽  
Three Dimensional ◽  
Coordinate Measuring Machine ◽  
Layer By Layer ◽  
Nylon 12 ◽  
Measuring Machine ◽  
End Use

Rapid prototyping refers to building three dimensional parts in a tool-less, layer by layer manner using the CAD geometry of the part. Additive Manufacturing (AM) is the name given to the application of rapid prototyping technologies to produce functional, end use items. Since AM is relatively new area of manufacturing processes, various processes are being developed and analyzed for their performance (mainly speed and accuracy). This paper deals with the design of a new benchmark part to analyze the flatness of parts produced on High Speed Sintering (HSS) which is a novel Additive Manufacturing process and is currently being developed at Loughborough University. The designed benchmark part comprised of various features such as cubes, holes, cylinders, spheres and cones on a flat base and the build material used for these parts was nylon 12 powder. Flatness and curvature of the base of these parts were measured using a coordinate measuring machine (CMM) and the results are discussed in relation to the operating parameters of the process.The result show changes in the flatness of part with the depth of part in the bed which is attributed to the thermal gradient within the build envelope during build.

Three-Dimensional Aerodynamic Characteristics of Oscillating Supersonic and Transonic Annular Cascades

1982 ◽  
Author(s):  
M. Namba ◽  
A. Ishikawa
Keyword(s):  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Aerodynamic Forces ◽  
Numerical Work ◽  
Dimensional Effects ◽  
Mathematical Expressions ◽  
Strip Theory ◽  
Clear Insight ◽  
Theory Approximation ◽  
Insight Into

A lifting surface theory is developed for unsteady three-dimensional flow in rotating subsonic, transonic and supersonic annular cascades with fluctuating blade loadings. Application of a finite radial eigenfunction series approximation not only affords a clear insight into the three-dimensional structures of acoustic fields but also provides mathematical expressions advantageous to numerical work. The theory is applied to oscillating blades. Numerical examples are presented to demonstrate three-dimensional effects on aerodynamic characteristics. Three-dimensional effects in supersonic cascades are generally small and strip theory predicts local aerodynamic forces as well as total aerodynamic forces with good accuracy. In transonic flow, however, the strip theory approximation breaks down near the sonic span station and three-dimensional effects are of primary importance.

Facing the challenges of the food industry: Might additive manufacturing be the answer?

2018 ◽  
Vol 233 (8) ◽  
pp. 1902-1906 ◽  
Author(s):  
Antonio Sartal ◽  
Diego Carou ◽  
Rubén Dorado-Vicente ◽  
Lorenzo Mandayo
Keyword(s):  
Additive Manufacturing ◽  
Industry 4.0 ◽  
Food Industry ◽  
Information Technologies ◽  
Three Dimensional ◽  
Sustainable Competitive Advantage ◽  
Three Dimensional Printing ◽  
Main Driver ◽  
The One ◽  
Dimensional Printing

Our research explores how additive manufacturing can support the food industry in facing its current global challenges. Although information technologies are usually highlighted as the main driver of the Industry 4.0 concept, which was first introduced during the Hannover Fair event in 2011, we posit that additive manufacturing can be the true generator of a sustainable competitive advantage in this sector. This evidence stems from a case study in a plant of one of the world’s largest fishing multinational companies. Our results show how, through robotic claw optimization using three-dimensional printing, we not only reduce the manufacturing costs but also increase the flexibility of the line and reduce time to market. On the one hand, our findings should encourage managers to test this technology at their facilities; on the other hand, policymakers should promote the adoption of additive manufacturing, highlighting the potential of this technology within the Industry 4.0 context.

