Design and Experiment of the Magnetorheological Damper with Multiple Poles

2015 ◽  
Vol 764-765 ◽  
pp. 223-227 ◽  
Author(s):  
Yao Jung Shiao ◽  
Mei Ling Jow ◽  
Wen Hwa Kuo ◽  
Quang Anh Nguyen ◽  
Chao Wei Lai
Keyword(s):  
Mr Damper ◽  
Magnetorheological Damper ◽  
Vehicle Body ◽  
Main Function ◽  
Damping Force ◽  
Operation Conditions ◽  
Wide Range ◽  
Complete Procedure ◽  
The Impact ◽  
Multiple Poles

The main function of a suspension system is to isolate and absorb the impact from road surface to vehicle body. To provide good riding comfort, a damper with variable and wide-range damping is highly needed. This paper presents a complete procedure from design, optimization to experiment for a magnetorheological (MR) damper with multiple poles. This new designed damper is entirely different from those conventional single-pole MR dampers, effectively by extending the range of damping force. Magnetic simulation has been done in the paper to provide an optimal structure of the damper which significantly enhances the damping force while avoids magnetic saturation. The new damper was also manufactured and tested. The experimental results show that the provided damping force can be significantly increased with the increase of input current from low to high speeds. Damping force can be varied by 7.41 times. It proves that this new MR damper with high damping force can be controlled adaptively at wide range of operation conditions. It is suitable to be an adaptively variable damping source in semi-active suspension systems.

scholarly journals A smart passive MR damper with a hybrid powering system for impact mitigation: An experimental study

2021 ◽  
pp. 1045389X2098808
Author(s):  
S. Jin ◽  
L. Deng ◽  
J. Yang ◽  
S. Sun ◽  
D. Ning ◽  
...  
Keyword(s):  
Impact Velocity ◽  
Mr Damper ◽  
Damping Force ◽  
Softening Effect ◽  
Impact Speed ◽  
Impact Mitigation ◽  
Passive Damper ◽  
Comparison Results ◽  
Wide Range ◽  
The Impact

This paper presents a smart passive MR damper with fast-responsive characteristics for impact mitigation. The hybrid powering system of the MR damper, composed of batteries and self-powering component, enables the damping of the MR damper to be negatively proportional to the impact velocity, which is called rate-dependent softening effect. This effect can keep the damping force as the maximum allowable constant force under different impact speed and thus improve the efficiency of the shock energy mitigation. The structure, prototype and working principle of the new MR damper are presented firstly. Then a vibration platform was used to characterize the dynamic property and the self-powering capability of the new MR damper. The impact mitigation performance of the new MR damper was evaluated using a drop hammer and compared with a passive damper. The comparison results demonstrate that the damping force generated by the new MR damper can be constant over a large range of impact velocity while the passive damper cannot. The special characteristics of the new MR damper can improve its energy dissipation efficiency over a wide range of impact speed and keep occupants and mechanical structures safe.

Experimental Research on the Vibration Reduction and Impact Resistance Performances of Offshore Structure Based on Magnetorheological Damper

2008 ◽  
Author(s):  
Zhongchao Deng ◽  
Dagang Zhang ◽  
Xiongliang Yao
Keyword(s):  
Vibration Reduction ◽  
Impact Resistance ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Offshore Structure ◽  
Loading System ◽  
Vibration Experiment ◽  
Exciting Forces ◽  
The Impact ◽  
Impact Experiments

This paper presents a new kind of vibration reduction and impact resistance isolator system based on magnetorheological technique, and its experiment results. The vibration and impact experiments were designed using MTS hydraulic loading system. There were many load cases being applied in the experiment with different mass of the model, exciting forces, and controllable electricity of MR damper (Magnetorheological Damper). The experiment results indicate that this isolator system can control the vibration response very well, especially near the natural frequency of the system; and the isolator system has a good performance in the impact experiment too, the response acceleration was evidently reduced, but the characteristic of MR damper was different form its performance in vibration experiment.

scholarly journals Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap

2016 ◽  
Vol 231 (17) ◽  
pp. 3152-3168 ◽  
Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang
Keyword(s):  
Optimization Problem ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Voltage Source ◽  
Damping Force ◽  
Variable Resistance ◽  
Design Variables ◽  
Electromagnetic Coils ◽  
Vibration Performance

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.

Realization of desired damping characteristics based on an open-loop-controlled magnetorheological damper

2021 ◽  
pp. 107754632110388
Author(s):  
Hongwei Lu ◽  
Zhifei Zhang ◽  
Yansong He ◽  
Zhi Li ◽  
Jujiang Xie ◽  
...  
Keyword(s):  
Control System ◽  
Control Method ◽  
Characteristic Curve ◽  
Mr Damper ◽  
Open Loop ◽  
Low Noise ◽  
Magnetorheological Damper ◽  
Bench Test ◽  
Damping Force ◽  
Damping Characteristics

The realization of the desired damping characteristics based on magnetorheological (MR) dampers is important for semi-active control and useful for the matching process of suspension damper. To reduce the cost of the control system and improve the output accuracy of the desired damping force, this study proposes an open-loop control method featuring an accurate inverse model of the MR damper and a tripolar current driver. The reversible sigmoid model is used to accurately and quickly calculate the desired current. Furthermore, the change characteristic of the desired current is analyzed qualitatively and quantitatively, which shows that the desired current needs to change suddenly to make the actual damping force velocity curve quickly approach the desired one. To meet the demand of the desired current, a tripolar current driver controlled by an improved PI control algorithm is proposed, which is with fast response and low noise. Finally, the bench test verifies that the control system can achieve different desired damping characteristics well, and the inherent error in this process is explained through the gap between the available damping force area and the desired damping characteristic curve and the crossover phenomenon of the dynamic characteristic curves of the MR damper.

