Research of Mechanical Behavior for Rounded and Rectangular Clinched Joint

2014 ◽  
Vol 1035 ◽  
pp. 144-148 ◽  
Author(s):  
Lun Zhao ◽  
Xiao Cong He ◽  
Yi Lu
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Aspect Ratio ◽  
Mechanical Behavior ◽  
Failure Mode ◽  
Cross Section ◽  
Minimum Thickness ◽  
Neck Fracture ◽  
Joining Process

Joining process and mechanical properties of clinched joints in Al5052 aluminum alloy sheets had been studied in this study. The clinched joints were classified to round one and rectangle one. Results of cross-section showed that the minimum thickness of the rectangle joints were lower than the round joints, and the aspect ratio of undercut section corresponding was larger. The strength of rectangular joint was 1.7 times of round one. Failure mode of rounded joint was the upper sheet fractures at the neck having a minimum thickness, but failure mode was the mix of neck-fracture and pulled-out for rectangular joint.

Study on the Property of Clinched Joint in Similar-Dissimilar Sheets about Titanium Alloy

2015 ◽  
Vol 723 ◽  
pp. 888-891 ◽  
Author(s):  
Yue Zhang ◽  
Xiao Cong He ◽  
Fu Long Liu
Keyword(s):  
Mechanical Properties ◽  
Titanium Alloy ◽  
Mechanical Behavior ◽  
Failure Mode ◽  
Failure Modes ◽  
Alloy Sheet ◽  
Tensile Shear ◽  
Shear Tests ◽  
Minimum Thickness

In order to analysis the mechanical properties of clinched joints of titanium alloy, three types of the clinched joints in similar and dissimilar sheets called , TA1-TA1,TA1-H62 and Al5052-TA1 were respectively studied through the method of experiment. Tensile shear tests were carried out to examine the mechanical behavior of them, the failure modes also been analysised. It can be seen in the experiment that the failure mode of the three kinds of joints were fracture of upper sheet at the neck with the minimum thickness. Comparison shows that improve the plasticity of the lower sheet can improve the quality of joint when the upper sheet was titanium alloy sheet.

Modeling the Large Deformation and Microstructure Evolution of Nonwoven Polymer Fiber Networks

2018 ◽  
Vol 86 (1) ◽  
Author(s):  
Mang Zhang ◽  
Yuli Chen ◽  
Fu-pen Chiang ◽  
Pelagia Irene Gouma ◽  
Lifeng Wang
Keyword(s):  
Mechanical Properties ◽  
Aspect Ratio ◽  
Mechanical Behavior ◽  
Large Deformation ◽  
Biological Tissues ◽  
High Porosity ◽  
Polymer Fiber ◽  
Fiber Networks ◽  
Fiber Aspect Ratio ◽  
Network Microstructure

The electrospinning process enables the fabrication of randomly distributed nonwoven polymer fiber networks with high surface area and high porosity, making them ideal candidates for multifunctional materials. The mechanics of nonwoven networks has been well established for elastic deformations. However, the mechanical properties of the polymer fibrous networks with large deformation are largely unexplored, while understanding their elastic and plastic mechanical properties at different fiber volume fractions, fiber aspect ratio, and constituent material properties is essential in the design of various polymer fibrous networks. In this paper, a representative volume element (RVE) based finite element model with long fibers is developed to emulate the randomly distributed nonwoven fibrous network microstructure, enabling us to systematically investigate the mechanics and large deformation behavior of random nonwoven networks. The results show that the network volume fraction, the fiber aspect ratio, and the fiber curliness have significant influences on the effective stiffness, effective yield strength, and the postyield behavior of the resulting fiber mats under both tension and shear loads. This study reveals the relation between the macroscopic mechanical behavior and the local randomly distributed network microstructure deformation mechanism of the nonwoven fiber network. The model presented here can also be applied to capture the mechanical behavior of other complex nonwoven network systems, like carbon nanotube networks, biological tissues, and artificial engineering networks.

scholarly journals COLD ROLLING OF PRE-PROFILED STRIP FROM ALUMINUM ALLOY EN AW-1050

