Qualitative Knowledge and Manufacturing Considerations in Multidisciplinary Structural Optimization of Hybrid Material Structures

2006 ◽  
Vol 10 ◽  
pp. 143-152 ◽  
Author(s):  
Martin Huber ◽  
Horst Baier

An optimization approach is derived from typical design problems of hybrid material structures, which provides the engineer with optimal designs. Complex geometries, different materials and manufacturing aspects are handled as design parameters using a genetic algorithm. To take qualitative information into account, fuzzy rule based systems are utilized in order to consider all relevant aspects in the optimization problem. This paper shows results for optimization tasks on component and structural level.

Author(s):  
Ste´phane Caro ◽  
Fouad Bennis ◽  
Philippe Wenger

The paper aims at dimensioning a mechanism in order to make it robust, and synthesizing its dimensional tolerances. The design of a mechanism is supposed to be robust when its performance is as little as sensitive as possible to variations. First, a distinction is made between three sets to formulate a robust design problem; (i) the set of Design Variables (DV) whose nominal values can be selected between a range of upper and lower bounds, they are controllable; (ii) the set of Design Parameters (DP) that cannot be adjusted by the designer, they are uncontrollable; (iii) the set of performance functions. DV are however under uncontrollable variations although their nominal value can be adjusted. Moreover, two methods are described to solve robust design problems. The first method is explicit and solves problems that aim at minimizing variations in performance. The second method, an optimization problem, aims at optimizing the performance and minimizing its variations, but only when the ranges of variations in DV and DP are known. Besides, we define and compare some robustness indices. From the explicit method, we develop a new tolerance synthesis method. Finally, three examples are included to illustrate these methods: a damper, a two-dof and a three-dof serial positioning manipulator.


Author(s):  
Pouria Karimi Shahri ◽  
Shubhankar Chintamani Shindgikar ◽  
Baisravan HomChaudhuri ◽  
Amir H. Ghasemi

Abstract This paper aims to determine an optimal allocation of autonomous vehicles in a multi-lane heterogeneous traffic network where the road is shared between autonomous and human-driven vehicles. The fundamental traffic diagram for such heterogeneous traffic networks is developed wherein the capacity of the road is determined as a function of the penetration rate and the headways of autonomous and human-driven vehicles. In this paper, we define two cost functions to maximize the throughput of the network and minimize the variation between flow rates. To solve the proposed optimization problem, an exhaustive search optimization approach is performed. Several numerical examples are presented to highlight the different influence of different design parameters on the allocation of autonomous vehicles.


Author(s):  
Zijian Guo ◽  
Tanghong Liu ◽  
Wenhui Li ◽  
Yutao Xia

The present work focuses on the aerodynamic problems resulting from a high-speed train (HST) passing through a tunnel. Numerical simulations were employed to obtain the numerical results, and they were verified by a moving-model test. Two responses, [Formula: see text] (coefficient of the peak-to-peak pressure of a single fluctuation) and[Formula: see text] (pressure value of micro-pressure wave), were studied with regard to the three building parameters of the portal-hat buffer structure of the tunnel entrance and exit. The MOPSO (multi-objective particle swarm optimization) method was employed to solve the optimization problem in order to find the minimum [Formula: see text] and[Formula: see text]. Results showed that the effects of the three design parameters on [Formula: see text] were not monotonous, and the influences of[Formula: see text] (the oblique angle of the portal) and [Formula: see text] (the height of the hat structure) were more significant than that of[Formula: see text] (the angle between the vertical line of the portal and the hat). Monotonically decreasing responses were found in [Formula: see text] for [Formula: see text] and[Formula: see text]. The Pareto front of [Formula: see text] and[Formula: see text]was obtained. The ideal single-objective optimums for each response located at the ends of the Pareto front had values of 1.0560 for [Formula: see text] and 101.8 Pa for[Formula: see text].


2015 ◽  
Vol 35 (4) ◽  
pp. 341-347 ◽  
Author(s):  
E. Rouhani ◽  
M. J. Nategh

Purpose – The purpose of this paper is to study the workspace and dexterity of a microhexapod which is a 6-degrees of freedom (DOF) parallel compliant manipulator, and also to investigate its dimensional synthesis to maximize the workspace and the global dexterity index at the same time. Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Design/methodology/approach – Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Findings – It has been shown that the proposed procedure for the workspace calculation can considerably speed the required calculations. The optimization results show that a converged-diverged configuration of pods and an increase in the difference between the moving and the stationary platforms’ radii cause the global dexterity index to increase and the workspace to decrease. Originality/value – The proposed algorithm for the workspace analysis is very important, especially when it is an objective function of an optimization problem based on the search method. In addition, using screw theory can simply construct the homogeneous Jacobian matrix. The proposed methodology can be used for any other micromanipulator.


