The Research on Turning Operation of Varied Diameter Slender Shaft

2011 ◽  
Vol 130-134 ◽  
pp. 2621-2624
Author(s):  
Lin Yang ◽  
Peng Wang ◽  
Zhong Wei Ren ◽  
Fang Fang ◽  
Yan Li
Keyword(s):  
Surface Quality ◽  
Machine Tools ◽  
Production Efficiency ◽  
Dimensional Accuracy ◽  
Experimental Results ◽  
Turning Operation ◽  
Vibration Theory ◽  
Wide Range ◽  
Engineering Significance

By analysing the processing characteristics of varied diameter slender shaft parts, and according to the basic vibration theory of slender shaft, a production machine is designed,moreover, a solution with flexible hydraulic follower rest and elastic tailstock is adopted creatively. Experimental results show that this machine tools can effectively improve radial dimensional accuracy,surface quality and production efficiency of the varied diameter slender shaft parts and it has a wide range of engineering significance.

On Technologies of Electrochemical Finishing with Pulsed Current

2012 ◽  
Vol 522 ◽  
pp. 41-46
Author(s):  
Adayi Xieeryazidan ◽  
Muhetar Wumerhali ◽  
Gui Bing Pang
Keyword(s):  
Surface Quality ◽  
Process Parameters ◽  
Dimensional Accuracy ◽  
Experimental Results ◽  
Main Process ◽  
Pulsed Current ◽  
Electrode Gap ◽  
Electric Parameter ◽  
Machining Quality ◽  
Electrochemical Finishing

Electrochemical finishing with pulsed current (ECFP) is introduced in this paper. The main process parameters, such as electric parameter and inter-electrode gap, etc., were investigated. The results show that the ECFP is an effective finishing method for improving the machining quality as the result of the machining mechanism. The related experimental results show that the obtained surface quality and dimensional accuracy are improved significantly as the result of the application of the pulsed current. Moreover, machining quality is increased with shorter pulses.

Flexible, Robot Guided Single-Pass Honing

2016 ◽  
Author(s):  
Eckart Uhlmann ◽  
Sascha Zimmermann
Keyword(s):  
Surface Quality ◽  
Tribological Properties ◽  
Industrial Robot ◽  
Dimensional Accuracy ◽  
Experimental Results ◽  
Flexible Robot ◽  
Single Pass ◽  
Machining Center

In manufacturing, honing is used to meet high demands on shape and dimensional accuracy, surface quality, as well as tribological properties. In particular, honing of workpieces with bore holes in various positions and angles represents a challenge. With the help of a 6-axis industrial robot, a W-shaped compressor body was machined and experimental results were compared with results produced by a machining center.

On the nominal transverse shear strain to characterize the severity of creasing

TAPPI Journal ◽  
2018 ◽  
Vol 17 (04) ◽  
pp. 231-240
Author(s):  
Douglas Coffin ◽  
Joel Panek
Keyword(s):  
Shear Strain ◽  
Transverse Shear ◽  
Elastic Limit ◽  
Experimental Results ◽  
Transverse Shear Strain ◽  
Maximum Strain ◽  
Machine Direction ◽  
Engineering Approach ◽  
Wide Range ◽  
Analytic Expression

A transverse shear strain was utilized to characterize the severity of creasing for a wide range of tooling configurations. An analytic expression of transverse shear strain, which accounts for tooling geometry, correlated well with relative crease strength and springback as determined from 90° fold tests. The experimental results show a minimum strain (elastic limit) that needs to be exceeded for the relative crease strength to be reduced. The theory predicts a maximum achievable transverse shear strain, which is further limited if the tooling clearance is negative. The elastic limit and maximum strain thus describe the range of interest for effective creasing. In this range, cross direction (CD)-creased samples were more sensitive to creasing than machine direction (MD)-creased samples, but the differences were reduced as the shear strain approached the maximum. The presented development provides the foundation for a quantitative engineering approach to creasing and folding operations.

CENTRI-CAST GRAY IRON 50

Alloy Digest ◽  
1981 ◽  
Vol 30 (8) ◽  
Keyword(s):  
Tensile Strength ◽  
Shear Strength ◽  
Physical Properties ◽  
Machine Tools ◽  
Heat Treating ◽  
Gray Iron ◽  
Centrifugally Cast ◽  
Wide Range ◽  
Nominal Tensile Strength ◽  
Cast Gray Iron

Abstract CENTRI-CAST GRAY IRON 50 is a centrifugally cast gray iron with a nominal tensile strength of 50,000 psi. It is cast in the form of tubing which has a wide range of uses in applications where size and shape are of paramount importance and freedom from pattern cost is an important consideration. Among its many applications are farm machinery, seals, bushings, machine tools and general machinery uses. This datasheet provides information on composition, physical properties, microstructure, hardness, elasticity, tensile properties, and compressive and shear strength as well as fatigue. It also includes information on casting, heat treating, machining, and surface treatment. Filing Code: CI-51. Producer or source: Federal Bronze Products Inc..