2020 ◽  
pp. 93-101
Author(s):  
Serhii Bondarenko ◽  
Olexandr Grydin ◽  
Yaroslav Frolov ◽  
Olga Kuzmina ◽  
Oleksandr Bobukh
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Aluminum Alloy ◽  
Cold Rolling ◽  
Cross Section ◽  
Steel Strip ◽  
Experimental Studies ◽  
Cold Plastic Deformation ◽  
Aluminum Strip ◽  
The Cross

Specialists of metallurgy and mechanical engineering are intensively working at materials with controlled properties. In fact, at this stage we are already talking about the design of new materials for the specific tasks of the industry. One of the ways to achieve the regulated mechanical properties of metal products is to use the influence of plastic deformation with its different parameters in individual sections of the deformable material. In this study, we studied the effect of cold rolling on the properties of a strip of aluminum alloy EN AW-1050 with artificially created differences in the deformation parameters in different parts of the cross section of the profile. For this, a pre-shaped sample was prepared by conducting joint cold rolling of a strip of the specified material 420 mm long, 180 mm wide and 2.9 mm thick with a steel profiling tape 80 mm wide and 2 mm thick superimposed on it (length of an aluminum strip and steel profiling tape are the same). As a result of joint deformation, the steel strip rolled into the base metal and changed the geometry of the cross section and the properties of the obtained strip. Next, the obtained strip was subjected to heat treatment and rolled in a duo mill. After rolling, thin samples were made from fabricated flat strips to assess mechanical properties, in particular tensile tests were performed according to ISO 6892-1: 2009 and Brinell hardness tests were performed according to ISO 6506-1: 2014. Experimental studies of cold rolling of strips with profiled cross section of aluminum alloy EN AW-1050 were carried out. The possibility of forming heterogeneous properties in a flat aluminum strip by cold plastic deformation is shown and the maximum average values of the increase in the main indicators of mechanical properties on individual elements of the strip are determined. The maximum difference between the mechanical properties of the thick and thin elements of the profiled strip is observed in the hardness index and reaches 37.5%. The maximum obtained average value of the increase in yield strength and tensile strength is 26% and 18%, which is achieved with true deformation of the thick element of the profiled strip 0.165 and 0.234.

Analysis and Correlation of Output Parameters against Input Parameters for Friction Stir Welding of Three Dissimilar Aluminum Alloy

2018 ◽  
Vol 1146 ◽  
pp. 38-43
Author(s):  
Ana Boşneag ◽  
Marius Adrian Constantin ◽  
Eduard Niţu ◽  
Cristian Ciucă
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Friction Stir Welding ◽  
Arc Welding ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Friction Stir ◽  
Welding Joints ◽  
Aluminum Plates ◽  
Joining Process

Friction Stir Welding, abbreviated FSW is an innovative joining process. The FSW is a solid-state welding process with a lot of advantages comparing to the traditional arc welding, such as the following: it uses a non-consumable tool, it results of good mechanical properties, it can use dissimilar materials and it have a low environmental impact. First of all, the FSW process was developed to join similar aluminum plates, and now, the technology was developed and the FSW process is used to weld large types of materials, similar or dissimilar. In this paper it is presented an experimental study and the results of it, which includes the welding of three dissimilar aluminum alloy, with different chemical and mechanical properties. This three materials are: AA2024, AA6061 and AA7075. The welding joints and the welding process were analyzed considering: process temperature, micro-hardness, macrostructure and microstructure.

Modelling the Mechanical Behavior of Polymer-Based Nanocomposites

2012 ◽  
Vol 730-732 ◽  
pp. 543-548
Author(s):  
Alexandre Correia ◽  
S. Mohsen Valashani ◽  
Francisco Pires ◽  
Ricardo Simões
Keyword(s):  
Mechanical Properties ◽  
Molecular Dynamics ◽  
Aspect Ratio ◽  
Mechanical Behavior ◽  
Molecular Dynamics Simulations ◽  
Initial Orientation ◽  
Fiber Concentration ◽  
Experimental Knowledge ◽  
Dynamics Simulations ◽  
Two Parameters

