A Simulation Study on the End Milling Operation with Multiple Process Steps of Aeronautical Frame Monolithic Components

2011 ◽  
Vol 66-68 ◽  
pp. 569-572
Author(s):  
Hai Chao Ye ◽  
Guo Hua Qin ◽  
Cong Kang Wang ◽  
Dong Lu
Keyword(s):  
End Milling ◽  
Machining Process ◽  
Deformation Analysis ◽  
Tool Paths ◽  
Milling Operation ◽  
Multiple Process ◽  
Monolithic Components ◽  
Milling Forces ◽  
The Given

Machining deformation has always been a bottleneck issue in the manufacturing field of aeronautical monolithic components. On the base of finite element method, the effect of the process steps and tool paths on the workpiece stiffness and the redistribution of residual stress in the machining process of aeronautical frame monolithic component was investigated under the given fixturing scheme. Thus, the prediction of the workpiece deformation can be carried out in reason. The proposed simulation approach to deformation analysis can be used to observe the true characteristic of milling forces and machining deformations. Therefore, the proposed method can supply the theoretical basis for the determination of the optimal process parameters.

Simulation and Experimental Investigation for the End Milling Process of 7075-T7451 Aluminum Alloy

2010 ◽  
Vol 97-101 ◽  
pp. 3014-3019 ◽  
Author(s):  
Cong Kang Wang ◽  
Guo Hua Qin ◽  
Dong Lu ◽  
S.Q. Xin
Keyword(s):  
End Milling ◽  
Milling Process ◽  
Machining Process ◽  
Milling Force ◽  
Milling Operation ◽  
Al 7075 ◽  
Milling Forces ◽  
End Milling Process ◽  
Good Agreement ◽  
Main Factor

During the milling operation, milling forces are the main factor to cause the machining deformation of the workpiece. The flow stress of Al 7075-T7451 was first described as a function of strain, stain rate and temperature in order to obtain the true behavior in machining process. Second, a finite element method of milling process of Al 7075-T7451 was developed to obtain milling force simulations. Finally, simulated results are compared with experimental data and are shown to be in good agreement with each other.

Failure mechanics analysis of AISI 4340 steel using finite element modeling of the milling process

2021 ◽  
pp. 030932472110580
Author(s):  
Muhammed Muaz ◽  
Sanan H Khan
Keyword(s):  
Finite Element ◽  
Failure Analysis ◽  
End Milling ◽  
Physical Phenomenon ◽  
Machining Process ◽  
Fe Model ◽  
Dissipation Energy ◽  
Damage Initiation ◽  
Milling Operation ◽  
Cutting Operation

A slot cutting operation is studied in this paper using a rotating/translating flat end milling insert. Milling operation usually comprises up-milling and down-milling processes. These two types of processes have different behaviors with opposite trends of the forces thus making the operation complex in nature. A detailed Finite Element (FE) model is proposed in this paper for the failure analysis of milling operation by incorporating damage initiation criterion followed by damage evolution mechanism. The FE model was validated with experimental results and good correlations were found between the two. The failure criteria field variable (JCCRT) was traced on the workpiece to observe the amount and rate of cutting during the machining process. It was found that the model was able to predict different failure energies that are dissipated during the machining operation which are finally shown to be balanced. It was also shown that the variation of these energies with the tool rotation angle was following the actual physical phenomenon that occurred during the cutting operation. Among all the energies, plastic dissipation energy was found to be the major contributor to the total energy of the system. A progressive failure analysis was further carried out to observe the nature of failure and the variation of stress components and temperature occurring during the machining process. The model proposed in this study will be useful for designers and engineers to plan their troubleshooting in various applications involving on-spot machining.

Online Identification of Shearing and Plowing Constants in End Milling

2003 ◽  
Vol 125 (1) ◽  
pp. 57-64 ◽  
Author(s):  
J.-J. Junz Wang ◽  
C. M. Zheng
Keyword(s):  
End Milling ◽  
Force Model ◽  
Force Measurements ◽  
Online Identification ◽  
Milling Operation ◽  
Harmonic Components ◽  
Online Methods ◽  
Milling Forces ◽  
Milling Force Model ◽  
Single Set

Online methods for the identification of shearing and plowing cutting constants from forces in a single milling operation are presented. By virtue of the analytical nature of the milling force model in the frequency domain, the shearing and plowing constants are expressed, in a linear closed-form equation, in terms of cutter geometry, cutting depths and the Fourier coefficients of the milling forces. Two methods are presented to identify these cutting constants. The first method uses only the first harmonic components of the milling forces, and the second method utilizes the average forces as well as the ratio of the first harmonic forces. Limitations on the cutting conditions for each identification method are discussed. The accuracy and consistency of these two methods in extracting the shearing and plowing constants from a single set of force measurements are verified through simulation and milling experiments.

The Role and Place of Budget Procedure in the System

2003 ◽  
pp. 42-49 ◽  
Author(s):  
E. Bushmin
Keyword(s):  
Budget Process ◽  
Public Expenditures ◽  
Principal Role ◽  
Process Trends ◽  
The Given ◽  
Rules Of The Game

The article is devoted to the analysis of improving budget process trends. The author offers the concept of "financial technologism". Its usage should promote an essential improvement of the budget process. The given concept is based on the fact that the regulation of budget procedure is the process of determination of "rules of the game", and the order of interaction of different institutions within the framework of the budget process, and the trends and volumes of expenses are the strategy of institutions. The procedure within the budget process plays a principal role as compared with the trends and volumes of public expenditures.