Research Status of Subsequent Machining of Laser Cladding Layers

2020 ◽  
Vol 15 ◽  
Author(s):  
Lei Li ◽  
Yujun Cai ◽  
Guohe Li ◽  
Meng Liu
Keyword(s):  
Tool Wear ◽  
Surface Quality ◽  
Laser Cladding ◽  
Wear Surface ◽  
Chip Formation ◽  
Cutting Temperature ◽  
Dimensional Accuracy ◽  
Cutting Parameters ◽  
Cladding Layer ◽  
Cladding Layers

Background: As an important method of remanufacturing, laser cladding can be used to obtain the parts with specific shapes by stacking materials layer by layer. The formation mechanism of laser cladding determines the “Staircase effect”, which makes the surface quality can hardly meet the dimensional accuracy of the parts. Therefore, the subsequent machining must be performed to improve the dimensional accuracy and surface quality of cladding parts. Methods: In this paper, chip formation, cutting force, cutting temperature, tool wear, surface quality, and optimization of cutting parameters in the subsequent cutting of laser cladding layer are analyzed. Scholars have expounded and studied these five aspects but the cutting mechanism of laser cladding need further research. Results: The characteristics of cladding layer are similar to that of difficult to machine materials, and the change of parameters has a significant impact on the cutting performance. Conclusion: The research status of subsequent machining of cladding layers is summarized, mainly from the aspects of chip formation, cutting force, cutting temperature, tool wear, surface quality, and cutting parameters optimization. Besides, the existing problems and further developments of subsequent machining of cladding layers are pointed out. The efforts are helpful to promote the development and application of laser cladding remanufacturing technology.

scholarly journals Defects and uncertainties of adhesively bonded composite joints

2021 ◽  
Vol 3 (9) ◽  
Author(s):  
Sadik Omairey ◽  
Nithin Jayasree ◽  
Mihalis Kazilas
Keyword(s):  
Composite Materials ◽  
Composite Structures ◽  
Production Efficiency ◽  
Adhesive Bonding ◽  
Detection Methods ◽  
Bonded Joints ◽  
Adhesively Bonded ◽  
Adhesively Bonded Joints ◽  
Wide Range ◽  
Bonded Composite

AbstractThe increasing use of fibre reinforced polymer composite materials in a wide range of applications increases the use of similar and dissimilar joints. Traditional joining methods such as welding, mechanical fastening and riveting are challenging in composites due to their material properties, heterogeneous nature, and layup configuration. Adhesive bonding allows flexibility in materials selection and offers improved production efficiency from product design and manufacture to final assembly, enabling cost reduction. However, the performance of adhesively bonded composite structures cannot be fully verified by inspection and testing due to the unforeseen nature of defects and manufacturing uncertainties presented in this joining method. These uncertainties can manifest as kissing bonds, porosity and voids in the adhesive. As a result, the use of adhesively bonded joints is often constrained by conservative certification requirements, limiting the potential of composite materials in weight reduction, cost-saving, and performance. There is a need to identify these uncertainties and understand their effect when designing these adhesively bonded joints. This article aims to report and categorise these uncertainties, offering the reader a reliable and inclusive source to conduct further research, such as the development of probabilistic reliability-based design optimisation, sensitivity analysis, defect detection methods and process development.

scholarly journals Numerical Phase-Field Model Validation for Dissolution of Minerals

2021 ◽  
Vol 11 (6) ◽  
pp. 2464
Author(s):  
Sha Yang ◽  
Neven Ukrainczyk ◽  
Antonio Caggiano ◽  
Eddie Koenders
Keyword(s):  
Phase Field ◽  
Liquid Interface ◽  
Mineral Dissolution ◽  
Experimental Results ◽  
Wide Range ◽  
Congruent Dissolution ◽  
Solid Liquid Interface ◽  
Solid Liquid ◽  
Dissolution Of Minerals ◽  
Meso Scale

Modelling of a mineral dissolution front propagation is of interest in a wide range of scientific and engineering fields. The dissolution of minerals often involves complex physico-chemical processes at the solid–liquid interface (at nano-scale), which at the micro-to-meso-scale can be simplified to the problem of continuously moving boundaries. In this work, we studied the diffusion-controlled congruent dissolution of minerals from a meso-scale phase transition perspective. The dynamic evolution of the solid–liquid interface, during the dissolution process, is numerically simulated by employing the Finite Element Method (FEM) and using the phase–field (PF) approach, the latter implemented in the open-source Multiphysics Object Oriented Simulation Environment (MOOSE). The parameterization of the PF numerical approach is discussed in detail and validated against the experimental results for a congruent dissolution case of NaCl (taken from literature) as well as on analytical models for simple geometries. In addition, the effect of the shape of a dissolving mineral particle was analysed, thus demonstrating that the PF approach is suitable for simulating the mesoscopic morphological evolution of arbitrary geometries. Finally, the comparison of the PF method with experimental results demonstrated the importance of the dissolution rate mechanisms, which can be controlled by the interface reaction rate or by the diffusive transport mechanism.

