Microstructure and Mechanical Properties of TiAlON/TiAlN/TiAl Films

2014 ◽  
Vol 628 ◽  
pp. 93-97 ◽  
Author(s):  
Jun Zhang ◽  
Jia Jing Cai ◽  
Wei Zhao ◽  
Zheng Gui Zhang

TiAlON/TiAlN/TiAl hard films are prepared by multi-arc ion plating technology using the Ti-50Al (at%) alloy target. The high speed steel (HSS) is adopted as substrate. The surface and cross-fracture morphology, the surface and cross-fracture compositions and the phase structures of the as-deposited TiAlON/TiAlN/TiAl hard films are observed and measured by scan electronic microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties, including micro-hardness and adhesive strength between film and substrate, of the as-deposited TiAlON/TiAlN/TiAl hard films are investigated. The effects of oxygen partial pressure on the as-deposited films are discussed. It is revealed that the increase of oxygen decreased liquid droplets distribution density to some extent, caused complicated phase structure. Nevertheless, the good adhesive strength and the improved hardness with a maximum of 3900HV are achieved.

2014 ◽  
Vol 915-916 ◽  
pp. 808-811
Author(s):  
Yu Feng ◽  
Jun Zhang

(CrTiNb)N hard reactive films are prepared by multi-arc ion plating technology using the combination of Ti-Nb alloy target and Cr target. The high speed steel (HSS) is adopted as substrate. The surface and cross-fracture morphology, the surface compositions and the phase structures of the as-deposited (CrTiNb)N films are observed and measured by scan electronic microscope (SEM) and X-ray diffraction (XRD). The mechanical properties including the micro-hardness, the adhesion between film and substrate, the friction and wear resistance of the as-deposited (CrTiNb)N films are systemically investigated. The effects of deposition bias voltage and the addition of Nb element on the as-deposited (CrTiNb)N films are discussed. It is revealed that the optimally comprehensive performances including the micro-hardness, the adhesion and also the friction resistance can be achieved by the (CrTiNb)N hard reactive films with bias voltage of 200V.


2014 ◽  
Vol 915-916 ◽  
pp. 812-815 ◽  
Author(s):  
Li Yan Yin ◽  
Jun Zhang

(TiAlNb)N hard reactive films are prepared by multi-arc ion plating technology using the combination of Ti-50Al (at%) and Ti-25Nb (at%) alloy targets. The high speed steel (HSS) is adopted as substrate. The surface and cross-fracture morphology, the surface compositions and the phase structures of the as-deposited (TiAlNb)N films are observed and measured by scan electronic microscope (SEM) and X-ray diffraction (XRD). The mechanical properties including the micro-hardness, the adhesion between film and substrate, the thermal shock resistance of the as-deposited (TiAlNb)N films are systemically investigated. The effects of deposition bias voltage and the addition of Nb element on the as-deposited (TiAlNb)N films are discussed. The optimally comprehensive performances, especially hardness and thermal shock resistance, exhibited by (TiAlNb)N films with bias voltage of 100V.


2014 ◽  
Vol 590 ◽  
pp. 86-90
Author(s):  
Jian Zhang ◽  
Jun Zhang ◽  
Wei Zhao

(TiAlZrNb)N hard reactive films are prepared by multi-arc ion plating technology using the combination of Ti-18Al-11Zr (at%) and Ti-25Nb (at%) alloy targets. The high speed steel (HSS) is adopted as substrate. The surface and cross-fracture morphology, the surface compositions and the phase structures of the as-deposited (TiAlZrNb)N films are observed and measured by scan electronic microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties including micro-hardness, adhesion between film and substrate, friction and wear resistance and thermal shock resistance of the as-deposited (TiAlZrNb)N films are systemically investigated. The effects of deposition bias voltage and the addition of Nb element on the as-deposited (TiAlZrNb)N films are discussed. It is revealed that the comprehensive performances including micro-hardness, adhesion and friction resistance can be achieved by the (TiAlZrNb)N hard reactive film with deposition bias voltage of 150V.