Increasing Part Accuracy in Additive Manufacturing Processes Using a k-d Tree Based Clustered Adaptive Layering

2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Neeraj Panhalkar ◽  
Ratnadeep Paul ◽  
Sam Anand
Keyword(s):  
Additive Manufacturing ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Layer By Layer ◽  
Adaptive Slicing ◽  
Stl File ◽  
Build Time ◽  
Standard File Format ◽  
Aided Design ◽  
Profile Errors

Additive manufacturing (AM) is widely used in aerospace, automobile, and medical industries for building highly accurate parts using a layer by layer approach. The stereolithography (STL) file is the standard file format used in AM machines and approximates the three-dimensional (3D) model of parts using planar triangles. However, as the STL file is an approximation of the actual computer aided design (CAD) surface, the geometric errors in the final manufactured parts are pronounced, particularly in those parts with highly curved surfaces. If the part is built with the minimum uniform layer thickness allowed by the AM machine, the manufactured part will typically have the best quality, but this will also result in a considerable increase in build time. Therefore, as a compromise, the part can be built with variable layer thicknesses, i.e., using an adaptive layering technique, which will reduce the part build time while still reducing the part errors and satisfying the geometric tolerance callouts on the part. This paper describes a new approach of determining the variable slices using a 3D k-d tree method. The paper validates the proposed k-d tree based adaptive layering approach for three test parts and documents the results by comparing the volumetric, cylindricity, sphericity, and profile errors obtained from this approach with those obtained using a uniform slicing method. Since current AM machines are incapable of handling adaptive slicing approach directly, a “pseudo” grouped adaptive layering approach is also proposed here. This “clustered slicing” technique will enable the fabrication of a part in bands of varying slice thicknesses with each band having clusters of uniform slice thicknesses. The proposed k-d tree based adaptive slicing approach along with clustered slicing has been validated with simulations of the test parts of different shapes.

Optimization of Metallic Powder Filaments for Additive Manufacturing Extrusion (MEX)

2021 ◽  
Author(s):  
Fábio Silva Cerejo ◽  
Daniel Gatões ◽  
Teresa Vieira
Keyword(s):  
Additive Manufacturing ◽  
Low Cost ◽  
Metallic Powder ◽  
Powder Injection ◽  
Layer By Layer ◽  
Powder Injection Moulding ◽  
Powder Particles ◽  
Powder Content ◽  
Metallic Parts ◽  
Am Processes

Abstract Additive manufacturing (AM) of metallic powder particles has been establishing itself as sustainable, whatever the technology selected. Material Extrusion (MEX) integrates the ongoing effort to improve AM sustainability, in which low-cost equipment is associated with a decrease of powder waste during manufacturing. MEX has been gaining increasing interest for building 3D functional/structural metallic parts because it incorporates the consolidated knowledge from powder injection moulding/extrusion feedstocks into the AM scope—filament extrusion layer-by-layer. Moreover, MEX as an indirect process can overcome some of the technical limitations of direct AM processes (laser/electron-beam-based) regarding energy-matter interactions. The present study reveals an optimal methodology to produce MEX filament feedstocks (metallic powder, binder and additives), having in mind to attain the highest metallic powder content. Nevertheless, the main challenges are also to achieve high extrudability and a suitable ratio between stiffness and flexibility. The metallic powder volume content (vol.%) in the feedstocks was evaluated by the critical powder volume concentration (CPVC). Subsequently, the rheology of the feedstocks was established by means of the mixing torque value, which is related to the filament extrudability performance.

Complexity Analysis in Additive Manufacturing for the Production of Tissue Engineering Constructs

2014 ◽  
pp. 240-257
Author(s):  
Kouroush Jenab ◽  
Philip D. Weinsier
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
Human Tissue ◽  
Complexity Analysis ◽  
Three Dimensional ◽  
Solid Object ◽  
Tissue Replacement ◽  
3D Solid ◽  
Process Complexity ◽  
Am Processes

Additive Manufacturing (AM) is a process of making a Three-Dimensional (3D) solid object of virtually any shape from a digital model that is used for both prototyping and distributed manufacturing with applications in many fields, such as dental and medical industries and biotech (human tissue replacement). AM refers to technologies that create objects through a sequential layering process. AM processes have several primary areas of complexity that may not be measured precisely, due to uncertain situations. Therefore, this chapter reports an analytical model for evaluating process complexity that takes into account uncertain situations and additive manufacturing process technologies. The model is able to rank AM processes based on their relative complexities. An illustrative example for several processes is demonstrated in order to present the application of the model.

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