Use of Simulation in Optimization of the Production Process and their Car Doors Assembly

2015 ◽  
Vol 816 ◽  
pp. 555-561
Author(s):  
Marek Kliment ◽  
Peter Trebuňa ◽  
Miriam Pekarčíkova ◽  
Radko Popovič ◽  
Jaromír Markovič
Keyword(s):  
Production Process ◽  
Manufacturing Process ◽  
Simulation Software ◽  
Plant Simulation

The paper deals with application of simulation software for optimizing lines dealing with the manufacture of doors a car. The introduction is described briefly compare advantage and disadvantages of applying simulation in different processes [2]. It also includes a brief description of the manufacturing process of a car doors. Based on the results of simulation software Tecnomatix Plant Simulation evaluates two potential variants of optimization [10].

The Key Factor Research in Automobile Covering Mechanical Manufacturing Process

2012 ◽  
Vol 548 ◽  
pp. 566-570
Author(s):  
Xin Jie Zhang ◽  
Jian Qiang Zhou
Keyword(s):  
Production Process ◽  
Process Parameters ◽  
Manufacturing Process ◽  
Fem Simulation ◽  
Simulation Software ◽  
Friction Condition ◽  
Key Factor

The influence rules of the different parameters on automotive covering stamping forming and springback, such as blank-hold force、friction condition、draw-bead is studied using the FEM simulation software DYNAFORM combined with the elastic and plastic FEM. In practical production process, through reasonable setting of process parameters, the springback is effectively controlled, the quality of the products is improved.

Optimization and Elimination of Bottlenecks in the Production Process of a Selected Company

2014 ◽  
Vol 611 ◽  
pp. 370-375 ◽  
Author(s):  
Peter Trebuňa ◽  
Marek Kliment ◽  
Milan Fiľo
Keyword(s):  
Life Cycle ◽  
Production Process ◽  
Simulation Software ◽  
Process Models ◽  
Manufacturing Processes ◽  
Improve Product Quality ◽  
Software Module ◽  
Current State ◽  
New Processing ◽  
Plant Simulation

The paper deals with optimization of the production process in a selected company. The proposal of elimination of bottlenecks that were revealed in the analysis of the production process is described here in this paper. For clarity and zooming of the production process models were processed in a simulation software module from Siemens PLM Software - Tecnomatix Plant Simulation. Improvement suggestions will help to reduce the time of production operations, to improve product quality, to facilitate the work of the staff and to increase economic efficiency of production. The application of PLM software enables companies to analyze and easily develop manufacturing processes in the future, or to build new processing lines and departments [4]. It will help to optimize the current state of workplace and will allow easier data management throughout the life cycle, not just within this particular company, but throughout the corporation to which the enterprise belongs.

scholarly journals Computer simulation in identification and elimination of waste in the production process

2019 ◽  
Vol 252 ◽  
pp. 05006
Author(s):  
Agata Biniek ◽  
Agnieszka Terelak-Tymczyna
Keyword(s):  
Production Process ◽  
Manufacturing Process ◽  
Production Management ◽  
Production Engineering ◽  
Computer Tools ◽  
Order Completion ◽  
Product Manufacturing ◽  
Set Up ◽  
Plant Simulation ◽  
Production Losses

This paper lays the theoretical foundations for the characterisation the course of processes in production engineering by means of computer tools, with the focus on the essence and benefits resulting from the use the programmes in question. The main objective of this study is to employ a selected computer tool for modelling, analysing and simulating a selected product manufacturing process to identify areas in the process that require improvement. The work involved the Tecnomatix Plant Simulation programme, in which the existing production process was modelled. The created model was used to simulate the runtime of the production lot, identify bottlenecks and analyse production losses, such as: waiting, stocks, and unnecessary transport. The conducted analysis has produced an outcome in the form of methods for eliminating identified production losses and modifying the model. The simulations were subsequently carried out on a modified model, which allowed determining the level of improvement of the assumed indicators, e.g. order completion time, set-up time, waiting time, stocks. The selected tool served not only as a means to visualising the course of the manufacturing process but also enabled us to optimise and improve it. The article presents the possibilities of using simulation programmes to identify and eliminate waste in production processes. In addition, the conclusions show not only the results of the simulations but also the most important benefits resulting from the use of this type of tools in production engineering, in particular in lean production management.

scholarly journals VERIFICATION OF PROPOSALS FOR INCREASING THE EFFICIENCY OF THE PRODUCTION PROCESS USING MANAGEMENT METHODS USING SIMULATION SYSTEM TECNOMATIX

2020 ◽  
Vol 6 (1) ◽  
pp. 1-6
Author(s):  
Marek Kliment ◽  
Peter Trebuňa ◽  
Ladislav Rosocha ◽  
Štefan Král ◽  
Richard Duda
Keyword(s):  
Production Process ◽  
Automotive Industry ◽  
Software Tool ◽  
Simulation Software ◽  
Management Tool ◽  
System Management ◽  
Planning Systems ◽  
Work Activities ◽  
Industrial Enterprises ◽  
Plant Simulation

