Application of Laser Additive Enhancing Technology in the Field of Cutting Tools

2017 ◽  
Vol 872 ◽  
pp. 8-13
Author(s):  
Yuan Ren ◽  
Wen Tao Wang ◽  
Xin Qiang Ma ◽  
Wei Cheng
Keyword(s):  
Grain Boundary ◽  
Cutting Tools ◽  
Alloy Coating ◽  
Optical Microscope ◽  
Solid State Laser ◽  
Micro Hardness ◽  
Hard Phase ◽  
Hardness Tester ◽  
Scanning Electron ◽  
Steel Cutting

Fe62 alloy coating was fabricated on the surface of #45 steel cutting edges with 2kW all-solid-state laser and powder feeding device. The substrate and forming layer are characterized by optical microscope and scanning electron microscope for microstructure, and tested by micro-hardness tester for micro-hardness. The results show that the forming layer combined with the substrate metallurgically. The microstructure of substrate is eutectoid ferrite and pearlite. The microstructure of layer is uniform and compact, with hard precipitation. The content of Cr, the hard phase generated element, at the grain boundary, is higher than that of grain inside and many hard phases were generated at the grain boundary. Compared with the substrate, the micro-hardness of forming layer increases by about 2 times. All these results show that application of laser additive enhancing technology in the field of cutting tools has larger potential.

Investigation on Recovery and Recrystallization of Al-Si-Al2O3 Composites

2013 ◽  
Vol 813 ◽  
pp. 345-350
Author(s):  
Xiong Wei Wang ◽  
Xiao Song Jiang ◽  
De Gui Zhu ◽  
Luo Zhang
Keyword(s):  
Electron Microscopy ◽  
Heat Treatment ◽  
Optical Microscope ◽  
In Situ Synthesis ◽  
Recrystallization Temperature ◽  
Recrystallization Behavior ◽  
Micro Hardness ◽  
Hardness Tester ◽  
Scanning Electron

Al-Si-Al2O3 composites were prepared by powder metallurgy with in-situ synthesis technology. The recovery and recrystallization behavior of Al-Si-Al2O3 composites which underwent compression and then heat-treatment under different temperature were studied using micro-hardness tester, optical microscope (OM) and scanning electron microscopy (SEM) . The results showed that the hardness of composites increased dramatically after compression, and the sample containing 5wt% Si was increasing more evidently than the sample including 10wt%Si. Heat treatment gradually eliminated work hardening; meanwhile the fact that the hardness of composites trended to decline greatly when subjected to annealing suggested occurrence of recovery and recrystallization inside the composites. Recrystallization nucleation preferentially took place in the region near the particle, while the growth of recrystallized grains can also be hindered owning to the pining effect of particles. Depending on the analysis of microstructure and microhardness, it can be concluded that the recrystallization temperature of Al-wt.5%Si-Al2O3 composites was 500°C and the Al-wt.10%Si-Al2O3 composites was 525°C.

Microstructure and Hardness of Fe-Based Coating by Plasma Cladding

2013 ◽  
Vol 376 ◽  
pp. 144-147
Author(s):  
Li Mei Wang ◽  
Jun Bo Liu ◽  
Jun Sheng Jiang
Keyword(s):  
Electron Microscopy ◽  
Electron Probe ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Hard Phase ◽  
Hardness Tester ◽  
Electron Probe Micro Analyzer ◽  
Average Hardness ◽  
Plasma Cladding ◽  
Scanning Electron

Plasma cladding experiments were carried out on Q235 steel with Fe-Cr-Ti-C powder. Microstructure and micro-hardness of the composite coatings were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM) and electron probe micro-analyzer (EPMA) and micro-hardness tester. The results indicated that the grains of the cladding coatings with Ti are much finer than that of the Fe-based cladding coating without Ti. Compared with the cladding coatings without Ti, there are more shingle crystals in the cladding coatings with Ti and the hard phase (Cr,Fe)7C3 of the eutectic in the coatings increase gradually. The average hardness value of the four cladding coatings is respectively 486.5 HV0.1and 558.8 HV0.1.

Evolutions of Microstructure for Multilayered Al-Mg Alloy Composites by Accumulation Roll Bonding (ARB) Process

2011 ◽  
Vol 411 ◽  
pp. 527-531
Author(s):  
Bing Zhang ◽  
Zhong Wei Chen ◽  
Shou Qian Yuan ◽  
Tian Li Zhao
Keyword(s):  
Multilayer Structure ◽  
Optical Microscope ◽  
Alloy Layer ◽  
Mg Alloy ◽  
Micro Hardness ◽  
Roll Bonding ◽  
Fine Grained ◽  
Hardness Tester ◽  
Average Grain Size ◽  
Evolution Of Microstructure