Molecular dynamics simulations were employed to analyze the mechanical properties of polymer-based nanocomposites with varying nanofiber network parameters. The study was focused on nanofiber aspect ratio, concentration and initial orientation. The reinforcing phase affects the behavior of the polymeric nanocomposite. Simulations have shown that the fiber concentration has a significant effect on the properties, with higher loadings resulting in higher stress levels and higher stiffness, matching the general behavior from experimental knowledge in this field. The results also indicate that, within the studied range, the observed effect of the aspect ratio and initial orientation is smaller than that of the concentration, and that these two parameters are interrelated.

scholarly journals Multiscale modeling of skeletal muscle to explore its passive mechanical properties and experiments verification

2021 ◽  
Vol 19 (2) ◽  
pp. 1251-1279
Author(s):  
Fengjie Liu ◽  
◽  
Monan Wang ◽  
Yuzheng Ma
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Skeletal Muscle ◽  
Mechanical Behavior ◽  
Cross Section ◽  
Multiscale Model ◽  
Longitudinal Shear ◽  
Fiber Direction ◽  
Plane Shear ◽  
Voronoi Polygons

<abstract> <p>The research of the mechanical properties of skeletal muscle has never stopped, whether in experimental tests or simulations of passive mechanical properties. To investigate the effect of biomechanical properties of micro-components and geometric structure of muscle fibers on macroscopic mechanical behavior, in this manuscript, we establish a multiscale model where constitutive models are proposed for fibers and the extracellular matrix, respectively. Besides, based on the assumption that the fiber cross-section can be expressed by Voronoi polygons, we optimize the Voronoi polygons as curved-edge Voronoi polygons to compare the effects of the two cross-sections on macroscopic mechanical properties. Finally, the macroscopic stress response is obtained through the numerical homogenization method. To verify the effectiveness of the multi-scale model, we measure the mechanical response of skeletal muscles in the in-plane shear, longitudinal shear, and tensions, including along the fiber direction and perpendicular to the fiber direction. Compared with experimental data, the simulation results show that this multiscale framework predicts both the tension response and the shear response of skeletal muscle accurately. The root mean squared error (RMSE) is 0.0035 MPa in the tension along the fiber direction; The RMSE is 0.011254 MPa in the tension perpendicular to the fiber direction; The RMSE is 0.000602 MPa in the in-plane shear; The RMSE was 0.00085 MPa in the longitudinal shear. Finally, we obtained the influence of the component constitutive model and muscle fiber cross-section on the macroscopic mechanical behavior of skeletal muscle. In terms of the tension perpendicular to the fiber direction, the curved-edge Voronoi polygons achieve the result closer to the experimental data than the Voronoi polygons. Skeletal muscle mechanics experiments verify the effectiveness of our multiscale model. The comparison results of experiments and simulations prove that our model can accurately capture the tension and shear behavior of skeletal muscle.</p> </abstract>

Investigation on Joint Strength of Dissimilar Resistance Spot Welds of Aluminum Alloy and Low Carbon Steel

2011 ◽  
Vol 264-265 ◽  
pp. 384-389 ◽  
Author(s):  
Seyedeh Nooshin Mortazavi ◽  
Pirooz Marashi ◽  
Majid Pouranvari ◽  
Maryam Masoumi
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Carbon Steel ◽  
Failure Mode ◽  
Peak Load ◽  
Low Carbon Steel ◽  
Welding Current ◽  
Low Carbon ◽  
Spot Welds ◽  
Resistance Spot

Resistance spot welding was used to join low carbon steel and A5250 Aluminum alloy sheets. Mechanical properties and failure behavior of the spot welds in terms of peak load, failure energy and failure mode, were evaluated using tensile- shear test. Relationship between welding current and mechanical properties was investigated. It was found that the formation of brittle intermetallic compounds in the weld fusion zone is the key governing factor for mechanical properties of dissimilar Al alloy/low carbon steel resistance spot weld. Increasing welding current, increases both peak load and energy absorption due to increasing overall bond area and transition in failure mode from interfacial to pullout failure mode.