2017 ◽  
Vol 52 (14) ◽  
pp. 1971-1986 ◽  
Author(s):  
T Vo-Duy ◽  
T Truong-Thi ◽  
V Ho-Huu ◽  
T Nguyen-Thoi

The paper presents an efficient numerical optimization approach to deal with the optimization problem for maximizing the fundamental frequency of laminated functionally graded carbon nanotube-reinforced composite quadrilateral plates. The proposed approach is a combination of the cell-based smoothed discrete shear gap method (CS-DSG3) for analyzing the first natural frequency of the functionally graded carbon nanotube reinforced composite plates and a global optimization algorithm, namely adaptive elitist differential evolution algorithm (aeDE), for solving the optimization problem. The design variables are the carbon nanotube orientation in the layers and constrained in the range of integer numbers belonging to [−900 900]. Several numerical examples are presented to investigate optimum design of quadrilateral laminated functionally graded carbon nanotube reinforced composite plates with various parameters such as carbon nanotube distribution, carbon nanotube volume fraction, boundary condition and number of layers.


2021 ◽  
Author(s):  
Nitin D. Pagar ◽  
Amit R. Patil

Abstract Exhaust expansion joints, also known as compensators, are found in a variety of applications such as gas turbine exhaust pipes, generators, marine propulsion systems, OEM engines, power units, and auxiliary equipment. The motion compensators employed must have accomplished the maximum expansion-contraction cycle life while imposing the least amount of stress. Discrepancies in the selecting of bellows expansion joint design parameters are corrected by evaluating stress-based fatigue life, which is challenging owing to the complicated form of convolutions. Meridional and circumferential convolution stress equations that influencing fatigue cycles are evaluated and verified with FEA. Fractional factorial Taguchi L25 matrix is used for finding the optimal configurations. The discrete design parameters for the selection of the suitable configuration of the compensators are analysed with the help of the MADM decision making techniques. The multi-response optimization methods GRA, AHP, and TOPSIS are used to determine the parametric selection on a priority basis. It is seen that weighing distribution among the responses plays an important role in these methods and GRA method integrated with principal components shows best optimal configurations. Multiple regression technique applied to these methods also shows that PCA-GRA gives better alternate solutions for the designer unlike the AHP and TOPSIS method. However, higher ranked Taguchi run obtained in these methods may enhance the suitable selection of different design configurations. Obtained PCA-GRG values by Taguchi, Regression and DOE are well matched and verified for the all alternate solutions. Further, it also shows that stress based fatigue cycles obtained in this analysis for the L25 run indicates the range varying from 1.13 × 104 cycles to 9.08 × 105 cycles, which is within 106 cycles. This work will assist the design engineer for selecting the discrete parameters of stiff compensators utilized in power plant thermal appliances.


Author(s):  
Steven M. Wilkerson ◽  
Satish Nagarajaiah

As the oil offloading operations of floating production storage and offloading (FPSO) units become more routine, the desire grows to increase the availability for offloading and thus decrease production downtime. Experience with these operations is the main tool available to increase the efficiency of this aspect of deepwater production. However, it is clear that a formal optimization approach can help to fine tune design parameters so that not only is availability increased but the significance of each design parameter can be better understood. The key issue is to define the environmental conditions under which the vessels involved in offloading are able to maintain position. By this, we reduce the notion of availability to a set of operating criteria, which can or cannot be met for a particular set of environmental conditions. The actual operating criteria such as relative vessel heading depend on selection of design parameters, such as the direction and magnitude of external force applied by thrusters or tugs. In the earliest offloading operations, engineering judgment was used to determine the feasibility of offloading at a particular time. For example, if wind and current were not expected to exceed a 1year return period, offloading may be considered safe. This approach can be both conservative and unconservative, depending on the nuances of the particular environmental conditions. This study will propose a formal approach to choosing the design parameters that optimize the availability of a FPSO for offloading. A simple analysis model will be employed so that optimization can be performed quickly using a robust second order method. The proposed analysis model will be compared to model test data to demonstrate its agreement with the more complex system.