In this paper, accumulative roll bonding (ARB) has been used to prepare the Al/Mg alloy multilayer structure composite materials with 1060Al sheet and MB2 sheet. The evolution of microstructure of the cladding materials during ARB processes was observed by optical microscope, scanning electron microscopy, and micro-hardness was measured by micro-hardness tester. The results show that a multilayer structure material of Al/Mg alloy with excellent bonding characteristics and fine grained microstructure was prepared by ARB processes. With the ARB cycles increasing, Mg alloy layer in multilayer composite material was necked and fractured, and the hardness of the Al and Mg alloy was increased. Average grain size was less than 1μm after ARB4 cycles.

scholarly journals PELAPISAN PERMUKAAN DALAM NOSEL ROKET RKX100 DENGAN Cr2C3-NiCr HVOF: OPTIMASI KEKUATAN LEKAT MELALUI VARIASI KEKASARAN PERMUKAAN

2010 ◽  
Vol 2 (1) ◽  
Author(s):  
Bondan T.Sofyan ◽  
Yus Prasetyo ◽  
Sayid Ardiansyah ◽  
Yus Prasetyo ◽  
Edy Sofyan
Keyword(s):  
Surface Roughness ◽  
Thermal Spray ◽  
Bonding Strength ◽  
Spray Coating ◽  
Hardness Measurement ◽  
Thermal Spray Coating ◽  
Optical Microscope ◽  
Mechanical Interlocking ◽  
Micro Hardness ◽  
Scanning Electron

Nozzle of RKX100 rocket contributes 30 percent to the total weight of the structure, so that allowing further research on weight reduction. An alternative for this is by substitution of massive graphite, which is currently used as thermal protector in the nozzle, with thin layer of HVOF (High Velocity Oxy-Fuel) thermal spray layer. A series of study on the characteristics of various type of HVOF coating material have been being conducted. This paper presented the investigation on the HVOF Cr2C3-NiCr thermal spray coating, in particular, the optimization of bonding strength by varying surface roughness of substrates. Characterization included bonding strength test, micro hardness measurement and micro structural observation with optical microscope and scanning electron micriscope (SEM). The results showed that grit blasting pressure increass the surface roughness from 4,54 um to 5.72 um at the pressure of 6 bar. Average micro hardness of the coating was 631 VHN 300. Coating applied to the surface with rougness of 5.42 um possessed the highest bonding strength, 44 MPa. Microstructural observation by using optical microscope and scanning electron microscope (SEM) confirmed dense lamellae structure with variable composition. High coating adherence was found to be due to mechanical interlocking.

scholarly journals Influence of the resistive-pulse welding parameters of nickel super-alloys on selected properties of the connection

Mechanik ◽  
2017 ◽  
Vol 90 (11) ◽  
pp. 1060-1062
Author(s):  
Sławomir Spadło ◽  
Wojciech Depczyński ◽  
Piotr Młynarczyk ◽  
Tadeusz Gajewski ◽  
Jarosław Dąbrowa
Keyword(s):  
Optical Microscope ◽  
Mechanical Tests ◽  
Welding Parameters ◽  
Thin Sheets ◽  
Micro Hardness ◽  
Hastelloy X ◽  
Haynes 230 ◽  
Hardness Tester ◽  
Resistive Pulse ◽  
Pulse Welding

Microstructure and mechanical tests of welds of thin sheets made from nickel-based super-alloys (Haynes 230 and Hastelloy X) were presented. The welds were made using the resistive-pulse micro-welding method using the WS 7000S device. The micro-hardness of the joints was measured with a Matsuzawa Vickers MX 100 hardness tester at 100 G (0.98 N). Metallographic observations of the prepared micro-sections were performed using the Nikon Eclipse MA200 optical microscope at various magnifications. The metallographic microstructure studies were supplemented by linear analysis of the chemical composition, for which the OXFORD X-MAX electron microscope was applied.

Effect of Coating Removal by Induction Heating on the Microstructure and Properties of Deck Steel

2016 ◽  
Vol 723 ◽  
pp. 517-521
Author(s):  
Jia Hui Cai ◽  
Xiao Feng Sun ◽  
Ji Qiu
Keyword(s):  
Electron Microscope ◽  
Cross Section ◽  
Induction Heating ◽  
Micro Hardness ◽  
Untreated Sample ◽  
Hardness Tester ◽  
Before And After ◽  
Coating Removal ◽  
Carbide Particles ◽  
Scanning Electron

Deck steel with anti-skid coating is treated by induction heating for coating removal. The microstructure of cross-section before and after coating removal is observed by metallographic microscope and scanning electron microscope. Z-direction micro-hardness of cross-section before and after coating removal is tested by micro-hardness tester. Results show that the softening layer of about 3 mm, which the average micro-hardness of the layer is 244 HV, is formed on the surface of the sample. The micro-hardness decreases by 3.5% compared with the untreated sample. Coating removal by induction heating will not have an impact on the metallographic structure. But carbide particles will be precipitated at the grain boundary. At last, the influence of induction heating on the performance of deck steel is briefly analyzed.