scholarly journals Design of a Novel Magnetorheological Damper Adaptable to Low and High Stroke Velocity of Vehicle Suspension System

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  
Keyword(s):  
Shape Function ◽  
Mr Damper ◽  
Effective Area ◽  
Magnetorheological Damper ◽  
Damping Coefficient ◽  
Vehicle Suspension ◽  
Damping Force ◽  
Piston Velocity ◽  
Suspension Systems ◽  
Vehicle Suspension System

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.

scholarly journals Design and Multiobjective Optimization of Magnetorheological Damper considering the Consistency of Magnetic Flux Density

2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang
Keyword(s):  
Magnetic Flux ◽  
Multiobjective Optimization ◽  
Flux Density ◽  
Optimization Design ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Magnetic Flux Density ◽  
Damping Force ◽  
Mr Dampers

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.

Comparative Study of Magnetorheological Damper Models for Force Tracking

2015 ◽  
Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els
Keyword(s):  
Computational Efficiency ◽  
Ride Comfort ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Suspension Systems ◽  
Mr Dampers ◽  
Damping Characteristics ◽  
Force Tracking ◽  
Control Application

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.

Application of Systematic Innovative Method to Improve the Structure of Magnetorheological Damper

2013 ◽  
Vol 284-287 ◽  
pp. 3586-3590 ◽  
Author(s):  
Chia Pao Chang ◽  
Ying Hsiang Lin ◽  
Yu Cheng Chen
Keyword(s):  
Mr Damper ◽  
Magnetorheological Damper ◽  
National Defense ◽  
Damping Force ◽  
Innovative Method ◽  
Engineering Parameters ◽  
Improved Design ◽  
Acting Force ◽  
The Magnetic Field ◽  
Different Levels

Magnetorheological fluid (MR fluid) has been widely used in the industrial fields, especially in the machinery, automobile, national defense and construction industries. Most of the researches of the Magnetorheological Damper only utilized device to examine the effects of different levels of voltage, amplitude and frequency on energy reduction. They find a combination of the number of circles of wire, damping tubes, enameled wire sleeves for liquid of MR damper controlled to increase the damping force. This study uses different ways to solve the problem. We think outside the box and apply the concepts and technology of systematic innovation method to improve the structure of the MR damper for increasing the effectiveness. This study uses the contradiction matrix, 39 engineering parameters, and 40 inventive and innovative principles to identify the areas of improvement to address the exist problems. Regarding the decrease of the magnetic field acting force due to increase of the moving distance and the effect on the magnetorheological damper efficiency. Finally, we propose an improved design of the MR Damper.

Research on a Composite Polynomial Model for Magnetorheological Damper

2012 ◽  
Vol 482-484 ◽  
pp. 843-847
Author(s):  
Jia Ling Yao ◽  
Wen Ku Shi ◽  
Jin Feng Lu
Keyword(s):  
Experimental Data ◽  
Nonlinear Behavior ◽  
Mr Damper ◽  
Open Loop ◽  
Polynomial Model ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Loop Control ◽  
Proposed Model ◽  
Loop Control System

The reported mathematical models of magnetorheological (MR) damper cannot make a good tradeoff among reflecting the damper’s nonlinear behavior and controllability. Damping characteristic experiments have been conducted on a MR damper. A composite polynomial model has been proposed integrating the experimental investigation and the polynomial model, in which the plot of polynomial coefficient vs. current is divided into two sections to reflect the property of the current saturation, meanwhile, the affections of exciting amplitude and frequency are considered in this model. The reverse model of the proposed model is easy to be obtained, so it is convenient to realize an open-loop control system to achieve a desirable damping force. The parameters of this model are identified using experimental data in a certain frequency and amplitude, as well as diverse currents. Compared numerical simulation with experimental data, it is verified that the proposed model can accurately predict the damping force without modifying the parameters of the model when frequency, amplitude and current changed.

Comparison of Linear, Nonlinear, Hysteretic, and Probabilistic Models for Magnetorheological Fluid Dampers

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Corina Sandu ◽  
Steve Southward ◽  
Russell Richards
Keyword(s):  
Probabilistic Models ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Force Output ◽  
Damping Force ◽  
Single Output ◽  
Band Limited ◽  
Output Behavior ◽  
Fluid Dampers ◽  
Dynamic Filter

Magnetorheological (MR) fluid dampers have a semicontrollable damping force output that is dependent on the current input to the damper, as well as the relative velocity. The mechanical construction, fluid properties, and embedded electromagnet result in a dynamic damper response. This study evaluates four modeling approaches with respect to predicting the multi-input single-output behavior of an experimental MR damper when the inputs are band-limited random signals typically encountered in primary suspension applications. The first two models in this study are static in the sense that there is a unique output for any given set of inputs and no dynamics is present in either model. The third model incorporates a dynamic filter with the nonlinear model to exhibit hysteretic effects, which are known to exist in actual MR dampers. The fourth model is probabilistic and illustrates the dynamic nature of an actual MR damper. The results of this study clearly show the importance of nonlinear and dynamic effects in magnetorheological damper response. This study also highlights the importance of characterizing magnetorheological dampers using excitation signals that are representative of an actual implementation.

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