2001 ◽  
Vol 72 (2) ◽  
pp. 58-65 ◽  
Author(s):  
Saied El-Ghazaly ◽  
Tarek EI-Gammal ◽  
Ahmed EI-Sabbagh ◽  
Adel Nofal ◽  
Mohammed Abbas

2021 ◽  
Author(s):  
Mei Yang ◽  
Yishu Zhang ◽  
Haoxing You ◽  
Richard Smith ◽  
Richard D. Sisson

Abstract Selective laser melting (SLM) is an additive manufacturing technique that can be used to make the near-net-shape metal parts. M2 is a high-speed steel widely used in cutting tools, which is due to its high hardness of this steel. Conventionally, the hardening heat treatment process, including quenching and tempering, is conducted to achieve the high hardness for M2 wrought parts. It was debated if the hardening is needed for additively manufactured M2 parts. In the present work, the M2 steel part is fabricated by SLM. It is found that the hardness of as-fabricated M2 SLM parts is much lower than the hardened M2 wrought parts. The characterization was conducted including X-ray diffraction (XRD), optical microscopy, Scanning Electron Microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS) to investigate the microstructure evolution of as-fabricated, quenched, and tempered M2 SLM part. The M2 wrought part was heat-treated simultaneously with the SLM part for comparison. It was found the hardness of M2 SLM part after heat treatment is increased and comparable to the wrought part. Both quenched and tempered M2 SLM and wrought parts have the same microstructure, while the size of the carbides in the wrought part is larger than that in the SLM part.


2010 ◽  
Vol 66 ◽  
pp. 35-40 ◽  
Author(s):  
Erdem Baskurt ◽  
Tolga Tavşanoğlu ◽  
Yücel Onüralp

SiC films were deposited by reactive DC magnetron sputtering of high purity (99.999%) Si target. 3 types of substrates, AISI M2 grade high speed steel, glass and Si (100) wafer were used in each deposition. The effect of different CH4 flow rates on the microstructural properties and surface morphologies were characterized by cross-sectional FE-SEM (Field-Emission Scanning Electron Microscope) observations. SIMS (Secondary Ion Mass Spectrometer) depth profile analysis showed that the elemental film composition was constant over the whole film depth. XRD (X-Ray Diffraction) results indicated that films were amorphous. Nanomechanical properties of SiC films were also investigated.


2014 ◽  
Vol 879 ◽  
pp. 169-174
Author(s):  
R. Sauti ◽  
N.A. Wahab ◽  
M.A. Omar ◽  
I.N. Ahmad

This paper reports on the compatibility of waste rubber as binder for M2 High Speed Steel injection moulding. The feedstock was prepared at a powder loading of 65 vol.% using 22μm M2 High Speed Steel powder and the binders consisting of 55wt.% paraffin wax, 21wt.% polyethylene, 14wt.% waste rubber and 10wt.% stearic acid. The specimens were then sintered in vacuum and 95%N2/5%H2 atmosphere. The sintering in vacuum atmosphere occurred within a temperature range from1200°C to 1260°C, whilst the 95%N2/5%H2 atmosphere was carried out within a temperature range from 1220°C to 1300°C. The effects of the sintering atmosphere and temperature on the physical properties, mechanical properties and microstructure were investigated.


1999 ◽  
Vol 67 (2) ◽  
pp. 163-169
Author(s):  
Takakazu TAKANO ◽  
Seichi RENGAKUJI ◽  
Susumu IKENO ◽  
Yuuko NAKAMURA ◽  
Choichiro SHIMASAKI

2011 ◽  
Vol 239-242 ◽  
pp. 2331-2335 ◽  
Author(s):  
Fang Mei ◽  
Guang Zhou Sui ◽  
Man Feng Gong

TiN coatings were deposited on AISI M2 high-speed-steel (HSS) substrates by multi-arc ion plating technique. The thickness of substrate was 1.0 mm and five thicknesses of TiN coatings were 3.0, 5.0, 7.0, 9.0 and 11.0 μm, respectively. X-ray diffraction (XRD) has been used for measuring residual stresses. The stresses along five different directions (Ψ=0°, 20.7°, 30°, 37.8° and 45°) have been measured by recording the peak positions of TiN (220) reflection for each 2θ at different tilt angles Ψ. Residual compressive stresses present in the TiN coatings. Furthermore, the results revealed that the value of the residual stresses in TiN coatings was high. While the coatings thickness changed from 3 to 11 μm, the residual stresses varied from -3.22 to -2.04 GPa, the intrinsic stresses -1.32 to -0.14 GPa, the thermal stresses -1.86 to -1.75 GPa. The residual stresses in TiN coatings showed a nonlinear change. When the coatings thickness was about 8 μm, the residual stresses in TiN coatings reached to the maximum value.


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