Characterisation of WC-17Co and WC-9Ni HVOF Sprayed Cermet Coatings

2016 ◽  
Vol 840 ◽  
pp. 331-335
Author(s):  
Nur Amira Mohd Rabani ◽  
Zakiah Kamdi
Keyword(s):  
Steel Substrate ◽  
Optical Microscope ◽  
Binder Phase ◽  
High Porosity ◽  
Tungsten Carbides ◽  
Micro Hardness ◽  
X Ray Diffraction ◽  
X Ray ◽  
Hardness Tester ◽  
Vickers Micro Hardness

Cemented tungsten carbides have been paid much attention due its better mechanical properties with excellent combination of hardness and toughness characteristics. The hard WC particles in the coating provide hardness and wear resistance, while the ductile binder such as Co and Ni contribute to toughness and strength. WC-17wt.% Co and WC-9wt.% Ni powders have been sprayed by the HVOF method to form coatings approximately 300μm and 150μm thick onto AISI 1018 steel substrate. Both coatings have been prepared and supplied by an external vendor. The coatings were examined using optical microscope (OM), scanning electron microscope (SEM), and X-Ray diffraction (XRD). The hardness of both coatings were also measured using Vickers micro-hardness tester. The microstructure of the coatings has been analyzed and found to consist of WC, brittle W2C phase, metallic W phase, and amorphous binder phase of Co and Ni. It is found that WC-Ni has a higher hardness value compared to WC-Co due to high porosity distribution.

The Effects on Microstructure and Hardness of 0.28% Vanadium and 0.87% Nickel Alloyed Ductile Iron after Boronizing Process

2017 ◽  
Vol 740 ◽  
pp. 65-69 ◽  
Author(s):  
Khalissah Muhammad Yusof ◽  
Bulan Abdullah ◽  
Mohd Faizul Idham ◽  
Nor Hayati Saad
Keyword(s):  
Ductile Iron ◽  
Optical Microscope ◽  
Boride Layer ◽  
Holding Time ◽  
Material Surface ◽  
Micro Hardness ◽  
Surface Layers ◽  
Hardness Tester ◽  
Double Phase ◽  
Wear And Corrosion

Boronizing/boriding is a thermo mechanical process which produced protective surface layers to enhance the performance of engineering components utilized in mechanical, wear and corrosion. The present study investigate the microstructure and the hardness of boride layers formed on 0.28% Vanadium and 0.87% Nickel alloyed ductile iron after boronizing process. Specimens were boronized at 950° C for 6, 8 and 10 hours holding time before being cooled in the furnace. The microstructure and boride layer formed on the surface of substrates were observed under Olympus BX60 Optical Microscope. Vickers Micro Hardness Tester was also performed to determine the hardness of boride layers. Boride layer was formed by diffusion of the boron into the metal lattice at the surface which composed double phase of FeB and Fe2B with saw-tooth morphology. The results of this study indicated that the thickness of boride layers increased from 109.8μm at 6 hours to 195.4μm at 8 hours holding time before they crack at 10 hours. The hardness of the material surface also increased from 1535 HV to 1623 HV at 6 and 8 hours respectively. In conclusion, the microstructure, borides thickness and hardness of borides layer were depending on boronizing time while temperature kept constant.

scholarly journals Studying the Microstructure of Al-Ti Alloy Prepared by Powder Metallurgy using Three Different Percentages of Ti

2020 ◽  
Vol 26 (6) ◽  
pp. 132-139
Author(s):  
Sahib Mohammed Mahdi ◽  
Nadia Ghadhanfer Hikmat ◽  
Dalmn Yaseen Taha
Keyword(s):  
Electron Microscope ◽  
Powder Metallurgy ◽  
Optical Microscope ◽  
Ti Alloy ◽  
Micro Hardness ◽  
X Ray Diffraction ◽  
X Ray ◽  
Alloy Properties ◽  
Ti Content ◽  
Scanning Electron

The effect of different Ti additions on the microstructure of Al-Ti alloy prepared by powder metallurgy was investigated. A certain amount of Ti (10wt%, 15wt%, and 20wt%) were added to aluminium and the tests like microhardness, density, scanning electron microscope (SEM), optical microscope (OM) and X-Ray Diffraction (XRD) were conducted to determine the influence of different Ti additives on the Al-Ti alloy properties and microstructure. The results show that the grains of α-Al changed from large grains to roughly spherical and then to small rounded grains with increasing Ti content, the micro-hardness of the alloy increases with increasing Ti, and XRD results confirm the formation of TiAl3 intermetallic compound during sintering.

Sign in / Sign up

Export Citation Format

Share Document