Effect of Extrusion Texture on Mechanical and Electrochemical Properties of Aluminum Alloy Drill Pipe

2018 ◽  
Vol 913 ◽  
pp. 157-167
Author(s):  
Xiao Hong Wang ◽  
Zheng Wei Peng ◽  
Gao Xu Li ◽  
Yuan Hua Lin ◽  
Hai Lun Wang
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Electrochemical Properties ◽  
Cross Section ◽  
Drill Pipe ◽  
Extrusion Direction ◽  
Longitudinal Profile ◽  
Test Results ◽  
Electrochemical Testing ◽  
Special Service

Aiming at the special service environment of aluminum alloy drill pipe, in this paper, the influence of extrusion texture on the mechanical and electrochemical properties of aluminum alloy drill pipe was studied. And the macroscopic textures of longitudinal profile and cross section of aluminum alloy drill pipe were tested, and the tensile, compressive and impact mechanical properties were tested, followed by immersion and electrochemical testing. The results show that the texture which 2A12T4 aluminum alloy drill pipe contains is <001> and <111> along the extrusion direction and <223>, <101> in the transverse direction. The test results of mechanical properties show that the extruded texture will affects the mechanical properties of material. When the cross section and longitudinal profile samples of 2A12T4 were soaked in 3.5% NaCl solution at 25°C, 60°C and 90°C, their corrosion resistance are different. The pits of transverse specimens exhibit a dispersed distribution and that of longitudinal specimens are distributed along the extrusion direction.

scholarly journals Mechanical properties of wood-derived silicon carbide aluminum-alloy composites as a function of temperature

2008 ◽  
Vol 23 (6) ◽  
pp. 1732-1743 ◽  
Author(s):  
T.E. Wilkes ◽  
J.Y. Pastor ◽  
J. Llorca ◽  
K.T. Faber
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Aluminum Alloy ◽  
Mechanical Behavior ◽  
Load Transfer ◽  
Ceramic Composites ◽  
Metal Ceramic ◽  
Strength And Toughness

The mechanical behavior [i.e., stiffness, strength, and toughness (KIC)] of SiC Al–Si–Mg metal–ceramic composites (50:50 by volume) was studied at temperatures ranging from 25 to 500 °C. The SiC phase was derived from wood precursors, which resulted in an interconnected anisotropic ceramic that constrained the pressure melt-infiltrated aluminum alloy. The composites were made using SiC derived from two woods (sapele and beech) and were studied in three orthogonal orientations. The mechanical properties and corresponding deformation micromechanisms were different in the longitudinal (LO) and transverse directions, but the influence of the precursor wood was small. The LO behavior was controlled by the rigid SiC preform and the load transfer from the metal to the ceramic. Moduli in this orientation were lower than the Halpin–Tsai predictions due to the nonlinear and nonparallel nature of the Al-filled pores. The LO KIC agreed with the Ashby model for the KIC contribution of ductile inclusions in a brittle ceramic.

scholarly journals Effect of Friction Stir Welding Parameters on the Microstructure and Mechanical Properties of AA2024-T4 Aluminum Alloy

2018 ◽  
Vol 8 (1) ◽  
pp. 2493-2498 ◽  
Author(s):  
A. W. El-Morsy ◽  
M. Ghanem ◽  
H. Bahaitham
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Friction Stir Welding ◽  
Cross Section ◽  
High Performance ◽  
Traverse Speed ◽  
Butt Joint ◽  
Welding Parameters ◽  
Friction Stir

In this work, the effects of rotational and traverse speeds on the 1.5 mm butt joint performance of friction stir welded 2024-T4 aluminum alloy sheets have been investigated. Five rotational speeds ranging from 560 to 1800 rpm and five traverse speeds ranging from 11 to 45 mm/min have been employed. The characterization of microstructure and the mechanical properties (tensile, microhardness, and bending) of the welded sheets have been studied. The results reveal that by varying the welding parameters, almost sound joints and high performance welded joints can be successfully produced at the rotational speeds of 900 rpm and 700 rpm and the traverse speed of 35 mm/min. The maximum welding performance of joints is found to be 86.3% with 900 rpm rotational speed and 35 mm/min traverse speed. The microhardness values along the cross-section of the joints show a dramatic drop in the stir zone where the lowest value reached is about 63% of the base metal due to the softening of the welded zone caused by the heat input during joining.

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