Influence of Auxiliary Abrasive on the Resin Bond Used in Diamond Tools

2014 ◽  
Vol 563 ◽  
pp. 211-214
Author(s):  
Tao Lin ◽  
Shi Lei Li ◽  
Hui Ping Shao ◽  
Zhi Wang ◽  
Xin Bo He

The effects on the mechanical properties for three auxiliary abrasive with different hardness were researched by changing the content of the auxiliary abrasives in the phenolic resin-based bond in this paper. The abrasive tool sample's bending strength and Rockwell hardness were tested. It shows that with the increase of TiO2 content, the hardness and strength reduced firstly, but then increased; and when the content of TiO2 was 5%, the Rockwell hardness decreased by 30% and the bending strength fell by 44.98%. As the CeO2 content increases, the hardness of the abrasive tool changed little, while the bending strength decreased more, and when its content was 1%, the bending strength decreased by 25.63%. When the content of SiO2 is 3%, he bending strength decreased by 32.82%; and when its content is 5%, the Rockwell hardness reduced by 24.97%, and then its hardness has a substantial increase.

2013 ◽  
Vol 842 ◽  
pp. 18-21
Author(s):  
Shi Lei Li ◽  
Tao Lin ◽  
Zhi Wang ◽  
Xin Bo He

The resin bond abrasive tool was prepared by hot pressing in this paper. The effects on the mechanical properties for three auxiliary materials were researched by changing the content of the auxiliary materials in the phenolic resin-based bond in this paper. The samples were tested by the abrasive tool sample's bending strength and Rockwell hardness. It shows that following by increasing the Cr2O3 content, the bending strength and hardness reduced, when the content was 5% and a substantial increase, and when the content was 5%, flexural strength of 9.28%, the hardness increased up 8.93%. When the content of NaHCO3 is 16%, the hardness was reduced by 21.71%, the flexural strength fell by 35.61%. As the SiC powder content increases, the hardness of the abrasive will be a weak decrease, the bending strength decreased more, and when the SiC content of 7%, the hardness decreased by 11.11%, 31.25% of the bending strength decreased, while the grinding efficiency is also reduced.


2016 ◽  
Vol 848 ◽  
pp. 454-459
Author(s):  
Cong Wu ◽  
Kang Zhao ◽  
Yu Fei Tang ◽  
Ji Yuan Ma

In order to solve the problem that low thermal conductivity of the plastics for the heat of LED, SiC/Phenolic resin for the heat of LED were fabricated combining powder metallurgy. The effects of particles diameters, content and adding nanoparticles on thermal conductivity of the fabricated composites were investigated, the mechanical properties were also characterized. The experimental results showed that the materials were obtained, and the insulation performance of the fabricated SiC/Phenolic resin was higher than the industry standard one, the thermal conductivity reached 4.1W/(m·k)-1. And the bending strength of the fabricated composites was up to 68.11MPa. The problem of low thermal conductivity of the material is expected to be solved. In addition, it is meaningful for improving LED life.


2014 ◽  
Vol 668-669 ◽  
pp. 35-38
Author(s):  
Hui Zeng ◽  
Jing Jing Xie ◽  
Hai Tao Liu ◽  
Zheng Yi Fu

ZnO-based ceramic was densified at low temperature by using PSP as binder. The results showed that phenolic resin filled in the ZnO grain boundary layer. The sample has a well hardness of 0.8 GPa and bending strength of 78 MPa. The effect of temperature on the microstructure and mechanical properties was also investigated. It was found that the samples sintered at 300 °C showed higher density and better mechanical properties.


2012 ◽  
Vol 430-432 ◽  
pp. 866-868
Author(s):  
Xiao Yi Niu ◽  
Yu Wen Bai ◽  
Xue Wang

In this experiment, do smell pine impregnated pressure experiments with small molecules phenolic resin. Prepare different small molecules and phenolic resin by orthogonal.Handle the specimens. Compare the treated material with the smell pine. The optimum condition is the temperature of 60°C, PVA: P (mass ratio) = 3%, P: F: NaOH (molar ratio) = 1:1.2:0.3, the absolute pressure 2.5 Mpa, the temperature of 120 °C hot 15 minutes under the conditions. While smell pine laminated veneer lumber bending strength increased 67.53%.