MODIFIKASI MODEL PEMBELAJARAN TEAM ASSISTED INDIVIDUALIZATION DENGAN STRATEGI PEMBELAJARAN TUGAS DAN PAKSA

2019 ◽  
Vol 2 ◽  
Author(s):  
Lea Christy Restu Kinasih ◽  
Dewi Fatimah ◽  
Veranica Julianti
Keyword(s):  
Cooperative Learning ◽  
Learning Strategies ◽  
Learning Process ◽  
Learning Model ◽  
Learning Models ◽  
Classroom Learning ◽  
Quality Of Learning ◽  
The Given

The selection and determination of appropriate learning strategies can improve the results to be obtained from the application of classroom learning models. This writing aims to discipline students to develop individual abilities of students to be more active in the learning process and improve the quality of learning. The learning process in Indonesia in general only uses conventional learning models that make students passive and undeveloped. In order for the quality of learning to increase, the Team Assisted Individualization learning model is combined with the task learning and forced strategies. The Team Assisted Individualization cooperative learning model is one of the cooperative learning models that combines learning individually and in groups. Meanwhile, task and forced learning strategies are strategies that focus on giving assignments that require students to complete them on time so that the learning process can run effectively. Students are required to do assignments according to the given deadline. This makes students become familiar with the tasks given by the teacher. Combining or modifying the learning model of the assisted individualization team with forced and forced learning strategies is expected to be able to make students more active, disciplined, independent, creative in learning and responsible for the tasks assigned. Therefore this method of incorporation is very necessary in the learning process and can be applied to improve the quality of learning in schools.

MANUFACTURE INVESTIGATION OF CARTRIDGE WITH BOTTOM-MOST PART FLANGE BY DIRECT EXTRUSION WITH COUNTERPUNCH. REPORT 13. DETERMINATION OF DEFORMED STATE UNDER STRAITENED EXTRUSION IN FOURTH CENTRAL AREA OF PLASTIC DEFORMATION

2020 ◽  
Vol 0 (4) ◽  
pp. 43-51
Author(s):  
A. L. Vorontsov ◽  
◽  
I. A. Nikiforov ◽  
Keyword(s):  
Plastic Deformation ◽  
Plastic Flow ◽  
Central Area ◽  
Direct Extrusion ◽  
Deformed State ◽  
Cumulative Deformation ◽  
The Given ◽  
General Method

Formulae have been obtained that are necessary to calculate cumulative deformation in the process of straitened extrusion in the central area closed to the working end of the counterpunch. The general method of plastic flow proposed by A. L. Vorontsov was used. The obtained formulae allow one to determine the deformed state of a billet in any point of the given area. The formulae should be used to take into account the strengthening of the extruded material.

Influence of a chemical preparation of triazole50% cs on sowing the winter wheat against rust

2020 ◽  
Vol 3 (9) ◽  
pp. 231-233
Author(s):  
AliyevSh.K. ◽  
TuychiyevI.U ◽  
Karimov N ◽  
Umaraliev.M.I
Keyword(s):  
Winter Wheat ◽  
Field Experiments ◽  
Yellow Rust ◽  
Biological Efficiency ◽  
Chemical Preparation ◽  
Seed Growth ◽  
Biological Farming ◽  
The Given ◽  
Farming Efficiency

The article is focused on the data of the carried works on studying biological efficiency of fungi Triazole 50% on sowing the winter wheat against yellow rust as well as on the height, development and fertility of the wheat. On May 5, 2019 from 9 to 10 o’clock under the temperature 21-23 field experiments of Triazol 50% CS manufactured by the firm “Agroximstar” (Uzbekistan) were carried out on winter wheat as a protector of seeds of winter wheat of Pervitsa sort against the disease of yellow rustin the irrigated conditions in an experimental field of the Institute “Istiklal” of Andijan district of Andijan region. The aim of the given research is to study biological-farming efficiency and determination of optimal norms of preparation expenses and to study the influence of fungicide on the height and development as well as on the fertility of the wheat. The received data showed that the preparation Triazole 50% CS effected on the pathogen of yellow rust favorably and besides that it didn’t effect on seed growth and energy of growth negatively.

scholarly journals Bias Truck Tire Deformation Analysis with Finite Element Modeling

2020 ◽  
Vol 10 (12) ◽  
pp. 4326
Author(s):  
Józef Pelc
Keyword(s):  
Incompressible Material ◽  
Axisymmetric Deformation ◽  
Thermal Shrinkage ◽  
Deformation Analysis ◽  
Truck Tire ◽  
Non Linear ◽  
Strain Relationship ◽  
Tire Modeling ◽  
Total Lagrangian Formulation

This paper presents a method for modeling of pneumatic bias tire axisymmetric deformation. A previously developed model of all-steel radial tire was expanded to include the non-linear stress–strain relationship for textile cord and its thermal shrinkage. Variable cord density and cord angle in the cord-rubber bias tire composite are the major challenges in pneumatic tire modeling. The variabilities result from the tire formation process, and they were taken into account in the model. Mechanical properties of the composite were described using a technique of orthotropic reinforcement overlaying onto isotropic rubber elements, treated as a hyperelastic incompressible material. Due to large displacements, the non-linear problem was solved using total Lagrangian formulation. The model uses MSC.Marc code with implemented user subroutines, allowing for the description of the tire specific properties. The efficiency of the model was verified in the simulation of mounting and inflation of an actual bias truck tire. The shrinkage negligence effect on cord forces and on displacements was examined. A method of investigating the influence of variation of cord angle in green body plies on tire apparent lateral stiffness was proposed. The created model is stabile, ensuring convergent solutions even with large deformations. Inflated tire sizes predicted by the model are consistent with the actual tire sizes. The distinguishing feature of the developed model from other ones is the exact determination of the cord angles in a vulcanized tire and the possibility of simulation with the tire mounting on the rim and with cord thermal shrinkage taken into account. The model may be an effective tool in bias tire design.

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