Author(s):  
Hao Yue ◽  
David Bassir ◽  
Hicham Medromi ◽  
Hua Ding ◽  
Khaoula Abouzaid

In order to overcome the propre disadvantages of FW(Fixed-Wing) and VTOL(Vertical-Taking-Off-and-Landing) UAV (Unmanned Aerial Vehicle) and extend its application, the hybrid drone is invested more in recent years by researchers and several classifications are developed on the part of dual system. In this article, an innovative hybrid UAV is raised and studied by introducing the canard configuration that is coupled with conventional delta wing as well as winglet structure. Profited by Computational Fluid Dynamics (CFD) and Response Surface Method (RSM), a multilevel optimization approach is practically presented and concerned in terms of cruise flight mode: adopted by an experienced-based distribution strategy, the total lift object is respectively assigned into the delta wing (90–95%) and canard wing(5–10%) which is applied into a two-step optimization: the first optimization problem is solved only with the parameters concerned with delta wing afterwards the second optimization is successively concluded to develop the canard configuration considering the optimized delta wing conception. Above all, the optimal conceptual design of the delta and canard wing is realized by achieving the lift goal with less drag performance in cruise mode.


2016 ◽  
Vol 19 (02) ◽  
pp. 239-252 ◽  
Author(s):  
Morteza Haghighat Sefat ◽  
Khafiz M. Muradov ◽  
Ahmed H. Elsheikh ◽  
David R. Davies

Summary The popularity of intelligent wells (I-wells), which provide layer-by-layer monitoring and control capability of production and injection, is growing. However, the number of available techniques for optimal control of I-wells is limited (Sarma et al. 2006; Alghareeb et al. 2009; Almeida et al. 2010; Grebenkin and Davies 2012). Currently, most of the I-wells that are equipped with interval control valves (ICVs) are operated to enhance the current production and to resolve problems associated with breakthrough of the unfavorable phase. This reactive strategy is unlikely to deliver the long-term optimum production. On the other side, the proactive-control strategy of I-wells, with its ambition to provide the optimum control for the entire well's production life, has the potential to maximize the cumulative oil production. This strategy, however, results in a high-dimensional, nonlinear, and constrained optimization problem. This study provides guidelines on selecting a suitable proactive optimization approach, by use of state-of-the-art stochastic gradient-approximation algorithms. A suitable optimization approach increases the practicality of proactive optimization for real field models under uncertain operational and subsurface conditions. We evaluate the simultaneous-perturbation stochastic approximation (SPSA) method (Spall 1992) and the ensemble-based optimization (EnOpt) method (Chen et al. 2009). In addition, we present a new derivation of the EnOpt by use of the concept of directional derivatives. The numerical results show that both SPSA and EnOpt methods can provide a fast solution to a large-scale and multiple I-well proactive optimization problem. A criterion for tuning the algorithms is proposed and the performance of both methods is compared for several test cases. The used methodology for estimating the gradient is shown to affect the application area of each algorithm. SPSA provides a rough estimate of the gradient and performs better in search environments, characterized by several local optima, especially with a large ensemble size. EnOpt was found to provide a smoother estimation of the gradient, resulting in a more-robust algorithm to the choice of the tuning parameters, and a better performance with a small ensemble size. Moreover, the final optimum operation obtained by EnOpt is smoother. Finally, the obtained criteria are used to perform proactive optimization of ICVs in a real field.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
N. F. Wang ◽  
K. Tai

This paper demonstrates the design of compliant grip-and-move manipulators by structural optimization using genetic algorithms. The manipulator is composed of two compliant mechanisms (each with two degrees of freedom) that work like two fingers so that the manipulator can grip an object and convey it from one point to another anywhere within a two-dimensional workspace. The synthesis of such compliant mechanisms is accomplished by formulating the problem as a structural topology and shape optimization problem with multiple objectives and constraints to achieve the desired behavior of the manipulator. A multiobjective genetic algorithm is then applied coupled with an enhanced morphological representation for defining and encoding the structural geometry variables. The solution framework is integrated with a nonlinear finite element code for large-displacement analyses of the compliant structures to compute the paths generated by these mechanisms, with the resulting optimal designs used to realize various manipulator configurations.


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