2017 ◽  
Vol 893 ◽  
pp. 354-359 ◽  
Author(s):  
Jun Nan Tao ◽  
Xiang Zhao Zhang ◽  
Gui Wu Liu ◽  
Zi Wei Xu ◽  
Hai Cheng Shao ◽  
...  

The diamond honing oilstone was fabricated by hot-pressing at 550–650 °C and 25 MPa pressure for 4 min, using Cu–Sn based alloys as binder metal and uncoated or W-coated diamond grains as abrasive material. The microstructures and phase compositions of the honing oilstone were examined and analyzed by SEM and XRD. Effects of the oilstone composition, sintering temperature and volume fraction of diamond grains on the mechanical properties of diamond honing oilstone were investigated. The experimental results show that the interfaces between the diamond grains and metal matrices of all the oilstone samples are smooth and no defects are observed in the metal matrices. The bending strength and rockwell hardness of the honing stones increase with the sintering temperature increasing from 550 °C to 650 °C, and the bending strength decrease with the increase of diamond grains faction. The minimum grinding ratio is obtained as the diamond was W-coated, which can be attributed to the improved interfacial bonding derived from the W coating.


Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 334 ◽  
Author(s):  
Tiejun Ge ◽  
Kaihong Tang ◽  
Xiaojun Tang

In the present study, acetoacetic ester-terminated polyether was selected as a modifier to prepare a new type of polyether phenolic resin, which was successfully prepared by pre-synthesis modification. It is used to prepare interpenetrating cross-linked network structure modified phenolic foam with excellent mechanical properties. Fourier transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance (1H NMR, 13C NMR) were used to characterize the molecular structure of the polyether phenolic resin. The results showed that the acetoacetic ester-terminated polyether successfully modified the phenolic resin and introduced a polyether skeleton into the resin structure. The effect of changing the added amount of acetoacetic ester-terminated polyether from 10% to 20% of the phenol content on the mechanical properties and microstructure of the modified phenolic foam was investigated. The results showed that when the amount of acetoacetic ester-terminated polyether was 16% the amount of phenol, this resulted in the best toughness of the modified foam, which had a bending deflection that could be increased to more than three times that of the base phenolic foam. The modified phenolic foam cell diameter was reduced by 36.3%, and the distribution was more uniform, which formed a denser network structure than that of the base phenolic foam. The bending strength was increased by 0.85 MPa, and the pulverization rate was as low as 1.3%.


2011 ◽  
Vol 335-336 ◽  
pp. 717-720
Author(s):  
Zhu Xing Tang ◽  
Xia Zhao ◽  
Hui Hui Tan ◽  
He Zhang

The silicon carbide was extruded by the batch and sintered under Nitrogen atmosphere using phenolic resin as the main organic plasticizer. The effect of phenolic resin contents on plasticity of the batch, extrusion force and density of the green bodies and the effect of the solidifying law on mechanical properties of products were studied in this paper. The results are as follows: The density and bending strength of sintered bodies reach 3.11 g/cm3and 320Mpa with 13.6wt% plasticizer content, the extrusion moding can significantly improve the production efficiency and properties of silicon carbide ceramic.


2020 ◽  
pp. 39-48
Author(s):  
B. O. Bolshakov ◽  
◽  
R. F. Galiakbarov ◽  
A. M. Smyslov ◽  
◽  
...  

The results of the research of structure and properties of a composite compact from 13 Cr – 2 Мо and BN powders depending on the concentration of boron nitride are provided. It is shown that adding boron nitride in an amount of more than 2% by weight of the charge mixture leads to the formation of extended grain boundary porosity and finely dispersed BN layers in the structure, which provides a high level of wearing properties of the material. The effect of boron nitride concentration on physical and mechanical properties is determined. It was found that the introduction of a small amount of BN (up to 2 % by weight) into the compacts leads to an increase in plasticity, bending strength, and toughness by reducing the friction forces between the metal powder particles during pressing and a more complete grain boundary diffusion process during sintering. The formation of a regulated structure-phase composition of powder compacts of 13 Cr – 2 Mо – BN when the content of boron nitride changes in them allows us to provide the specified physical and mechanical properties in a wide range. The obtained results of studies of the physical and mechanical characteristics of the developed material allow us to reasonably choose the necessary composition of the powder compact for sealing structures of the flow part of steam turbines, depending on their operating conditions.


Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.


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