The contribution is focused on the production line, which covers assembly in assemblies in the automotive industry. This process consists of several assembly stations. The paper contains a brief description of production positions. The production process was analysed, and a snapshot of work activities was created. We created a simulation using the Tecnomatix Plant Simulation software tool. To increase efficiency, we also use the Hoshin method, which is commonly used in industrial enterprises. Hoshin Kanri is used as a system management tool to develop an annual tactic to implement in all departments and functions within the company. It is for organisations looking for ways to create an effective plan for the future. It is a composition of tools and principles that we can say are helpful in a set of change management and planning systems.

scholarly journals Production Line Virtualization Process Using Plant Simulation Tool

2021 ◽  
Vol 9 (9) ◽  
pp. 188-201
Author(s):  
José Henrique da Costa Queiroz Gonzalez ◽  
Nelson Kuwahara
Keyword(s):  
Production Process ◽  
Production Line ◽  
Simulation Software ◽  
Simulation Tool ◽  
Simulation Environment ◽  
Discrete Simulation ◽  
Real Process ◽  
The World ◽  
Reducing Costs ◽  
Plant Simulation

The constant changes in the world generate demands for improvements in processes, either by reducing costs or increasing capacity. One of the most used methods today for process optimization is Discrete Simulation. This research presents a discrete simulation application, using the Tecnomatix Plant Simulation software to simulate a production line in the Manaus Industrial Pole. Mathematical modeling made it possible to understand the parameters involved in the production process and worked as a guide for the production line's composition in the Plant Simulation environment. The production line modeled in Plant Simulation used real input data obtained in two months of production in 2020. The results obtained showed that the modeling reached the objective of virtualizing the production process, once that the differences between the simulation and the real process were at most 1.07%.

Analysis of the information management system in the manufacturing process of cigarette enterprises using fuzzy AHP

2021 ◽  
pp. 1-11
Author(s):  
Song Gang ◽  
Wang Xiaoming ◽  
Wu Junfeng ◽  
Li Shufang ◽  
Liu Zhuowen ◽  
...  
Keyword(s):  
Quality Control ◽  
Production Process ◽  
Information Management ◽  
Manufacturing Process ◽  
Management System ◽  
Fuzzy Ahp ◽  
Control Process ◽  
Information Management System ◽  
Manufacturing Execution System ◽  
Quality Control Process

In view of the production quality management of filter rods in the manufacturing and execution process of cigarette enterprises, this paper analyzes the necessity of implementing the manufacturing execution system (MES) in the production process of filter rods. In this paper, the filter rod quality system of cigarette enterprise based on MES is fully studied, and the constructive information management system demand analysis, cigarette quality control process, system function module design, implementation and test effect are given. This paper utilizes the Fuzzy analytic hierarchy process to find the optimal system for processing the manufacturing of cigarette. The implementation of MSE based filter rod quality information management system for a cigarette enterprise ensures the quality control in the cigarette production process. Through visualization, real-time and dynamic way, the information management of cigarette production is completed, which greatly improves the quality of cigarette enterprise manufacturing process.

scholarly journals Solution of Bottlenecks in the Logistics Flow by Applying the Kanban Module in the Tecnomatix Plant Simulation Software

2021 ◽  
Vol 13 (14) ◽  
pp. 7989
Author(s):  
Miriam Pekarcikova ◽  
Peter Trebuna ◽  
Marek Kliment ◽  
Michal Dic
Keyword(s):  
Lean Manufacturing ◽  
Business Processes ◽  
Software Tool ◽  
Transportation Systems ◽  
Simulation Software ◽  
Simulation Methods ◽  
Software Environment ◽  
Production Logistics ◽  
Pull System ◽  
Plant Simulation

The presented article deals with the issue of solving bottlenecks in the logistics flow of a manufacturing company. The Tx Plant Simulation software tool is used to detect bottlenecks and deficiencies in the company’s production, logistics and transportation systems. Together with the use of simulation methods and lean manufacturing tools, losses in business processes are eliminated and consequently flow throughput is improved. In the TX Plant Simulation software environment, using Bottleneck analyzer, bottlenecks were defined on the created simulation model and a method of optimizing logistics flows was designed and tested by introducing the Kanban pull system. This resulted in an improvement and throughput of the entire logistics flow, a reduction in inter-operational stocks and an increase in the efficiency of the production system as a whole.

Experimental Assessment of Roughness Changes in the Cutting Surface and Microhardness Changes of the Material S 355 J2 G3 after Being Cut by Non-Conventional Technologies

2011 ◽  
Vol 314-316 ◽  
pp. 1944-1947 ◽  
Author(s):  
Jozef Maščeník ◽  
Stefan Gaspar
Keyword(s):  
Mechanical Properties ◽  
Production Process ◽  
Laser Plasma ◽  
Manufacturing Process ◽  
Production Quality ◽  
Water Jet ◽  
Cutting Edge ◽  
Experimental Assessment ◽  
Cutting Surface ◽  
The Impact

Production of components, necessary for the construction of the machine resp. or device is a demanding manufacturing process. One of the possibilities of increasing efficiency and production quality is the introduction of unconventional technologies to the production process. Knowing the dependence of the impact of non-conventional technologies on the mechanical properties of products and their subsequent verification is an important aspect when designing and manufacturing them. The article deals with the impact of used unconventional technology, that means laser, plasma and water jet on the roughness of a cutting edge and microhardness of material S 355 J2 G3.

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