scholarly journals Is contact angle a cause or an effect? – A cautionary tale

2020 ◽  
Vol 146 ◽  
pp. 03004
Author(s):  
Douglas Ruth
Keyword(s):  
Contact Angle ◽  
Solid Surface ◽  
Contact Angles ◽  
Two Dimensions ◽  
Experimental Results ◽  
Flow In Porous Media ◽  
Two Dimensional ◽  
Wide Range ◽  
Fluid Drop ◽  
Surrounding Fluid

The most influential parameter on the behavior of two-component flow in porous media is “wettability”. When wettability is being characterized, the most frequently used parameter is the “contact angle”. When a fluid-drop is placed on a solid surface, in the presence of a second, surrounding fluid, the fluid-fluid surface contacts the solid-surface at an angle that is typically measured through the fluid-drop. If this angle is less than 90°, the fluid in the drop is said to “wet” the surface. If this angle is greater than 90°, the surrounding fluid is said to “wet” the surface. This definition is universally accepted and appears to be scientifically justifiable, at least for a static situation where the solid surface is horizontal. Recently, this concept has been extended to characterize wettability in non-static situations using high-resolution, two-dimensional digital images of multi-component systems. Using simple thought experiments and published experimental results, many of them decades old, it will be demonstrated that contact angles are not primary parameters – their values depend on many other parameters. Using these arguments, it will be demonstrated that contact angles are not the cause of wettability behavior but the effect of wettability behavior and other parameters. The result of this is that the contact angle cannot be used as a primary indicator of wettability except in very restricted situations. Furthermore, it will be demonstrated that even for the simple case of a capillary interface in a vertical tube, attempting to use simply a two-dimensional image to determine the contact angle can result in a wide range of measured values. This observation is consistent with some published experimental results. It follows that contact angles measured in two-dimensions cannot be trusted to provide accurate values and these values should not be used to characterize the wettability of the system.

Numerical investigation of the propagation of shock waves in rigid porous materials: development of the computer code and comparison with experimental results

1996 ◽  
Vol 324 ◽  
pp. 163-179 ◽  
Author(s):  
A. Levy ◽  
G. Ben-Dor ◽  
S. Sorek
Keyword(s):  
Porous Materials ◽  
Initial Conditions ◽  
Computer Code ◽  
Experimental Results ◽  
Numerical Code ◽  
Materials Development ◽  
Numerical Predictions ◽  
Wide Range ◽  
Dimensional Version ◽  
The One

The governing equations of the flow field which is obtained when a thermoelastic rigid porous medium is struck head-one by a shock wave are developed using the multiphase approach. The one-dimensional version of these equations is solved numerically using a TVD-based numerical code. The numerical predictions are compared to experimental results and good to excellent agreements are obtained for different porous materials and a wide range of initial conditions.

Experimental Studies on Cooling Effectiveness of the Double-Decker Air Jet Impingement With Film Outflow

2007 ◽  
Author(s):  
Junkui Mao ◽  
Wen Guo ◽  
Zhenxiong Liu ◽  
Jun Zeng
Keyword(s):  
Infrared Radiation ◽  
Experimental Studies ◽  
Jet Impingement ◽  
Experimental Results ◽  
Thermal Camera ◽  
Local Cooling ◽  
Cooling Effectiveness ◽  
Air Jet ◽  
Double Decker ◽  
Wide Range

Experiments were carried out to investigate the cooling effectiveness of a lamellar double-decker impingement/effusion structure. Infrared radiation (I.R.) thermal camera was used to measure the temperature on the outside surface of the lamellar double-decker. Experimental results were obtained for a wide range of governing parameters (blowing rate M (0.0017∼0.0066), the ratio of the jet impingement distance to the diameter of film hole H/D (0.5∼1.25), the ratio of the distance between the jet hole and film hole to the diameter of the film hole P/D (0, 3, 4), and the material of double-decker (Steel and Copper)). It was observed that the local cooling effectiveness η varies with all these parameters in a complicated way. All the results show that higher cooling effectiveness η is achieved in larger blowing rate cases. A certain range of H/D and P/D can be designed to result in the maximum cooling effectiveness η. And η is less sensitive to the material type compared with those parameters such as H/D, M and P/D.

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